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A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y




Corporate Profile-2010
                                              Capabilities & Expertise Profile Included
                                                      1. Fixed Platforms
                                                      2. Submarine Pipeline Engineering
                                                      3. FPSO
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


About Us
 NAUVATA Engineering was incorporated in 2005 as Silicon Designs
  with the aim of providing quality Engineering Design services to the Oil
  and Gas sector.

 NAUVATA Engineering has a clear objective of providing world class
  Engineering Design services with a personalized service and with a
  proven process driven delivery model.

 Based out of Bangalore (India) & Johor Bahru, Malaysia. Total team size
  100+ and growing with an accessible manpower pool of 300+

 An ISO 9001:2008 Company
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Vision
 Provide Quality ‘Design Engineering Services’ to Our Clients.
 To be a socially conscious company and the top solution
  provider in areas of Design Engineering Services
 To create value for our Investors, Clients, and Employees.
 To be environmentally friendly and embrace Green/Clean
  Technology processes and tools wherever possible

                                                                  Employees & Stake Holders
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Our Presence



                                               London

  Vancouver


                         Houston
                                                          UAE
                                                            Bangalore
                                                                       Singapore
                                                        Coimbatore
                                                              Malaysia




     Sales Office
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Nauvata Infrastructure




                                  17000 Sq Feet of Design Center
                                     located in a prime location

                                  4 MBPS secure IP and ISDN
                                     link

                                  State of the art IT
                                     Infrastructure( PC, Servers and
                                     Firewall)
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Advantages of ‘Engaging’ with us
 Ready availability of infrastructure and skilled
  manpower.

 Proven Upstream Design Engineering Experience.

 Complete           end        to      end   Engineering   Design
  addressing all disciplines like Process, Structural,
  Mechanical, Electrical, Instrumentation, Piping, HSE
  & PIPELINE.




                                                                               Expertise
                                                                     Quality               Value
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Verticals Areas Addressed
  Oil & Gas – Upstream
    – Fixed Platforms
    – Submarine Pipeline Design Engineering
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Service - Horizontals
 FEED, Basic & Detail Design Engineering
 Production Engineering Services

 Fabrication Engineering Services
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Discipline Wise – PERMANANT STAFF
  # Discipline                      Team Size
  1 PROCESS                            10
  2 MECHANICAL                         12
  3 PIPING                             20
  4 STRUCTURAL ENGINEERS               16
              DESIGNERS- DRAFTSMEN     22
  5 ELECTRICAL & INSTRUMENTATION       15
  6 PIPELINE                           14
  7 HSE                                 2
                              Total    111

* Above figure is exclusive of the Support ( IT Admin, Finance, Operations
  & Contract) Staff
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FEED & Detail Design
                                                  Engineering Design
                                                  • Feasibility Studies
                                                  • Conceptual Design
                                                  • FEED
                                                  • Detail Engineering
 E & I and Controls                                                           Structural
 • Complete E & I Solutions                                                   • Jacket / Topside
 • DCS, ESD & SCADA                        Applications                       • Pile , Conductors,
 • Electrical Drives, VSDs                 • Wellhead and Process Platforms   • Transportation
 • Cables                                  • FPSO / FSO Topside design          & Lifting Analysis
                                           • Separation (AP 118 to AP 1154)
                                           • Gas Dehydration
                                           • CO2 Removal /Dew Point Control
                                           • Production Water Treatment
                                           • N2 Generation/Water Injection
Piping & Mechanical                        • Chemical Injection
• Piping Isometrics                                                            Process
• 3D modeling                                                                  • Process Engineering
• Pipe Support Details                                                         • Process Simulation
• Pipe Stress Analysis                                                         • Optimization
• Equipment Design                                                             • Design Review
                                                  PIPELINE
                                                  • Expansion / Stability
                                                  • Seabed routing
                                                  • Design drawings
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Topsides / Packages Detail Design
Detail Design of Topsides
•   Well Head Platform (WHP) – Offshore
•   Well Pad facilities - Onshore
•   Process Platforms – Offshore / Onshore
•   Fuel Gas Conditioning System
•   Cyclone Separator System
•   Gas Dehydration System
•   Gas Sweetening System
•   Produced Water Conditioning
•   Separator System
•   Utility Packages System
•   Compressor Modules System
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Case Study : MHN Bid Support
Project Name : ONGC MHN Bid Support for SIME
Engineering.

MHN Overview :
  Process Platform with 3 process modules, Utility Module
   with 2 GTGs (Free Issue), 3 Compressor Module (Free
   Issue), 3 Cooler Modules (Free Issue)
  8 Legged jacket
  Living Quarters

Inputs:
  Design Basis and Spec for Structural, Piping, Process,
   Architectural, E&I, HVAC systems.
  HSE Plan, Safety requirement, Installation requirements
   Reference P&ID, Process design etc…
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


Case Study( FEED): MHN BID Support
Scope of work :
  Process Design, Simulation - Heat And Material Balance,
   P&ID, PFD, Process Specification For Process Package &
   Process Equipment
  Piping MTO, Specialty Items, Engineering Specification for
   Piping Materials, Equipment List, Data sheets for major long
   lead equipment, Sites Data And Environmental Conditions
  Electrical Load List and analysis, Electrical Equipment List ,
   SLD
  Instrument Index (including packaged skid) , I/O LIST
   (instruments), ESD I/O List , PCS I/O List , Field transmitters,
   Level Instruments , Control Valve , Shutdown valves,
   Pressure Relief Valves , Flow Elements, Flow Meters, Fire
   and Gas Detector Data Sheet
  Pile / Conductor Drivability, Pile/ Conductor Sizing, MTO for
   Primary / secondary & tertiary steel.
  RFQ for Major Systems, Data sheets etc..
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


Case Study (FEED) : MHN Bid Support (Contd..)
Highlights
  28000 man hour project with 24 weeks loading
  On time delivery within 24 weeks.
  All required data like Equipment Layouts, Modular Tonnage,
   MTO, RFQs required for the preparation of BID, supplied in time
   enabling our client to get an accurate pricing.
  Primary and secondary MTO supplied in 6 weeks for structural
   tonnage.
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


05 Well Head Platform for B-193 Project
Client        : SimeDarby Engineering Sdn. Bhd.
End Client    : Oil and Natural Gas Corporation Limited
Duration      : 6 Months
Scope         : FEED, DETAIL, PRODUCTION AND FABRICATON ENGINEERING SERVICES
Software Used : HYSIS, PIPESIM, Plus One, SACS, STAAD, CEASER, PDMS, BOCAD
Tonnage       : 17,500 MT
Discipline    : Structural, Process, Mechanical, Piping, Electrical, Instrumentation,
               Pipeline, HSE
Deliverables
•   PROCESS : HYSIS Simulation, PFD, HMBT, P&ID, Layouts, Equipment Sizing, Line Sizing
•   MECHANICAL : Process / Mechanical Data Sheets, Equipment Design calculation
•   PIPING: PDMS Modeling, Pipe Stress Analysis, Pipe Support Modeling, Isometrics etc.
•   STRUCTURAL : Pile / Conductor Drivability, Pile makeup, Mud-mat, Lift, Upending, Flotation,
    Loadout, Primary, Secondary & Tertiary Steel design
•   PIPELINE : Expansion Analysis, Stability Analysis for PIPEPLINE, Riser design
•   ELECTRICAL Cable Tray routing, Load List, SLD, Solar Panel sizing, Cathodic protection
•   INSTRUMENTATION : Instrument Data Sheets, Instrument Index, IO List, Control Valves etc..
•   SAFETY : HAZID / HAZOP, Safety Layouts, CO2 snuffing etc.
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y



05 Well Head Platform for B-193 Project

Design and Detail Engineering of B-172A


Production rates B-172A Platform


Stream/ Case                      Max. Oil, Liquid & Gas   Max. Water
Oil, BOPD                         5082                     1604
Water, BWPD                       0                        219
Total Liquid, BLPD                5082                     1823
Gas, MMSCMD                       0.11                     0.1

Facilities :
• Unmanned, 4 Legged Jacket, Single batter, 61 meter water depth , 4 slots,
  Curved conductors, & preinstalled Riser.
• Main Deck cum Helideck, Cellar Deck, Sub cellar deck, 3 level boat landing.
• Monorails for material handling, Solar Panels.
• Production and Test Header Manifold, Test Separators, HIPPS, Air
  compressor / Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing system
  with 10 mtr. vent boom, Launchers / Receivers, E&I Shelter rooms, Potable
  water system, CCD and Diesel Storage System.
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


 05 Well Head Platform for B-193 Project

Design and Detail Engineering of B-178A

Production rates B-178A Platform

Stream/ Case                 Max. Oil     Max. Water      Max. Liquid   Max. Gas
Oil, BOPD                    4504          1653            2365          1342
Water, BWPD                  0             2379            2183          2285
Total Liquid, BLPD           4504          4032            4548          3627
Gas, MMSCMD                  0.07          0.23            0.13          0.25

Facilities :
• Unmanned, 4 Legged Jacket, Single batter, 63.5 meter water depth , 4 slots,
  vertical conductors, Chemical Injection & preinstalled Riser.
• Main Deck cum Heli-deck, Cellar Deck, Sub-cellar deck, 3 level boat landing.
• Monorails for material handling, Solar Panels.
• Production and Test Header Manifold, Test Separators, HIPPS, Air compressor /
  Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing system with 15 mtr. vent
  boom, Launchers / Receivers, E&I Shelter rooms, Potable water system, CCD and
  Diesel Storage System.
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


05 Well Head Platform for B-193 Project


Design and Detail Engineering of B-179A


Production rates B-179A Platform
Stream/ Case        Max. Oil & Gas               Max. Water   Max. Liquid
Oil, BOPD           3860                         887          2369
Water, BWPD         1153                         4047         2671
Total Liquid, BLPD  5013                         4934         5040
Gas, MMSCMD         0.07                         0.02         0.04


Facilities :
• Unmanned, 4 Legged Jacket, Single batter, 62.6 meter water depth , 3
  slots, vertical conductors, Chemical Injection & preinstalled Riser.
• Main Deck cum Helideck, Cellar Deck, Subcellar deck, 3 level boat
  landing.
• Monorails for material handling, Solar Panels.
• Production and Test Header Manifold, Test Separators, HIPPS, Air
  compressor / Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing
  system with 15 mtr. vent boom, Launchers / Receivers, E&I Shelter
  rooms, Potable water system, CCD and Diesel Storage System.
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


05 Well Head Platform for B-193 Project

Design and Detail Engineering of B23A-A
Production rates B-23A-A Platform

Stream/ Case                Max. Gas
Gas, MMSCMD                     0.9
Condensate, BCPD               1873


Facilities :
• Unmanned, 4 Legged Jacket, Single batter, 69.9 meter water depth , 3 slots,
  Curved conductors, preinstalled Riser.
• Main Deck cum Helideck, Cellar Deck, Subcellar deck, 3 level boat landing.
• Monorails for material handling, Solar Panels.
• Production and Test Header Manifold, Test Separators, HIPPS, Air compressor /
  Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing system with 10 mtr. vent
  boom, Launchers / Receivers, E&I Shelter rooms, Potable water system, CCD
  and Diesel Storage System.
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


05 Well Head Platform for B-193 Project

Design and Detail Engineering of B28A-A
Production rates B28A-A Platform
Stream/ Case           Max. Oil    Max. Water& Gas               Max. Liquid
Oil, BOPD            4455         2426                      3557
Water, BWPD          564          2577                      1493
Total Liquid, BLPD   5019         5003                      5050
Gas, MMSCMD          0.09         0.13                      0.08

Facilities :
• Unmanned, 4 Legged Jacket, Single batter, 63.5 meter water depth , 3 slots,
  vertical conductors, Chemical Injection & preinstalled Riser.
• Main Deck cum Heli-deck, Cellar Deck, Sub cellar deck, 3 level boat landing.
• Monorails for material handling, Solar Panels.
• Production and Test Header Manifold, Test Separators, HIPPS, Air
  compressor / Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing system
  with 25 meter vent boom, Launchers / Receivers, E&I Shelter rooms, Potable
  water system, CCD and Diesel Storage System.
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


Challenges - B-193 5 Well Platforms
 18 month schedule compressed to 12 months

 Changes in sea bed data, movement and rotation of platforms

 Inconsistent Vendor Data

 Constructability Issues

 Fabrication and Production Engineering

 Purchase Specification

 Lack of data with the company for Pipeline portion.
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


B193 PROCESS PLATFORM
Client       : SimeDarby Engineering Sdn Bhd
End Client   : Oil and Natural Gas Corporation Limited
Duration     : 6 Months
Scope        : FEED, DETAIL (PROCESS DESCIPLINE)
Software Used: HYSIS, PIPESIM, Plus One, SACS, STAAD,
               CEASER, PDMS, BOCAD
Tonnage      : 17,500 MT
Descipline   : Structural, Process, Mechanical, Piping,
               Electrical, Instrumentation,
               Pipeline, HSE
Facilities

8 Legged Jacket, 50,000 BPD Process Platform, 70 People LQ
with 4 legged Jacket, LP Flare Tripod, Sub Sea connected HP
Flare , 80 meter bridges, GTG Module, Compression Modules,
MOL pumps, Integrated Well platform
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y




SUBMARINE PIPELINE DESIGN ENGINEERING
            CAPABILITIES




                                               TYPICAL WORK ZONE
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Table of Contents
1. Range of Services
2. Pipeline Design
3. Documents Offered
4. Typical Deliverables
5. Typical Work Flow Diagram
6. Higher End Capabilities
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1. RANGE OF SERVICES
   Conceptual Designs
   Feasibility Studies
   Basic Engineering Designs
   Pre-Bid Engineering
   Detail Engineering
   Procurement Engineering
   Installation Engineering
   Project Management and Consultancy Services
   Review and Verification of Basic/Detail design
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y



2. PIPELINE DESIGN
   Pipeline Sizing
   Pipeline Material Selection
   Pipeline Mechanical Design
   Pipeline Stability
   Pipeline Span Analysis
   Pipeline Crossings
   Pipeline Protection Design
   Pipeline CP System Design
   Design for Pipeline Installation
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y




2. PIPELINE DESIGN (Continued)
  RISER AND TIE IN SPOOLS

    Mechanical Design
    Span Evaluation
    Flange Design
    Detailed Stress Analysis
    Riser Clamp Design
    Riser Installation Engineering
    Riser Protection Design
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y




2. PIPELINE DESIGN (Continued)
   SHORE CROSSINGS
        Shore Pull Analysis
        Winch Foundation Design
   DRAWINGS
        Field Layouts
        Alignment Drawings
        Riser Drawings
        Tie in Drawings
        Clamp Drawings
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2. PIPELINE DESIGN (Continued)
   PROCUREMENT ENGINEERING
    Line Pipes & LR Bends
    Anti Corrosion Coating
    Concrete Weight Coating
    Cathodic Protection System
    Insulating Joints and Flanges
    Flow Tees
    Emergency Pipeline Repair Systems
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


3. DOCUMENTS
   Pipeline Wall Thickness Report
   Flow Simulation Report
   Pipeline Expansion Analysis Report
   Pipeline Stability Report
   Pipeline Span Analysis Report
   Pipeline Route Selection Report
   Pipeline Crossing Design Report
   Riser Design Report
   I/J Tube Design Report
   Riser / I/J Tube Clamp Design Report
   RFQ / PS for Procurement
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


4. LIST OF MAJOR DELIVERABLES
  DRAWINGS
      Pipeline Alignment drawing
      Pipeline Approach and Departure drawing
      Riser / I-Tube location drawing
      Riser / I-Tube Assembly drawing
      Field Layouts
      Clamp Typical drawings
      Anode Arrangement drawings (Risers / Pipelines)
      Pipeline Crossing drawings
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


5. TYPICAL WORK FLOW DIAGRAM
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y



    6. PIPELINE -ROLE IN OVERALL ENGINEERING
 The ‘DEPARTMENT’ Interacts with other Engineering Departments and Outside Agencies
 to Ensure Proper Information and Data Transfer at the Interface and Battery Limits. A
 Typical Interaction Matrix is given below.

# Department                     Inputs Received                               Outputs
                                 Production Profile, Operating Parameters,
1   PROCESS                                                                    Slug Details Etc.
                                 Fluid Density,Composition Etc.
                                 Sub Sea Valves, Flange Design and related
2   MECHANICAL                                                                 External Loads on Piping Components
                                 Details
                                 Piping and Component Details from Riser Top   Optimum Support Locations Types, Loads and
3   PIPING
                                 to Pig Barrel                                 Supports
                                 Jacket Face, Member Details and PLEM          Loads on Members, Riser Details and J-Tube
4   STRUCTURAL
                                 Structural Details                            Details
5   ELECTRICAL & INSTRUMENTATION Anodes for J Tubes                            J-Tube Structural Details
                                 All Pipeline Route Data, Jacket Face Survey   Pipeline and Riser Drawings and Design
6   SURVEY AGENCIES/CLIENT
                                 Data Etc.                                     Reports
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


B193 – Pipelines Case Study
   Expansion data at hot and cold ends of the Riser not available with ONGC
    for B193 5WHP Project since ONGC had not appointed the PIPELINE
    contractor.

   Nauvata carried out the modeling of the entire Pipeline length in PIPESIM
    and arrived at a Temperature and Pressure profile along the PIPELINE
    Length.

   Temperature profiles were input to PlusOne software to carry out the
    expansion analysis for the PIPELINE.

   Stress analysis carried out using CEASER.

   Basic design for the PIPELINE portion already carried out.
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


B193 PIPELINES FLOW SIMULATION ANALYSIS BY PIPSIM SOFTWARE
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y


Software Tools
                   PDMS                            CEASER II
                   3d modeling of process          Piping Flexibility/ Stress
                   plants / packages /             Analysis
                   skids/auto Iso extraction etc


                                                    PVElite
                   HYSIS                            Pressure Vessel
                                                    Design
                   Process Simulation




                   ETAP
                   Load flow calc, cable           STAAD PRO
                   sizing, short circuit
                                                   Structural Analysis
                   current estimate etc
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y




                                                Primavera /
                                                MS Project
                                                Project
                         SACS
                                                Scheduling
                         Structural Analysis    Manager



                                                PIPESIM
                         Intercorr              Pipeline
                         Corrosion Study        Engineering




                         Plus One               BOCAD
                         Pipeline Engineering   Structural
                                                Analysis and
                                                Design
A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y




                                       Thank You
                                    info@nauvata.com

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ISO 9001:2008 Engineering Company Profile

  • 1. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Corporate Profile-2010 Capabilities & Expertise Profile Included 1. Fixed Platforms 2. Submarine Pipeline Engineering 3. FPSO
  • 2. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y About Us  NAUVATA Engineering was incorporated in 2005 as Silicon Designs with the aim of providing quality Engineering Design services to the Oil and Gas sector.  NAUVATA Engineering has a clear objective of providing world class Engineering Design services with a personalized service and with a proven process driven delivery model.  Based out of Bangalore (India) & Johor Bahru, Malaysia. Total team size 100+ and growing with an accessible manpower pool of 300+  An ISO 9001:2008 Company
  • 3. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Vision  Provide Quality ‘Design Engineering Services’ to Our Clients.  To be a socially conscious company and the top solution provider in areas of Design Engineering Services  To create value for our Investors, Clients, and Employees.  To be environmentally friendly and embrace Green/Clean Technology processes and tools wherever possible Employees & Stake Holders
  • 4. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Our Presence London Vancouver Houston UAE Bangalore Singapore Coimbatore Malaysia Sales Office
  • 5. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Nauvata Infrastructure  17000 Sq Feet of Design Center located in a prime location  4 MBPS secure IP and ISDN link  State of the art IT Infrastructure( PC, Servers and Firewall)
  • 6. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Advantages of ‘Engaging’ with us  Ready availability of infrastructure and skilled manpower.  Proven Upstream Design Engineering Experience.  Complete end to end Engineering Design addressing all disciplines like Process, Structural, Mechanical, Electrical, Instrumentation, Piping, HSE & PIPELINE. Expertise Quality Value
  • 7. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Verticals Areas Addressed  Oil & Gas – Upstream – Fixed Platforms – Submarine Pipeline Design Engineering
  • 8. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Service - Horizontals  FEED, Basic & Detail Design Engineering  Production Engineering Services  Fabrication Engineering Services
  • 9. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Discipline Wise – PERMANANT STAFF # Discipline Team Size 1 PROCESS 10 2 MECHANICAL 12 3 PIPING 20 4 STRUCTURAL ENGINEERS 16 DESIGNERS- DRAFTSMEN 22 5 ELECTRICAL & INSTRUMENTATION 15 6 PIPELINE 14 7 HSE 2 Total 111 * Above figure is exclusive of the Support ( IT Admin, Finance, Operations & Contract) Staff
  • 10. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y FEED & Detail Design Engineering Design • Feasibility Studies • Conceptual Design • FEED • Detail Engineering E & I and Controls Structural • Complete E & I Solutions • Jacket / Topside • DCS, ESD & SCADA Applications • Pile , Conductors, • Electrical Drives, VSDs • Wellhead and Process Platforms • Transportation • Cables • FPSO / FSO Topside design & Lifting Analysis • Separation (AP 118 to AP 1154) • Gas Dehydration • CO2 Removal /Dew Point Control • Production Water Treatment • N2 Generation/Water Injection Piping & Mechanical • Chemical Injection • Piping Isometrics Process • 3D modeling • Process Engineering • Pipe Support Details • Process Simulation • Pipe Stress Analysis • Optimization • Equipment Design • Design Review PIPELINE • Expansion / Stability • Seabed routing • Design drawings
  • 11. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Topsides / Packages Detail Design Detail Design of Topsides • Well Head Platform (WHP) – Offshore • Well Pad facilities - Onshore • Process Platforms – Offshore / Onshore • Fuel Gas Conditioning System • Cyclone Separator System • Gas Dehydration System • Gas Sweetening System • Produced Water Conditioning • Separator System • Utility Packages System • Compressor Modules System
  • 12. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y
  • 13. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Case Study : MHN Bid Support Project Name : ONGC MHN Bid Support for SIME Engineering. MHN Overview :  Process Platform with 3 process modules, Utility Module with 2 GTGs (Free Issue), 3 Compressor Module (Free Issue), 3 Cooler Modules (Free Issue)  8 Legged jacket  Living Quarters Inputs:  Design Basis and Spec for Structural, Piping, Process, Architectural, E&I, HVAC systems.  HSE Plan, Safety requirement, Installation requirements Reference P&ID, Process design etc…
  • 14. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Case Study( FEED): MHN BID Support Scope of work :  Process Design, Simulation - Heat And Material Balance, P&ID, PFD, Process Specification For Process Package & Process Equipment  Piping MTO, Specialty Items, Engineering Specification for Piping Materials, Equipment List, Data sheets for major long lead equipment, Sites Data And Environmental Conditions  Electrical Load List and analysis, Electrical Equipment List , SLD  Instrument Index (including packaged skid) , I/O LIST (instruments), ESD I/O List , PCS I/O List , Field transmitters, Level Instruments , Control Valve , Shutdown valves, Pressure Relief Valves , Flow Elements, Flow Meters, Fire and Gas Detector Data Sheet  Pile / Conductor Drivability, Pile/ Conductor Sizing, MTO for Primary / secondary & tertiary steel.  RFQ for Major Systems, Data sheets etc..
  • 15. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Case Study (FEED) : MHN Bid Support (Contd..) Highlights  28000 man hour project with 24 weeks loading  On time delivery within 24 weeks.  All required data like Equipment Layouts, Modular Tonnage, MTO, RFQs required for the preparation of BID, supplied in time enabling our client to get an accurate pricing.  Primary and secondary MTO supplied in 6 weeks for structural tonnage.
  • 16. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 05 Well Head Platform for B-193 Project Client : SimeDarby Engineering Sdn. Bhd. End Client : Oil and Natural Gas Corporation Limited Duration : 6 Months Scope : FEED, DETAIL, PRODUCTION AND FABRICATON ENGINEERING SERVICES Software Used : HYSIS, PIPESIM, Plus One, SACS, STAAD, CEASER, PDMS, BOCAD Tonnage : 17,500 MT Discipline : Structural, Process, Mechanical, Piping, Electrical, Instrumentation, Pipeline, HSE Deliverables • PROCESS : HYSIS Simulation, PFD, HMBT, P&ID, Layouts, Equipment Sizing, Line Sizing • MECHANICAL : Process / Mechanical Data Sheets, Equipment Design calculation • PIPING: PDMS Modeling, Pipe Stress Analysis, Pipe Support Modeling, Isometrics etc. • STRUCTURAL : Pile / Conductor Drivability, Pile makeup, Mud-mat, Lift, Upending, Flotation, Loadout, Primary, Secondary & Tertiary Steel design • PIPELINE : Expansion Analysis, Stability Analysis for PIPEPLINE, Riser design • ELECTRICAL Cable Tray routing, Load List, SLD, Solar Panel sizing, Cathodic protection • INSTRUMENTATION : Instrument Data Sheets, Instrument Index, IO List, Control Valves etc.. • SAFETY : HAZID / HAZOP, Safety Layouts, CO2 snuffing etc.
  • 17. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 05 Well Head Platform for B-193 Project Design and Detail Engineering of B-172A Production rates B-172A Platform Stream/ Case Max. Oil, Liquid & Gas Max. Water Oil, BOPD 5082 1604 Water, BWPD 0 219 Total Liquid, BLPD 5082 1823 Gas, MMSCMD 0.11 0.1 Facilities : • Unmanned, 4 Legged Jacket, Single batter, 61 meter water depth , 4 slots, Curved conductors, & preinstalled Riser. • Main Deck cum Helideck, Cellar Deck, Sub cellar deck, 3 level boat landing. • Monorails for material handling, Solar Panels. • Production and Test Header Manifold, Test Separators, HIPPS, Air compressor / Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing system with 10 mtr. vent boom, Launchers / Receivers, E&I Shelter rooms, Potable water system, CCD and Diesel Storage System.
  • 18. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 05 Well Head Platform for B-193 Project Design and Detail Engineering of B-178A Production rates B-178A Platform Stream/ Case Max. Oil Max. Water Max. Liquid Max. Gas Oil, BOPD 4504 1653 2365 1342 Water, BWPD 0 2379 2183 2285 Total Liquid, BLPD 4504 4032 4548 3627 Gas, MMSCMD 0.07 0.23 0.13 0.25 Facilities : • Unmanned, 4 Legged Jacket, Single batter, 63.5 meter water depth , 4 slots, vertical conductors, Chemical Injection & preinstalled Riser. • Main Deck cum Heli-deck, Cellar Deck, Sub-cellar deck, 3 level boat landing. • Monorails for material handling, Solar Panels. • Production and Test Header Manifold, Test Separators, HIPPS, Air compressor / Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing system with 15 mtr. vent boom, Launchers / Receivers, E&I Shelter rooms, Potable water system, CCD and Diesel Storage System.
  • 19. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 05 Well Head Platform for B-193 Project Design and Detail Engineering of B-179A Production rates B-179A Platform Stream/ Case Max. Oil & Gas Max. Water Max. Liquid Oil, BOPD 3860 887 2369 Water, BWPD 1153 4047 2671 Total Liquid, BLPD 5013 4934 5040 Gas, MMSCMD 0.07 0.02 0.04 Facilities : • Unmanned, 4 Legged Jacket, Single batter, 62.6 meter water depth , 3 slots, vertical conductors, Chemical Injection & preinstalled Riser. • Main Deck cum Helideck, Cellar Deck, Subcellar deck, 3 level boat landing. • Monorails for material handling, Solar Panels. • Production and Test Header Manifold, Test Separators, HIPPS, Air compressor / Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing system with 15 mtr. vent boom, Launchers / Receivers, E&I Shelter rooms, Potable water system, CCD and Diesel Storage System.
  • 20. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 05 Well Head Platform for B-193 Project Design and Detail Engineering of B23A-A Production rates B-23A-A Platform Stream/ Case Max. Gas Gas, MMSCMD 0.9 Condensate, BCPD 1873 Facilities : • Unmanned, 4 Legged Jacket, Single batter, 69.9 meter water depth , 3 slots, Curved conductors, preinstalled Riser. • Main Deck cum Helideck, Cellar Deck, Subcellar deck, 3 level boat landing. • Monorails for material handling, Solar Panels. • Production and Test Header Manifold, Test Separators, HIPPS, Air compressor / Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing system with 10 mtr. vent boom, Launchers / Receivers, E&I Shelter rooms, Potable water system, CCD and Diesel Storage System.
  • 21. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 05 Well Head Platform for B-193 Project Design and Detail Engineering of B28A-A Production rates B28A-A Platform Stream/ Case Max. Oil Max. Water& Gas Max. Liquid Oil, BOPD 4455 2426 3557 Water, BWPD 564 2577 1493 Total Liquid, BLPD 5019 5003 5050 Gas, MMSCMD 0.09 0.13 0.08 Facilities : • Unmanned, 4 Legged Jacket, Single batter, 63.5 meter water depth , 3 slots, vertical conductors, Chemical Injection & preinstalled Riser. • Main Deck cum Heli-deck, Cellar Deck, Sub cellar deck, 3 level boat landing. • Monorails for material handling, Solar Panels. • Production and Test Header Manifold, Test Separators, HIPPS, Air compressor / Dryer, Utility Air Receiver, Glycol seal pot, C02 snuffing system with 25 meter vent boom, Launchers / Receivers, E&I Shelter rooms, Potable water system, CCD and Diesel Storage System.
  • 22. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Challenges - B-193 5 Well Platforms  18 month schedule compressed to 12 months  Changes in sea bed data, movement and rotation of platforms  Inconsistent Vendor Data  Constructability Issues  Fabrication and Production Engineering  Purchase Specification  Lack of data with the company for Pipeline portion.
  • 23. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y B193 PROCESS PLATFORM Client : SimeDarby Engineering Sdn Bhd End Client : Oil and Natural Gas Corporation Limited Duration : 6 Months Scope : FEED, DETAIL (PROCESS DESCIPLINE) Software Used: HYSIS, PIPESIM, Plus One, SACS, STAAD, CEASER, PDMS, BOCAD Tonnage : 17,500 MT Descipline : Structural, Process, Mechanical, Piping, Electrical, Instrumentation, Pipeline, HSE Facilities 8 Legged Jacket, 50,000 BPD Process Platform, 70 People LQ with 4 legged Jacket, LP Flare Tripod, Sub Sea connected HP Flare , 80 meter bridges, GTG Module, Compression Modules, MOL pumps, Integrated Well platform
  • 24. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y SUBMARINE PIPELINE DESIGN ENGINEERING CAPABILITIES TYPICAL WORK ZONE
  • 25. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Table of Contents 1. Range of Services 2. Pipeline Design 3. Documents Offered 4. Typical Deliverables 5. Typical Work Flow Diagram 6. Higher End Capabilities
  • 26. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 1. RANGE OF SERVICES  Conceptual Designs  Feasibility Studies  Basic Engineering Designs  Pre-Bid Engineering  Detail Engineering  Procurement Engineering  Installation Engineering  Project Management and Consultancy Services  Review and Verification of Basic/Detail design
  • 27. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 2. PIPELINE DESIGN  Pipeline Sizing  Pipeline Material Selection  Pipeline Mechanical Design  Pipeline Stability  Pipeline Span Analysis  Pipeline Crossings  Pipeline Protection Design  Pipeline CP System Design  Design for Pipeline Installation
  • 28. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 2. PIPELINE DESIGN (Continued)  RISER AND TIE IN SPOOLS  Mechanical Design  Span Evaluation  Flange Design  Detailed Stress Analysis  Riser Clamp Design  Riser Installation Engineering  Riser Protection Design
  • 29. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 2. PIPELINE DESIGN (Continued)  SHORE CROSSINGS  Shore Pull Analysis  Winch Foundation Design  DRAWINGS  Field Layouts  Alignment Drawings  Riser Drawings  Tie in Drawings  Clamp Drawings
  • 30. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 2. PIPELINE DESIGN (Continued)  PROCUREMENT ENGINEERING  Line Pipes & LR Bends  Anti Corrosion Coating  Concrete Weight Coating  Cathodic Protection System  Insulating Joints and Flanges  Flow Tees  Emergency Pipeline Repair Systems
  • 31. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 3. DOCUMENTS  Pipeline Wall Thickness Report  Flow Simulation Report  Pipeline Expansion Analysis Report  Pipeline Stability Report  Pipeline Span Analysis Report  Pipeline Route Selection Report  Pipeline Crossing Design Report  Riser Design Report  I/J Tube Design Report  Riser / I/J Tube Clamp Design Report  RFQ / PS for Procurement
  • 32. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 4. LIST OF MAJOR DELIVERABLES  DRAWINGS  Pipeline Alignment drawing  Pipeline Approach and Departure drawing  Riser / I-Tube location drawing  Riser / I-Tube Assembly drawing  Field Layouts  Clamp Typical drawings  Anode Arrangement drawings (Risers / Pipelines)  Pipeline Crossing drawings
  • 33. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 5. TYPICAL WORK FLOW DIAGRAM
  • 34. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y 6. PIPELINE -ROLE IN OVERALL ENGINEERING The ‘DEPARTMENT’ Interacts with other Engineering Departments and Outside Agencies to Ensure Proper Information and Data Transfer at the Interface and Battery Limits. A Typical Interaction Matrix is given below. # Department Inputs Received Outputs Production Profile, Operating Parameters, 1 PROCESS Slug Details Etc. Fluid Density,Composition Etc. Sub Sea Valves, Flange Design and related 2 MECHANICAL External Loads on Piping Components Details Piping and Component Details from Riser Top Optimum Support Locations Types, Loads and 3 PIPING to Pig Barrel Supports Jacket Face, Member Details and PLEM Loads on Members, Riser Details and J-Tube 4 STRUCTURAL Structural Details Details 5 ELECTRICAL & INSTRUMENTATION Anodes for J Tubes J-Tube Structural Details All Pipeline Route Data, Jacket Face Survey Pipeline and Riser Drawings and Design 6 SURVEY AGENCIES/CLIENT Data Etc. Reports
  • 35. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y B193 – Pipelines Case Study  Expansion data at hot and cold ends of the Riser not available with ONGC for B193 5WHP Project since ONGC had not appointed the PIPELINE contractor.  Nauvata carried out the modeling of the entire Pipeline length in PIPESIM and arrived at a Temperature and Pressure profile along the PIPELINE Length.  Temperature profiles were input to PlusOne software to carry out the expansion analysis for the PIPELINE.  Stress analysis carried out using CEASER.  Basic design for the PIPELINE portion already carried out.
  • 36. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y B193 PIPELINES FLOW SIMULATION ANALYSIS BY PIPSIM SOFTWARE
  • 37. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Software Tools PDMS CEASER II 3d modeling of process Piping Flexibility/ Stress plants / packages / Analysis skids/auto Iso extraction etc PVElite HYSIS Pressure Vessel Design Process Simulation ETAP Load flow calc, cable STAAD PRO sizing, short circuit Structural Analysis current estimate etc
  • 38. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Primavera / MS Project Project SACS Scheduling Structural Analysis Manager PIPESIM Intercorr Pipeline Corrosion Study Engineering Plus One BOCAD Pipeline Engineering Structural Analysis and Design
  • 39. A N I S O 9 0 0 1 : 2 0 0 8 C O M PA N Y Thank You info@nauvata.com