This document provides information about NAUVATA Engineering, an ISO 9001:2008 certified engineering company. It details the company's capabilities in areas like fixed platforms, submarine pipeline engineering, and FPSO. It provides an overview of the company's vision, infrastructure, locations, services, and disciplines. It also includes a case study describing the FEED, detail design, production, and fabrication engineering services provided for 5 wellhead platforms for an ONGC B-193 project.
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Corporate Profile-2010
Capabilities & Expertise Profile Included
1. Fixed Platforms
2. Submarine Pipeline Engineering
3. FPSO
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About Us
NAUVATA Engineering was incorporated in 2005 as Silicon Designs
with the aim of providing quality Engineering Design services to the Oil
and Gas sector.
NAUVATA Engineering has a clear objective of providing world class
Engineering Design services with a personalized service and with a
proven process driven delivery model.
Based out of Bangalore (India) & Johor Bahru, Malaysia. Total team size
100+ and growing with an accessible manpower pool of 300+
An ISO 9001:2008 Company
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Vision
Provide Quality ‘Design Engineering Services’ to Our Clients.
To be a socially conscious company and the top solution
provider in areas of Design Engineering Services
To create value for our Investors, Clients, and Employees.
To be environmentally friendly and embrace Green/Clean
Technology processes and tools wherever possible
Employees & Stake Holders
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Our Presence
London
Vancouver
Houston
UAE
Bangalore
Singapore
Coimbatore
Malaysia
Sales Office
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Nauvata Infrastructure
17000 Sq Feet of Design Center
located in a prime location
4 MBPS secure IP and ISDN
link
State of the art IT
Infrastructure( PC, Servers and
Firewall)
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Advantages of ‘Engaging’ with us
Ready availability of infrastructure and skilled
manpower.
Proven Upstream Design Engineering Experience.
Complete end to end Engineering Design
addressing all disciplines like Process, Structural,
Mechanical, Electrical, Instrumentation, Piping, HSE
& PIPELINE.
Expertise
Quality Value
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Verticals Areas Addressed
Oil & Gas – Upstream
– Fixed Platforms
– Submarine Pipeline Design Engineering
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Service - Horizontals
FEED, Basic & Detail Design Engineering
Production Engineering Services
Fabrication Engineering Services
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Discipline Wise – PERMANANT STAFF
# Discipline Team Size
1 PROCESS 10
2 MECHANICAL 12
3 PIPING 20
4 STRUCTURAL ENGINEERS 16
DESIGNERS- DRAFTSMEN 22
5 ELECTRICAL & INSTRUMENTATION 15
6 PIPELINE 14
7 HSE 2
Total 111
* Above figure is exclusive of the Support ( IT Admin, Finance, Operations
& Contract) Staff
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FEED & Detail Design
Engineering Design
• Feasibility Studies
• Conceptual Design
• FEED
• Detail Engineering
E & I and Controls Structural
• Complete E & I Solutions • Jacket / Topside
• DCS, ESD & SCADA Applications • Pile , Conductors,
• Electrical Drives, VSDs • Wellhead and Process Platforms • Transportation
• Cables • FPSO / FSO Topside design & Lifting Analysis
• Separation (AP 118 to AP 1154)
• Gas Dehydration
• CO2 Removal /Dew Point Control
• Production Water Treatment
• N2 Generation/Water Injection
Piping & Mechanical • Chemical Injection
• Piping Isometrics Process
• 3D modeling • Process Engineering
• Pipe Support Details • Process Simulation
• Pipe Stress Analysis • Optimization
• Equipment Design • Design Review
PIPELINE
• Expansion / Stability
• Seabed routing
• Design drawings
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Topsides / Packages Detail Design
Detail Design of Topsides
• Well Head Platform (WHP) – Offshore
• Well Pad facilities - Onshore
• Process Platforms – Offshore / Onshore
• Fuel Gas Conditioning System
• Cyclone Separator System
• Gas Dehydration System
• Gas Sweetening System
• Produced Water Conditioning
• Separator System
• Utility Packages System
• Compressor Modules System
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Case Study : MHN Bid Support
Project Name : ONGC MHN Bid Support for SIME
Engineering.
MHN Overview :
Process Platform with 3 process modules, Utility Module
with 2 GTGs (Free Issue), 3 Compressor Module (Free
Issue), 3 Cooler Modules (Free Issue)
8 Legged jacket
Living Quarters
Inputs:
Design Basis and Spec for Structural, Piping, Process,
Architectural, E&I, HVAC systems.
HSE Plan, Safety requirement, Installation requirements
Reference P&ID, Process design etc…
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Case Study( FEED): MHN BID Support
Scope of work :
Process Design, Simulation - Heat And Material Balance,
P&ID, PFD, Process Specification For Process Package &
Process Equipment
Piping MTO, Specialty Items, Engineering Specification for
Piping Materials, Equipment List, Data sheets for major long
lead equipment, Sites Data And Environmental Conditions
Electrical Load List and analysis, Electrical Equipment List ,
SLD
Instrument Index (including packaged skid) , I/O LIST
(instruments), ESD I/O List , PCS I/O List , Field transmitters,
Level Instruments , Control Valve , Shutdown valves,
Pressure Relief Valves , Flow Elements, Flow Meters, Fire
and Gas Detector Data Sheet
Pile / Conductor Drivability, Pile/ Conductor Sizing, MTO for
Primary / secondary & tertiary steel.
RFQ for Major Systems, Data sheets etc..
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Case Study (FEED) : MHN Bid Support (Contd..)
Highlights
28000 man hour project with 24 weeks loading
On time delivery within 24 weeks.
All required data like Equipment Layouts, Modular Tonnage,
MTO, RFQs required for the preparation of BID, supplied in time
enabling our client to get an accurate pricing.
Primary and secondary MTO supplied in 6 weeks for structural
tonnage.
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05 Well Head Platform for B-193 Project
Client : SimeDarby Engineering Sdn. Bhd.
End Client : Oil and Natural Gas Corporation Limited
Duration : 6 Months
Scope : FEED, DETAIL, PRODUCTION AND FABRICATON ENGINEERING SERVICES
Software Used : HYSIS, PIPESIM, Plus One, SACS, STAAD, CEASER, PDMS, BOCAD
Tonnage : 17,500 MT
Discipline : Structural, Process, Mechanical, Piping, Electrical, Instrumentation,
Pipeline, HSE
Deliverables
• PROCESS : HYSIS Simulation, PFD, HMBT, P&ID, Layouts, Equipment Sizing, Line Sizing
• MECHANICAL : Process / Mechanical Data Sheets, Equipment Design calculation
• PIPING: PDMS Modeling, Pipe Stress Analysis, Pipe Support Modeling, Isometrics etc.
• STRUCTURAL : Pile / Conductor Drivability, Pile makeup, Mud-mat, Lift, Upending, Flotation,
Loadout, Primary, Secondary & Tertiary Steel design
• PIPELINE : Expansion Analysis, Stability Analysis for PIPEPLINE, Riser design
• ELECTRICAL Cable Tray routing, Load List, SLD, Solar Panel sizing, Cathodic protection
• INSTRUMENTATION : Instrument Data Sheets, Instrument Index, IO List, Control Valves etc..
• SAFETY : HAZID / HAZOP, Safety Layouts, CO2 snuffing etc.
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05 Well Head Platform for B-193 Project
Design and Detail Engineering of B-172A
Production rates B-172A Platform
Stream/ Case Max. Oil, Liquid & Gas Max. Water
Oil, BOPD 5082 1604
Water, BWPD 0 219
Total Liquid, BLPD 5082 1823
Gas, MMSCMD 0.11 0.1
Facilities :
• Unmanned, 4 Legged Jacket, Single batter, 61 meter water depth , 4 slots,
Curved conductors, & preinstalled Riser.
• Main Deck cum Helideck, Cellar Deck, Sub cellar deck, 3 level boat landing.
• Monorails for material handling, Solar Panels.
• Production and Test Header Manifold, Test Separators, HIPPS, Air
compressor / Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing system
with 10 mtr. vent boom, Launchers / Receivers, E&I Shelter rooms, Potable
water system, CCD and Diesel Storage System.
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05 Well Head Platform for B-193 Project
Design and Detail Engineering of B-178A
Production rates B-178A Platform
Stream/ Case Max. Oil Max. Water Max. Liquid Max. Gas
Oil, BOPD 4504 1653 2365 1342
Water, BWPD 0 2379 2183 2285
Total Liquid, BLPD 4504 4032 4548 3627
Gas, MMSCMD 0.07 0.23 0.13 0.25
Facilities :
• Unmanned, 4 Legged Jacket, Single batter, 63.5 meter water depth , 4 slots,
vertical conductors, Chemical Injection & preinstalled Riser.
• Main Deck cum Heli-deck, Cellar Deck, Sub-cellar deck, 3 level boat landing.
• Monorails for material handling, Solar Panels.
• Production and Test Header Manifold, Test Separators, HIPPS, Air compressor /
Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing system with 15 mtr. vent
boom, Launchers / Receivers, E&I Shelter rooms, Potable water system, CCD and
Diesel Storage System.
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05 Well Head Platform for B-193 Project
Design and Detail Engineering of B-179A
Production rates B-179A Platform
Stream/ Case Max. Oil & Gas Max. Water Max. Liquid
Oil, BOPD 3860 887 2369
Water, BWPD 1153 4047 2671
Total Liquid, BLPD 5013 4934 5040
Gas, MMSCMD 0.07 0.02 0.04
Facilities :
• Unmanned, 4 Legged Jacket, Single batter, 62.6 meter water depth , 3
slots, vertical conductors, Chemical Injection & preinstalled Riser.
• Main Deck cum Helideck, Cellar Deck, Subcellar deck, 3 level boat
landing.
• Monorails for material handling, Solar Panels.
• Production and Test Header Manifold, Test Separators, HIPPS, Air
compressor / Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing
system with 15 mtr. vent boom, Launchers / Receivers, E&I Shelter
rooms, Potable water system, CCD and Diesel Storage System.
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05 Well Head Platform for B-193 Project
Design and Detail Engineering of B23A-A
Production rates B-23A-A Platform
Stream/ Case Max. Gas
Gas, MMSCMD 0.9
Condensate, BCPD 1873
Facilities :
• Unmanned, 4 Legged Jacket, Single batter, 69.9 meter water depth , 3 slots,
Curved conductors, preinstalled Riser.
• Main Deck cum Helideck, Cellar Deck, Subcellar deck, 3 level boat landing.
• Monorails for material handling, Solar Panels.
• Production and Test Header Manifold, Test Separators, HIPPS, Air compressor /
Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing system with 10 mtr. vent
boom, Launchers / Receivers, E&I Shelter rooms, Potable water system, CCD
and Diesel Storage System.
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05 Well Head Platform for B-193 Project
Design and Detail Engineering of B28A-A
Production rates B28A-A Platform
Stream/ Case Max. Oil Max. Water& Gas Max. Liquid
Oil, BOPD 4455 2426 3557
Water, BWPD 564 2577 1493
Total Liquid, BLPD 5019 5003 5050
Gas, MMSCMD 0.09 0.13 0.08
Facilities :
• Unmanned, 4 Legged Jacket, Single batter, 63.5 meter water depth , 3 slots,
vertical conductors, Chemical Injection & preinstalled Riser.
• Main Deck cum Heli-deck, Cellar Deck, Sub cellar deck, 3 level boat landing.
• Monorails for material handling, Solar Panels.
• Production and Test Header Manifold, Test Separators, HIPPS, Air
compressor / Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing system
with 25 meter vent boom, Launchers / Receivers, E&I Shelter rooms, Potable
water system, CCD and Diesel Storage System.
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Challenges - B-193 5 Well Platforms
18 month schedule compressed to 12 months
Changes in sea bed data, movement and rotation of platforms
Inconsistent Vendor Data
Constructability Issues
Fabrication and Production Engineering
Purchase Specification
Lack of data with the company for Pipeline portion.
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B193 PROCESS PLATFORM
Client : SimeDarby Engineering Sdn Bhd
End Client : Oil and Natural Gas Corporation Limited
Duration : 6 Months
Scope : FEED, DETAIL (PROCESS DESCIPLINE)
Software Used: HYSIS, PIPESIM, Plus One, SACS, STAAD,
CEASER, PDMS, BOCAD
Tonnage : 17,500 MT
Descipline : Structural, Process, Mechanical, Piping,
Electrical, Instrumentation,
Pipeline, HSE
Facilities
8 Legged Jacket, 50,000 BPD Process Platform, 70 People LQ
with 4 legged Jacket, LP Flare Tripod, Sub Sea connected HP
Flare , 80 meter bridges, GTG Module, Compression Modules,
MOL pumps, Integrated Well platform
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SUBMARINE PIPELINE DESIGN ENGINEERING
CAPABILITIES
TYPICAL WORK ZONE
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Table of Contents
1. Range of Services
2. Pipeline Design
3. Documents Offered
4. Typical Deliverables
5. Typical Work Flow Diagram
6. Higher End Capabilities
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1. RANGE OF SERVICES
Conceptual Designs
Feasibility Studies
Basic Engineering Designs
Pre-Bid Engineering
Detail Engineering
Procurement Engineering
Installation Engineering
Project Management and Consultancy Services
Review and Verification of Basic/Detail design
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2. PIPELINE DESIGN
Pipeline Sizing
Pipeline Material Selection
Pipeline Mechanical Design
Pipeline Stability
Pipeline Span Analysis
Pipeline Crossings
Pipeline Protection Design
Pipeline CP System Design
Design for Pipeline Installation
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2. PIPELINE DESIGN (Continued)
RISER AND TIE IN SPOOLS
Mechanical Design
Span Evaluation
Flange Design
Detailed Stress Analysis
Riser Clamp Design
Riser Installation Engineering
Riser Protection Design
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2. PIPELINE DESIGN (Continued)
SHORE CROSSINGS
Shore Pull Analysis
Winch Foundation Design
DRAWINGS
Field Layouts
Alignment Drawings
Riser Drawings
Tie in Drawings
Clamp Drawings
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2. PIPELINE DESIGN (Continued)
PROCUREMENT ENGINEERING
Line Pipes & LR Bends
Anti Corrosion Coating
Concrete Weight Coating
Cathodic Protection System
Insulating Joints and Flanges
Flow Tees
Emergency Pipeline Repair Systems
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3. DOCUMENTS
Pipeline Wall Thickness Report
Flow Simulation Report
Pipeline Expansion Analysis Report
Pipeline Stability Report
Pipeline Span Analysis Report
Pipeline Route Selection Report
Pipeline Crossing Design Report
Riser Design Report
I/J Tube Design Report
Riser / I/J Tube Clamp Design Report
RFQ / PS for Procurement
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4. LIST OF MAJOR DELIVERABLES
DRAWINGS
Pipeline Alignment drawing
Pipeline Approach and Departure drawing
Riser / I-Tube location drawing
Riser / I-Tube Assembly drawing
Field Layouts
Clamp Typical drawings
Anode Arrangement drawings (Risers / Pipelines)
Pipeline Crossing drawings
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5. TYPICAL WORK FLOW DIAGRAM
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6. PIPELINE -ROLE IN OVERALL ENGINEERING
The ‘DEPARTMENT’ Interacts with other Engineering Departments and Outside Agencies
to Ensure Proper Information and Data Transfer at the Interface and Battery Limits. A
Typical Interaction Matrix is given below.
# Department Inputs Received Outputs
Production Profile, Operating Parameters,
1 PROCESS Slug Details Etc.
Fluid Density,Composition Etc.
Sub Sea Valves, Flange Design and related
2 MECHANICAL External Loads on Piping Components
Details
Piping and Component Details from Riser Top Optimum Support Locations Types, Loads and
3 PIPING
to Pig Barrel Supports
Jacket Face, Member Details and PLEM Loads on Members, Riser Details and J-Tube
4 STRUCTURAL
Structural Details Details
5 ELECTRICAL & INSTRUMENTATION Anodes for J Tubes J-Tube Structural Details
All Pipeline Route Data, Jacket Face Survey Pipeline and Riser Drawings and Design
6 SURVEY AGENCIES/CLIENT
Data Etc. Reports
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B193 – Pipelines Case Study
Expansion data at hot and cold ends of the Riser not available with ONGC
for B193 5WHP Project since ONGC had not appointed the PIPELINE
contractor.
Nauvata carried out the modeling of the entire Pipeline length in PIPESIM
and arrived at a Temperature and Pressure profile along the PIPELINE
Length.
Temperature profiles were input to PlusOne software to carry out the
expansion analysis for the PIPELINE.
Stress analysis carried out using CEASER.
Basic design for the PIPELINE portion already carried out.
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B193 PIPELINES FLOW SIMULATION ANALYSIS BY PIPSIM SOFTWARE
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Software Tools
PDMS CEASER II
3d modeling of process Piping Flexibility/ Stress
plants / packages / Analysis
skids/auto Iso extraction etc
PVElite
HYSIS Pressure Vessel
Design
Process Simulation
ETAP
Load flow calc, cable STAAD PRO
sizing, short circuit
Structural Analysis
current estimate etc
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Primavera /
MS Project
Project
SACS
Scheduling
Structural Analysis Manager
PIPESIM
Intercorr Pipeline
Corrosion Study Engineering
Plus One BOCAD
Pipeline Engineering Structural
Analysis and
Design
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Thank You
info@nauvata.com