Consolidated Gulf Company

LEADING TECHNOLOGY & ENGINEERING CONGLOMERATE
Brief Introduction
• Incorporated in 1987
• 190 Million USD Conglomerate and a leading Technology & Engineering Solutions & Services
provider based in the State of Qatar with Offices across Saudi Arabia, UAE, Kuwait, India &
Americas
• ISO 9001:2008, 14001: 2004 and BS OHSAS 18001:2007 Certified Organization
• Employs a strong team of 600+ qualified, trained & experienced resources
• Operates a wholly owned subsidiary company in Hyderabad, India with 110+ personnel providing
Design, Modeling, Drafting, Laser Data Processing & other Engineering Services.
• CGC has the credential of executing two of the world’s largest Laser Scanning based As-Built
updating Projects for Qatar Petroleum, Qatar and currently involved in third world’s largest
project of similar kind for KNPC, Kuwait
Business Offerings
International Certifications

ISO 9001:2008, ISO 14001: 2004 & BS OHSAS 18001:2007
Brand Identity

CGC attains Identity Services Engine Partner
Certification from Cisco
Significant Projects Executed
• Nationwide Paging System - 1996
• Nationwide OFC Backbone Network for Qtel - 1999
• Nationwide Terrestrial Trunked Radio System (TETRA) - 2005
• Nationwide Remote Copper Line Test Management System (RCLTMS) for Qtel - 2006
• Nationwide WiMAX Broadband Wireless Access Solution (1st ever in Gulf ) for Qtel- 2002
• Nationwide GIS-based Centralized Alarm Monitoring System (CAMS) for security and emergency response
for Ministry of Interior and Civil Defense, Qatar - 2008
• World’s single largest Laser Scanning based As-Built 3D modeling project covering 23 Offshore Production
Platforms for Qatar Petroleum (4,400+ scans) - 2006
• World’s single largest Laser Scanning based As-Built 3D modeling project covering 7 NGL Facilities for
Qatar Petroleum (11,000+ scans) -2008
•

IT infrastructure for Ship Repair Yard and Construction Facility, Qatar Gas Transport Company (Nakilat) 2009

•

SDH/PDH System, OSP & ISP Network, Fire Alarm Integration, PABX System for Qatar Petroleum – 2010

•

IT, Telecom and ELV systems for Emergency and Safety College, Qatar Petroleum – 2010

• World’s single largest Laser Scanning based As-Built 3D modeling project covering a large Refinery for
KNPC, Kuwait (12,000+ scans) - 2012
Industries Focus

Oil & Gas

Petrochemical

Power

Buildings

Marine

Infrastructure
Software Independent
Service Offerings
Multi-Disciplinary Feed & Detailed Engineering
Services – Offshore & Onshore
Process
• Process Design Basis
• Process Flow Diagrams (PFDs)
• Piping and Instrumentation
Diagrams (P&IDs)
• Utility P&IDs and Distribution
Diagrams
• Process Equipments Sizing &
Specifications

Instrumentation
•Instrumentation Schedules
•I/O Lists
•Alarm & Trip Setting Schedule
•Cable Block Diagrams
•Loop Diagrams
•Process Hookup Diagrams
•Pneumatic Hookup Diagrams
•Junction Box Termination Diagrams
•Instruments Location Drawings
•Instrument Sizing Calculations

Piping
• Overall Plot Plans
• Equipment Layouts
• Piping & Equipment General
Arrangement Drawings
• Piping Isometrics
• Piping Flexibility & Stress Analysis
using CAESAR II Software
• Material Take Off (MTO)
• Tie - In Schedules

Electrical
•Electrical Single Line Diagram
•Electrical Equipment Layout
Drawings
•Transformer & Switch Board Sizing
•Electrical Load Lists
•Cable Sizing Calculations
•Light Calculations
•Electrical Equipment Sizing
Calculations

Civil & Structural
• Foundation Loading Calculations &
Analysis for RCC and Steel
Structures
• Enforcement Details
• Underground Structures and Design
• Steel Structure Design and
Connections Details
• Structural Analysis Using STAAD
PRO Software

HSE
•Process Safety
o HAZOP/HAZID/QRA/SIL
• Electrical & Fire Risk Management
• Safety Management Systems
• Safety Operation & Maintenance
• Electrical Safety & Fire Safety
HSE Services Matrix
CAD/GIS Services
2D/3D CAD
Services
•
•
•
•
•
•

2D Drafting
3D Modeling
2D to 3D Conversion
Vectorization
Format Conversion
Intelligent P&ID
Creation
• Walkthroughs &
Visualizations

As-built Services
• Site Validation
• Laser Scanning
• 2D Updating &
Standardization
• 3D Model creation &
updating
• Master Tag List
updating for CMMS

Surveying

• Complete 360 degree
Photographic Record
• Inspection,
maintenance &
monitoring
• Offsite Familiarization
and Training
• Asset Management

• Terrestrial/Airborne/
Mobile
• Data Capture
registration & Post
Processing
• Upgrade & Revamp
Projects
• As-built 3D Models
• Asset management

Panoramic Imaging

• Topographical
Surveys
• GPS
• Underground Utilities
Mapping (GPR)
• Aerial Surveys
• Quantity Surveying
• Dimensional Control

Enterprise Asset
Management

Laser Scanning

GIS
•
•
•
•

Data Acquisition
Geo-coding
Digital Mapping
CAD to GIS
conversion
• Application
Development &
Implementation

•EAM
•EIM
•ERP
•Data upload and
integration
•Custom Development
•Asset Virtualization
•Document
Management

Manpower Outsourcing
•
•
•
•
•

Project Managers
Discipline Engineers
Discipline Designers
2D Draughtsman
3D Modeling
Draughtsman
• IT Administrators
Design & Engineering Services
FEED for Provision of Permanent Pigging Facilities in the 16” Khuff Gas Line within Dukhan Fields


Site Survey for the provision of permanent Pig Launchers (5 Numbers)
in the 16” pipeline at various locations in WHTP-A,B,C,D& E & provision
of Pig Receivers at various locations in Gas distribution stations K1,K2,K3
& Point N.



Design Basis Memorandum

Process design activities
•
•
•
•
•

The Pig launcher & Pig receiver were sized & selected based on Qatar
petroleum standard ES.5.06.0018- revision B
P&ID were updated for each location showing the tie – in points, nozzle
connections etc
Thermal relief valve design/Datasheet based on API 520 & 521
Material selection report
Standard operating procedure, Pre-commissioning & commissioning
Philosophy.

Pig launcher sample P&ID

Mechanical static design activities:
•

•

Pig launcher / receiver General arrangement drawings following ASME
section VIII division-1, QP specifications & standards ,API 6H for
specification of end closures & swivels
Datasheet for PIG Launcher & Receiver

Pig Receiver GAD - sample
Design & Engineering Services (CONT..)
Piping design activities:
•
•
•
•
•

Piping general arrangement drawings for the modification following
ASME 31.8,NACE-MR-01-75 standards & specification
Tie in schedule
Piping Isometrics
Valve Schedule & datasheets
Piping Material take off

Civil/Structural design activities
•
•
•
•
•
•

Pig Launcher & Receiver Support Design
Protection Wall Design
Pig Launcher & Receiver Support Reinforcement Details
Protection Wall Structural GA & Reinforcement Details
Drainage Layout
Geotechnical & Topographical Survey Reports

Piping Isometrics sample

Multi discipline deliverables
•
•

EPIC Tender document containing Scope of work & Appendices
EPIC cost estimate.

Launcher Support Details
HSE Services
Fire Water Network Analysis
Simulate the fire flow for worst scenarios through latest
powerful software for fire water network analysis to address
the problems like :
– Whether required pressure and flow are met at the
remotest hydrant/deluge system when there are two
simultaneous fire scenarios as per national &
international standards.
– Impact of the pipe leak & pipe rupture.
– Impact of Pump failures
– Impact of closure of a isolation valve.
– Impact of ageing/corrosion.
Laser Scanning
360 degree high speed laser phase shift scanners
Captures precision survey grade 3D point clouds (+/- 3mm)
Scanning range of up to 75m
Scanning time approx 3-4 minutes per scan
Class 3R Eye safe Laser

360 degree laser scan

Z+F Imager

Clash Detection
Laser Scanning Based Intelligent As-built Model
Creation - Onshore
• Laser Scanning of Seven (7) large Onshore Oil & Gas facilities (Approx 11,011 Scans)
• Site validation & conversion of all P&IDs to Intelligent P&ID format (1,410 Nos.)
• Production of As-built Intelligent 3D models covering:
a. 3,500 Equipments
b. 20,010 Lines
c. 37,000 Instruments
d. 59,000 Valves
e. Complete Intelligent Structural models of all facilities
• Capturing 360 Degree Color Panoramas – Excess of 25,000 panoramic images
• Submission of 100% accurate 2D/3D Consistency Reports
• Generation of Graphical Component Verification Reports
• Extraction of 2D As-Built drawings from 3D Models
a. Inspection Isometrics – 4,520 Nos.
b. Piping GA’s, Civil, Electrical and Instrumentation Layouts – 1,456 Nos.
• Vectorization of 8,995 drawings (Hardcopy to AutoCAD)
Laser Scanning Based Intelligent As-built Model
Creation - Offshore
•

Consolidation of all existing 2D Core and Project drawings (65,000 drawings/documents) into a single set of
Master Engineering Records (16,500 MERs)

•

Site validation of all MERs to capture the As-built status

•

Standardization of all MERs as per Client’s Engineering Design, Drafting, and Data coding standard

•

Laser Scanning of 23 Offshore Platforms (Approx 4,448 Scans)

•

Site validation & conversion of all P&IDs to Intelligent P&ID format (782 Nos.)

•

Production of As-built Intelligent 3D models of all 23 platforms covering:
a. 1,672 Equipments
b. 8,371 Lines
c. 6,954 Instruments
d. Complete Intelligent Structural models of all facilities

•

Capturing 360 Degree Color Panoramas – Excess of 5,000 Panoramic Images

•

Submission of 100% accurate 2D/3D Consistency Reports

•

Generation of Graphical Component Verification Reports

•

Extraction of 2D As-Built drawings from 3D Models
a. Piping GA layouts – 555 Nos.
As-Built 3D Models
Scan to BIM
LiDAR Data Processing

Colour 3D Point cloud of Street

3D Intersection scan

Highway in grayscale
Geographic Information Systems (GIS)
 Consulting
 Data Acquisition
 Geocoding
 Digital Mapping
 Spatial Modeling & Analysis
 Remote sensing & Image processing
 Legacy Data Conversion
 CAD to GIS Conversion
 Application Development & Implementation
Manpower Outsourcing

Resource Categories










Project Engineers/Coordinators
Discipline Engineers
Discipline Designers
Site Validation Engineers
2D/3D CAD Designers
Intelligent P&ID Draftsman
Document Controllers
Technical Assistants

 Planning Engineers
 3D Administrators
(SP3D/PDS/PDMS/AutoPlant)
 2D Administrators
(Instrumentation /Electrical)
 QA/QC and HSE Engineers
Sample Projects – Engineering & CAD/GIS
ECS for the Study of Crude Tower Bottom Pump Vibration for QP Refinery
Engineering Consultancy Services for Plant Change Requests and Miscellaneous Engineering Support
Service for Qatar Petroleum, Qatar
ESS For Design Upgrade of F&G AND ESD Systems For ARAB-D Condensate Tanks at Mesaieed tank farm
HAZOP & HAZID Study for FEED for Time Synchronization , Cold Flare System at RG , Auto Samplers at
Production Facilities and Miscellaneous Instrument PCRs and SORs for Qatar Petroleum
Laser Scanning, Updating of As-built Drawings and the Creation of intelligent 3D models for 23 Offshore
Platforms, one island-based Crude Oil Export Terminal, 7 NGL Complex – Qatar Petroleum, Qatar
Laser Scanning, Updating of As-built Drawings and the Creation of intelligent 3D models of Mina Al-Ahmadi
Refinery, KNPC, Kuwait
Laser Scanning of Multiple Offshore Platforms for Oil & Natural Gas Corporation (ONGC), India & Maersk Oil
Qatar, (MOQ) Qatar
As-Built updating and Integration of INTERGRAPH SP3D Models, SP P&IDs and SP INTOOLS into As-Built
updated Master Model for Q-CHEM, Qatar
GIS based Road Opening Permit Application Development across the Country for Qatar Public Works
Authority, Ashghal
Sample Clientele List
Cgc general profile

Cgc general profile

  • 1.
    Consolidated Gulf Company LEADINGTECHNOLOGY & ENGINEERING CONGLOMERATE
  • 2.
    Brief Introduction • Incorporatedin 1987 • 190 Million USD Conglomerate and a leading Technology & Engineering Solutions & Services provider based in the State of Qatar with Offices across Saudi Arabia, UAE, Kuwait, India & Americas • ISO 9001:2008, 14001: 2004 and BS OHSAS 18001:2007 Certified Organization • Employs a strong team of 600+ qualified, trained & experienced resources • Operates a wholly owned subsidiary company in Hyderabad, India with 110+ personnel providing Design, Modeling, Drafting, Laser Data Processing & other Engineering Services. • CGC has the credential of executing two of the world’s largest Laser Scanning based As-Built updating Projects for Qatar Petroleum, Qatar and currently involved in third world’s largest project of similar kind for KNPC, Kuwait
  • 3.
  • 4.
    International Certifications ISO 9001:2008,ISO 14001: 2004 & BS OHSAS 18001:2007
  • 5.
    Brand Identity CGC attainsIdentity Services Engine Partner Certification from Cisco
  • 6.
    Significant Projects Executed •Nationwide Paging System - 1996 • Nationwide OFC Backbone Network for Qtel - 1999 • Nationwide Terrestrial Trunked Radio System (TETRA) - 2005 • Nationwide Remote Copper Line Test Management System (RCLTMS) for Qtel - 2006 • Nationwide WiMAX Broadband Wireless Access Solution (1st ever in Gulf ) for Qtel- 2002 • Nationwide GIS-based Centralized Alarm Monitoring System (CAMS) for security and emergency response for Ministry of Interior and Civil Defense, Qatar - 2008 • World’s single largest Laser Scanning based As-Built 3D modeling project covering 23 Offshore Production Platforms for Qatar Petroleum (4,400+ scans) - 2006 • World’s single largest Laser Scanning based As-Built 3D modeling project covering 7 NGL Facilities for Qatar Petroleum (11,000+ scans) -2008 • IT infrastructure for Ship Repair Yard and Construction Facility, Qatar Gas Transport Company (Nakilat) 2009 • SDH/PDH System, OSP & ISP Network, Fire Alarm Integration, PABX System for Qatar Petroleum – 2010 • IT, Telecom and ELV systems for Emergency and Safety College, Qatar Petroleum – 2010 • World’s single largest Laser Scanning based As-Built 3D modeling project covering a large Refinery for KNPC, Kuwait (12,000+ scans) - 2012
  • 7.
    Industries Focus Oil &Gas Petrochemical Power Buildings Marine Infrastructure
  • 8.
  • 9.
  • 10.
    Multi-Disciplinary Feed &Detailed Engineering Services – Offshore & Onshore Process • Process Design Basis • Process Flow Diagrams (PFDs) • Piping and Instrumentation Diagrams (P&IDs) • Utility P&IDs and Distribution Diagrams • Process Equipments Sizing & Specifications Instrumentation •Instrumentation Schedules •I/O Lists •Alarm & Trip Setting Schedule •Cable Block Diagrams •Loop Diagrams •Process Hookup Diagrams •Pneumatic Hookup Diagrams •Junction Box Termination Diagrams •Instruments Location Drawings •Instrument Sizing Calculations Piping • Overall Plot Plans • Equipment Layouts • Piping & Equipment General Arrangement Drawings • Piping Isometrics • Piping Flexibility & Stress Analysis using CAESAR II Software • Material Take Off (MTO) • Tie - In Schedules Electrical •Electrical Single Line Diagram •Electrical Equipment Layout Drawings •Transformer & Switch Board Sizing •Electrical Load Lists •Cable Sizing Calculations •Light Calculations •Electrical Equipment Sizing Calculations Civil & Structural • Foundation Loading Calculations & Analysis for RCC and Steel Structures • Enforcement Details • Underground Structures and Design • Steel Structure Design and Connections Details • Structural Analysis Using STAAD PRO Software HSE •Process Safety o HAZOP/HAZID/QRA/SIL • Electrical & Fire Risk Management • Safety Management Systems • Safety Operation & Maintenance • Electrical Safety & Fire Safety
  • 11.
  • 12.
    CAD/GIS Services 2D/3D CAD Services • • • • • • 2DDrafting 3D Modeling 2D to 3D Conversion Vectorization Format Conversion Intelligent P&ID Creation • Walkthroughs & Visualizations As-built Services • Site Validation • Laser Scanning • 2D Updating & Standardization • 3D Model creation & updating • Master Tag List updating for CMMS Surveying • Complete 360 degree Photographic Record • Inspection, maintenance & monitoring • Offsite Familiarization and Training • Asset Management • Terrestrial/Airborne/ Mobile • Data Capture registration & Post Processing • Upgrade & Revamp Projects • As-built 3D Models • Asset management Panoramic Imaging • Topographical Surveys • GPS • Underground Utilities Mapping (GPR) • Aerial Surveys • Quantity Surveying • Dimensional Control Enterprise Asset Management Laser Scanning GIS • • • • Data Acquisition Geo-coding Digital Mapping CAD to GIS conversion • Application Development & Implementation •EAM •EIM •ERP •Data upload and integration •Custom Development •Asset Virtualization •Document Management Manpower Outsourcing • • • • • Project Managers Discipline Engineers Discipline Designers 2D Draughtsman 3D Modeling Draughtsman • IT Administrators
  • 13.
    Design & EngineeringServices FEED for Provision of Permanent Pigging Facilities in the 16” Khuff Gas Line within Dukhan Fields  Site Survey for the provision of permanent Pig Launchers (5 Numbers) in the 16” pipeline at various locations in WHTP-A,B,C,D& E & provision of Pig Receivers at various locations in Gas distribution stations K1,K2,K3 & Point N.  Design Basis Memorandum Process design activities • • • • • The Pig launcher & Pig receiver were sized & selected based on Qatar petroleum standard ES.5.06.0018- revision B P&ID were updated for each location showing the tie – in points, nozzle connections etc Thermal relief valve design/Datasheet based on API 520 & 521 Material selection report Standard operating procedure, Pre-commissioning & commissioning Philosophy. Pig launcher sample P&ID Mechanical static design activities: • • Pig launcher / receiver General arrangement drawings following ASME section VIII division-1, QP specifications & standards ,API 6H for specification of end closures & swivels Datasheet for PIG Launcher & Receiver Pig Receiver GAD - sample
  • 14.
    Design & EngineeringServices (CONT..) Piping design activities: • • • • • Piping general arrangement drawings for the modification following ASME 31.8,NACE-MR-01-75 standards & specification Tie in schedule Piping Isometrics Valve Schedule & datasheets Piping Material take off Civil/Structural design activities • • • • • • Pig Launcher & Receiver Support Design Protection Wall Design Pig Launcher & Receiver Support Reinforcement Details Protection Wall Structural GA & Reinforcement Details Drainage Layout Geotechnical & Topographical Survey Reports Piping Isometrics sample Multi discipline deliverables • • EPIC Tender document containing Scope of work & Appendices EPIC cost estimate. Launcher Support Details
  • 15.
    HSE Services Fire WaterNetwork Analysis Simulate the fire flow for worst scenarios through latest powerful software for fire water network analysis to address the problems like : – Whether required pressure and flow are met at the remotest hydrant/deluge system when there are two simultaneous fire scenarios as per national & international standards. – Impact of the pipe leak & pipe rupture. – Impact of Pump failures – Impact of closure of a isolation valve. – Impact of ageing/corrosion.
  • 16.
    Laser Scanning 360 degreehigh speed laser phase shift scanners Captures precision survey grade 3D point clouds (+/- 3mm) Scanning range of up to 75m Scanning time approx 3-4 minutes per scan Class 3R Eye safe Laser 360 degree laser scan Z+F Imager Clash Detection
  • 17.
    Laser Scanning BasedIntelligent As-built Model Creation - Onshore • Laser Scanning of Seven (7) large Onshore Oil & Gas facilities (Approx 11,011 Scans) • Site validation & conversion of all P&IDs to Intelligent P&ID format (1,410 Nos.) • Production of As-built Intelligent 3D models covering: a. 3,500 Equipments b. 20,010 Lines c. 37,000 Instruments d. 59,000 Valves e. Complete Intelligent Structural models of all facilities • Capturing 360 Degree Color Panoramas – Excess of 25,000 panoramic images • Submission of 100% accurate 2D/3D Consistency Reports • Generation of Graphical Component Verification Reports • Extraction of 2D As-Built drawings from 3D Models a. Inspection Isometrics – 4,520 Nos. b. Piping GA’s, Civil, Electrical and Instrumentation Layouts – 1,456 Nos. • Vectorization of 8,995 drawings (Hardcopy to AutoCAD)
  • 18.
    Laser Scanning BasedIntelligent As-built Model Creation - Offshore • Consolidation of all existing 2D Core and Project drawings (65,000 drawings/documents) into a single set of Master Engineering Records (16,500 MERs) • Site validation of all MERs to capture the As-built status • Standardization of all MERs as per Client’s Engineering Design, Drafting, and Data coding standard • Laser Scanning of 23 Offshore Platforms (Approx 4,448 Scans) • Site validation & conversion of all P&IDs to Intelligent P&ID format (782 Nos.) • Production of As-built Intelligent 3D models of all 23 platforms covering: a. 1,672 Equipments b. 8,371 Lines c. 6,954 Instruments d. Complete Intelligent Structural models of all facilities • Capturing 360 Degree Color Panoramas – Excess of 5,000 Panoramic Images • Submission of 100% accurate 2D/3D Consistency Reports • Generation of Graphical Component Verification Reports • Extraction of 2D As-Built drawings from 3D Models a. Piping GA layouts – 555 Nos.
  • 19.
  • 20.
  • 21.
    LiDAR Data Processing Colour3D Point cloud of Street 3D Intersection scan Highway in grayscale
  • 22.
    Geographic Information Systems(GIS)  Consulting  Data Acquisition  Geocoding  Digital Mapping  Spatial Modeling & Analysis  Remote sensing & Image processing  Legacy Data Conversion  CAD to GIS Conversion  Application Development & Implementation
  • 23.
    Manpower Outsourcing Resource Categories         ProjectEngineers/Coordinators Discipline Engineers Discipline Designers Site Validation Engineers 2D/3D CAD Designers Intelligent P&ID Draftsman Document Controllers Technical Assistants  Planning Engineers  3D Administrators (SP3D/PDS/PDMS/AutoPlant)  2D Administrators (Instrumentation /Electrical)  QA/QC and HSE Engineers
  • 24.
    Sample Projects –Engineering & CAD/GIS ECS for the Study of Crude Tower Bottom Pump Vibration for QP Refinery Engineering Consultancy Services for Plant Change Requests and Miscellaneous Engineering Support Service for Qatar Petroleum, Qatar ESS For Design Upgrade of F&G AND ESD Systems For ARAB-D Condensate Tanks at Mesaieed tank farm HAZOP & HAZID Study for FEED for Time Synchronization , Cold Flare System at RG , Auto Samplers at Production Facilities and Miscellaneous Instrument PCRs and SORs for Qatar Petroleum Laser Scanning, Updating of As-built Drawings and the Creation of intelligent 3D models for 23 Offshore Platforms, one island-based Crude Oil Export Terminal, 7 NGL Complex – Qatar Petroleum, Qatar Laser Scanning, Updating of As-built Drawings and the Creation of intelligent 3D models of Mina Al-Ahmadi Refinery, KNPC, Kuwait Laser Scanning of Multiple Offshore Platforms for Oil & Natural Gas Corporation (ONGC), India & Maersk Oil Qatar, (MOQ) Qatar As-Built updating and Integration of INTERGRAPH SP3D Models, SP P&IDs and SP INTOOLS into As-Built updated Master Model for Q-CHEM, Qatar GIS based Road Opening Permit Application Development across the Country for Qatar Public Works Authority, Ashghal
  • 25.