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IEC
IEC PROCESS & MONITORING
SDN BHD (Co. Reg. No. 659239-A)
Certified to ISO 9001:2008
MS ISO/IEC Guide
62:1999 QS 161220006
CB 05
MSNo.44100082371
Fabrication:
Lot 3892, Jalan 4D,
Kampung Baru Subang,
40150 Shah Alam.
Tel/Fax : +603-7859 9263
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010 1
Office:
The Centum
Block C-03-21,
Ara Damansara
url : iecpm.com
Quality Policy Statement
n The Company is fully committed to meet any
requirements ISO 9001 by providing :
TOTAL ENGINEERING SOLUTION
MADE POSSIBLE THROUGH
The utilization of latest up-to-date technologies, reinforced by applying
good engineering practices and continually improving the effectiveness of
our Quality Management System
ISO Certifications
IECPM
62:1999 MS No. 44 100 QS
161220006 CB 05 082371
MSISO/IECGuide
10/16/2013 IECPM 2
OUR CORE BUSINESS
Design, Engineering, Build & Commissioning Services
E-House for FPSOs & Topside and- Structural Design & Analysis
- Marine Onshore/Offshore HVAC Design
-  Addressable Fire Alarm System
-  Fire Suppression System (FM200/Inergen)
-  Local Equipment Room (LER) / Transportable Substations
-  Pre-Fabricated Building Technology
- Process Safety Systems
- Fire & Gas System
- Shutdown System
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010 3
EXECUTION SEQUENCE
		
ITB Design &
Specifications
Reviews &
Approvals
Process Input
From Client
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 20.0 5
Fabrication &
Integration
Third Party
Inspections /
Survey
Project
Hand-Over
Class
Endorsement
(ABS/DNV/BV)
Final
Documentation
Delivery &
Site
Installation
Functional
Design
Specifications
Site
Commissioning
Operational
Training
PROJECT TRACKING &
REPORTING
- Critical Path Method using MS Project
- S-Curve with weighted percentage
completion summary
- Fortnightly progress reports
- Tracking SDRL
- Photographic evidence during fabrication /
manufacturing
- Document Transmittals
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 20.0 ,
E-HOUSE & CONTAINERISED
SWITCHGEARS
STRUCTURAL DESIGN AND ANALYSIS
The structure will be designed for a service life to be defined
by the Client, without dry docking. The following load cases
will be considered:-
- In Place Design Extreme (DEC)
- In Place Design Operating Case
- Environmental conditions (DOC)
- Transportation (TRA)
- Damage Case (DAM)
- Lifting Condition (LC)
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010 8
E-HOUSES , CONTAINERISED
& MOBILE SWITCHGEARS FOR
ONSHORE & OFFSHORE
APPLICATIONS
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010 7
A – Design Supply & Install
B – Includes Switchgears
C – Project Management & Supervision
D – Upgrade & Modify
E-House Projects
Implemented 1 of 2
Project Fabricated atClient Work Scope Year
Complete
d
East Fortune FPSO Nortechs Pte Ltd Dry Docks
Singapore
A,B&C Nov2008
E-House for Ruby
2 FPSO
A,B&CDPS Bristol MMHE Pasir
Gudang
May2009
Bukit Gambir
Penang Modular
Power Sub-Stations
Subang, Selangor A & CSchneider Electric
Malaysia Sdn Bhd March
2011
MOPU Rubicone for
Bekok-C Offshore
C&DGryphon Energy/
Petronas Carigali Oct2011
ST Marine Tuas
Singapore
Exxon Mobil
Tapis-A EOR
Steelcon Port Klang A & COffshore-Industries
Malaysia Sdn Bhd
Jan 2013
PTSC LamSon
Vietnam
CWWE Batam
Indonesia Dec2012-
Kongsberg Marine
Engineering Pte Ltd
Petrofac UDTP Petronas INSTEP
Training Facility
A&CWWE Batam
Indonesia Feb2014
10/16/2013 IECPM 4
A – Design Supply & Install
B – Includes Switchgears
C – Project Management & Supervision
D – Upgrade & Modify
E-House Projects
Implemented 2 of 2
Project Fabricated atClient Work Scope Year
Complete
d
Substation on
Trailers Units
IECPM Fab-Yard A, CToshiba Distribution/
Tenaga Nasional
Berhad (TNB)
Dec 2013 -
10/16/2013 IECPM 4
Offshore LERs
by IECPM
LER – Local Equipment Room – Tapis A
IEC PROCESS & MONITORING SDN BHD
10/16/2013 Copyright Reserved © 2013 11
MODULAR SUB-STATIONS
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2014
MODULAR ON-SHORE SUBSTATION
E-Houses for Offshore & FPSO
LamSonE-House
E-House Walk-Thru Video
http://www.youtube.com/watch?v=
ytvc9SXToyM
IECPM-PT WWE © 2013
10/16/2013 12
E-HOUSE & CONTAINERISED
SWITCHGEARS
TYPICAL DESIGN AND CONFIGURATIONS
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010 9
E-HOUSE & CONTAINERISED
SWITCHGEARS
TYPICAL DESIGN AND CONFIGURATIONS
Click-on
Videolink
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010 10
ERSUB
TRAILERSUB-STATIONS
U B - S T A T I O N S
2600•6015 7600
W NW CW ININ S O Z A xe s , "
D W G
3311/ C-06 2071(17000.1St zra
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I N V
GENERAL ARRANGEMENT—PLAN VIEW
33kV/11kV MOBILE SUBSTATION
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15
IEC PROCESS & MONITORE% SD/4 BED
Copyright Raerval 0 2014
TRAILER SUB-STATIONS
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2014
Click-on
Videolink
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010
18
E-HOUSE & CONTAINERISED
SWITCHGEARS
ADDRESSABLE FIRE DETECTION SYSTEM
n  Integrated into the E-house to enable
early detection of fire and/or presence of
combustible gas
n  E-House divided into different areas
which controlled by individual loop
drivers
n  A single point of failure of any loop driver
will not affect the functionality of
detectors located in other area
n  Safety Interlocking with HVAC system
and Client’s F&G system
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010
19
E-HOUSE & CONTAINERISED
SWITCHGEARS
FIRE SUPPRESSION SYSTEM
Source: NFPA (2003), ‘FIRE PROTECTION
HANDBOOK’, pg. 2-83.
TOTAL SOLUTIONS
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010
IECPM 21
MOPU
Rubicone
IECPM 22
Online@ Bekok-C
Capacity – Main Equipments
SLUG CATCHER EXPORT BOOSTER COMPRESSORS A/B
Design Press/Temp : 95 BARA/100 degr.C
Operating Press/Temp : 66 BARA/34 degr.C
Dimension s : Upper – 1829 (OD) x 9144 (S) mm
PRODUCTION SEPARATOR
Design Press/Temp : 100BARA/100 degr.C
Operating Press/Temp. : 33.3 BARA/58degr.C
Dimension : 1829 (ID) x 4572 (S/S) mm
Design Criteria
GLYCOL CONTACTOR A/B Gas Processing up to 200 mmscfd @ 6 lbs/mmscfd water
content
Design Press/Temp : 100BARA/100 degr.C Gas Compressor up to 165 mmscfd @ min 85% reliability
Operating Press/Temp. : 66 BARA/34degr.C Liquid Processing : 5 kbd
Dimension : 1118 (ID) x 8382 (S/S) mm
HEAT EXCHANGER
Design Press/Temp : 95BARA/93 degr.C
Operating Press/Temp. : 66 BARA/
42(IN)/40(OUT) degr.C
IECPM
IECPM
System Architecture
IECPM
Layout – Main Deck Controls
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010
MCC Drawers Form IV-A
MCC Switchgears for
Topside Process
(Marine Grade)
Production Floor for
Form IV-A Drawers
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010
Integrated Testing of
PCS/SDS/FGS and
Remote Fiber-optic link
to CCR SCADA
Servers
Typical Process MIMIC
Preparation for FAT at
factory
SIL-3 FGS System
IECPM
Layout – Roof Deck MTUs
Emergency Gen-Set Room
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010
29
GAS FIRED BURNERS
&
HEATER SYSTEM
Projects Installed in Malaysia
by TFI S.R.l Milan, Italy
Year	 Project	 Client	 Equipment		
1997 EET Parigi F Technip Malaysia Flare Ignition & Control, Heaters & Flare
Tips
1998 Acetyl Project Acetyl Malaysia Flare Tip & Ignition Control
2004 Sarawak Shell Global Process System Duplex System & ACCE
2005 Sarawak Shell Global Process System Simplex Burners for WBH
2006 Sarawak Shell Global Process System Triplex Unit
2007 Miri Crude Oil Terminal IEC Process (IEC) Slop Oil Heater
2009 Vietnam IPS Malaysia Triplex 665AT
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010
31
GAS FIRED BURNERS &
HEATER SYSTEM
TYPICAL BURNER TYPES
Tri-Fuel
Dual Fuel Heat Recovery System Slop Oil Heater
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010
32
GAS FIRED BURNERS &
HEATER SYSTEM
FUEL GAS SKIDS & ACCESSORIES
Fuel Gas Skid System Burner System
SS310	Radiant	Coil	
Support	
Pilot	Ignitor		 Purge	Blower	System	 Burner Management
System
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010
33
GAS FIRED BURNERS &
HEATER SYSTEM
SLOP OIL HEATER SYSTEM FABRICATION &
INSTALLATION IN MALAYSIA
Radiant	Coil	
Radiant Section Convection Section c/w Coil Assembly Chimney Stack
Installation at Miri Sarawak Site
PREFAB BUILDING
APPLICATIONS
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 2010 7
Modular Building Systems
Pre-Fabricated Buildings (Typical Construction)
Expanding the horizon….
• Value	Added	
Products	and	
Services	
• Training	&	
creaBon	of	Job	
Opportunity	for	
local	Contractors	
• Compliance	to	
local	statutory	
requirements	
• Smart	
Partnership	to	
develop	local	
pre-fab	market	
Pre-Fab	
Technology	
Bomba	&	
Building	By-
laws	etc	
Electrical	&	
Fixtures,	
Interior	
Design	&	
Materials	
InstallaBon	&	
ConstrucBons	
at	Site

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IECPM Profile_ALL Updated March2016

  • 1. IEC IEC PROCESS & MONITORING SDN BHD (Co. Reg. No. 659239-A) Certified to ISO 9001:2008 MS ISO/IEC Guide 62:1999 QS 161220006 CB 05 MSNo.44100082371 Fabrication: Lot 3892, Jalan 4D, Kampung Baru Subang, 40150 Shah Alam. Tel/Fax : +603-7859 9263 IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 1 Office: The Centum Block C-03-21, Ara Damansara url : iecpm.com
  • 2. Quality Policy Statement n The Company is fully committed to meet any requirements ISO 9001 by providing : TOTAL ENGINEERING SOLUTION MADE POSSIBLE THROUGH The utilization of latest up-to-date technologies, reinforced by applying good engineering practices and continually improving the effectiveness of our Quality Management System ISO Certifications IECPM 62:1999 MS No. 44 100 QS 161220006 CB 05 082371 MSISO/IECGuide 10/16/2013 IECPM 2
  • 3. OUR CORE BUSINESS Design, Engineering, Build & Commissioning Services E-House for FPSOs & Topside and- Structural Design & Analysis - Marine Onshore/Offshore HVAC Design -  Addressable Fire Alarm System -  Fire Suppression System (FM200/Inergen) -  Local Equipment Room (LER) / Transportable Substations -  Pre-Fabricated Building Technology - Process Safety Systems - Fire & Gas System - Shutdown System IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 3
  • 4. EXECUTION SEQUENCE ITB Design & Specifications Reviews & Approvals Process Input From Client IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 20.0 5 Fabrication & Integration Third Party Inspections / Survey Project Hand-Over Class Endorsement (ABS/DNV/BV) Final Documentation Delivery & Site Installation Functional Design Specifications Site Commissioning Operational Training
  • 5. PROJECT TRACKING & REPORTING - Critical Path Method using MS Project - S-Curve with weighted percentage completion summary - Fortnightly progress reports - Tracking SDRL - Photographic evidence during fabrication / manufacturing - Document Transmittals IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 20.0 ,
  • 6. E-HOUSE & CONTAINERISED SWITCHGEARS STRUCTURAL DESIGN AND ANALYSIS The structure will be designed for a service life to be defined by the Client, without dry docking. The following load cases will be considered:- - In Place Design Extreme (DEC) - In Place Design Operating Case - Environmental conditions (DOC) - Transportation (TRA) - Damage Case (DAM) - Lifting Condition (LC) IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 8
  • 7. E-HOUSES , CONTAINERISED & MOBILE SWITCHGEARS FOR ONSHORE & OFFSHORE APPLICATIONS IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 7
  • 8. A – Design Supply & Install B – Includes Switchgears C – Project Management & Supervision D – Upgrade & Modify E-House Projects Implemented 1 of 2 Project Fabricated atClient Work Scope Year Complete d East Fortune FPSO Nortechs Pte Ltd Dry Docks Singapore A,B&C Nov2008 E-House for Ruby 2 FPSO A,B&CDPS Bristol MMHE Pasir Gudang May2009 Bukit Gambir Penang Modular Power Sub-Stations Subang, Selangor A & CSchneider Electric Malaysia Sdn Bhd March 2011 MOPU Rubicone for Bekok-C Offshore C&DGryphon Energy/ Petronas Carigali Oct2011 ST Marine Tuas Singapore Exxon Mobil Tapis-A EOR Steelcon Port Klang A & COffshore-Industries Malaysia Sdn Bhd Jan 2013 PTSC LamSon Vietnam CWWE Batam Indonesia Dec2012- Kongsberg Marine Engineering Pte Ltd Petrofac UDTP Petronas INSTEP Training Facility A&CWWE Batam Indonesia Feb2014 10/16/2013 IECPM 4
  • 9. A – Design Supply & Install B – Includes Switchgears C – Project Management & Supervision D – Upgrade & Modify E-House Projects Implemented 2 of 2 Project Fabricated atClient Work Scope Year Complete d Substation on Trailers Units IECPM Fab-Yard A, CToshiba Distribution/ Tenaga Nasional Berhad (TNB) Dec 2013 - 10/16/2013 IECPM 4
  • 10. Offshore LERs by IECPM LER – Local Equipment Room – Tapis A IEC PROCESS & MONITORING SDN BHD 10/16/2013 Copyright Reserved © 2013 11
  • 11. MODULAR SUB-STATIONS IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2014
  • 13. E-Houses for Offshore & FPSO LamSonE-House E-House Walk-Thru Video http://www.youtube.com/watch?v= ytvc9SXToyM IECPM-PT WWE © 2013 10/16/2013 12
  • 14. E-HOUSE & CONTAINERISED SWITCHGEARS TYPICAL DESIGN AND CONFIGURATIONS IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 9
  • 15. E-HOUSE & CONTAINERISED SWITCHGEARS TYPICAL DESIGN AND CONFIGURATIONS Click-on Videolink IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 10
  • 16. ERSUB TRAILERSUB-STATIONS U B - S T A T I O N S 2600•6015 7600 W NW CW ININ S O Z A xe s , " D W G 3311/ C-06 2071(17000.1St zra tro M N N . EOUIPMENTSCHEDULC 71573 I W O 9 1 1111. ACO11w CNC 210117W050 Is I t IV 13 I. 11 1 > I N V GENERAL ARRANGEMENT—PLAN VIEW 33kV/11kV MOBILE SUBSTATION O.Tour. . W N W N O S R L P O V E R a T c 1 1 0 • 4 0 0 0 5 0 MOW 110 NIT A 010=i010 /0010- W11 NT II ITOZOOD) ANOWAC 0002 ACW02215 CV 330 - A TO1W2213 C V 3 N f - I ·  IIPM. A WWITICW3 CV INF - I Cf. INS - C WW02215 WC ' IKOW023)3 GWENOWEI1111•9101IS ONW 0.0Of FI)C-3001 COT BARE - A FCC-X02 CAT DTA( - I AIC0•002601t-A A/CCONENOR- 110-510 MUT OIl - A 3:0100202) WNW DII - 2:010107) 1 I N . N N W , 1610-300 I•1 X011092275 1Di ONSOC1215 TM WC-GN1 WCW02 I T A 1111. W. “0400920 NICONCTIG) 93 • 5) V A T X V JIl IM a l ITO • a . a . 15 IEC PROCESS & MONITORE% SD/4 BED Copyright Raerval 0 2014
  • 17. TRAILER SUB-STATIONS IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2014 Click-on Videolink
  • 18. IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 18 E-HOUSE & CONTAINERISED SWITCHGEARS ADDRESSABLE FIRE DETECTION SYSTEM n  Integrated into the E-house to enable early detection of fire and/or presence of combustible gas n  E-House divided into different areas which controlled by individual loop drivers n  A single point of failure of any loop driver will not affect the functionality of detectors located in other area n  Safety Interlocking with HVAC system and Client’s F&G system
  • 19. IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 19 E-HOUSE & CONTAINERISED SWITCHGEARS FIRE SUPPRESSION SYSTEM Source: NFPA (2003), ‘FIRE PROTECTION HANDBOOK’, pg. 2-83.
  • 20. TOTAL SOLUTIONS IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010
  • 23. Capacity – Main Equipments SLUG CATCHER EXPORT BOOSTER COMPRESSORS A/B Design Press/Temp : 95 BARA/100 degr.C Operating Press/Temp : 66 BARA/34 degr.C Dimension s : Upper – 1829 (OD) x 9144 (S) mm PRODUCTION SEPARATOR Design Press/Temp : 100BARA/100 degr.C Operating Press/Temp. : 33.3 BARA/58degr.C Dimension : 1829 (ID) x 4572 (S/S) mm Design Criteria GLYCOL CONTACTOR A/B Gas Processing up to 200 mmscfd @ 6 lbs/mmscfd water content Design Press/Temp : 100BARA/100 degr.C Gas Compressor up to 165 mmscfd @ min 85% reliability Operating Press/Temp. : 66 BARA/34degr.C Liquid Processing : 5 kbd Dimension : 1118 (ID) x 8382 (S/S) mm HEAT EXCHANGER Design Press/Temp : 95BARA/93 degr.C Operating Press/Temp. : 66 BARA/ 42(IN)/40(OUT) degr.C IECPM
  • 25. IECPM Layout – Main Deck Controls
  • 26. IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 MCC Drawers Form IV-A MCC Switchgears for Topside Process (Marine Grade) Production Floor for Form IV-A Drawers
  • 27. IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 Integrated Testing of PCS/SDS/FGS and Remote Fiber-optic link to CCR SCADA Servers Typical Process MIMIC Preparation for FAT at factory SIL-3 FGS System
  • 28. IECPM Layout – Roof Deck MTUs Emergency Gen-Set Room
  • 29. IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 29 GAS FIRED BURNERS & HEATER SYSTEM
  • 30. Projects Installed in Malaysia by TFI S.R.l Milan, Italy Year Project Client Equipment 1997 EET Parigi F Technip Malaysia Flare Ignition & Control, Heaters & Flare Tips 1998 Acetyl Project Acetyl Malaysia Flare Tip & Ignition Control 2004 Sarawak Shell Global Process System Duplex System & ACCE 2005 Sarawak Shell Global Process System Simplex Burners for WBH 2006 Sarawak Shell Global Process System Triplex Unit 2007 Miri Crude Oil Terminal IEC Process (IEC) Slop Oil Heater 2009 Vietnam IPS Malaysia Triplex 665AT
  • 31. IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 31 GAS FIRED BURNERS & HEATER SYSTEM TYPICAL BURNER TYPES Tri-Fuel Dual Fuel Heat Recovery System Slop Oil Heater
  • 32. IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 32 GAS FIRED BURNERS & HEATER SYSTEM FUEL GAS SKIDS & ACCESSORIES Fuel Gas Skid System Burner System SS310 Radiant Coil Support Pilot Ignitor Purge Blower System Burner Management System
  • 33. IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 33 GAS FIRED BURNERS & HEATER SYSTEM SLOP OIL HEATER SYSTEM FABRICATION & INSTALLATION IN MALAYSIA Radiant Coil Radiant Section Convection Section c/w Coil Assembly Chimney Stack Installation at Miri Sarawak Site
  • 34. PREFAB BUILDING APPLICATIONS IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 7