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State Farm Center
Renovation and Addition Project
Project Leadership
 Owner
 University of Illinois F&S
 DIA
 Construction Manager
 Design Team
 AECOM – Architectural
 Thorton Tomasetti – Structural
 Henderson Engineers – Mechanical, Electrical
 ESD – Plumbing
Project Specifics
 160 Million Renovations and Addition
 New Mechanical Spaces and Systems
 Reconfiguration of the arena
 New Luxury Seating
 New Ramps and Walks
 6 phases
 1,3,5 – Basketball Phases
 2,4,6 – “Construction” Phases
 Peak manpower for Phase 2 – 160
 Peak manpower for Phase 4 – 250
Google Earth
State Farm Center12/02/2013 – 02/28/2014
Phase 1 –
Site Work
Key
Construction
No Service
Ongoing
In Use
Other
State Farm Center12/02/2013 – 02/28/2014
PRV Room
Demo HV-10
T/C Offices
Phase 1 –
Mechanical Level
Key
Construction
No Service
Ongoing
In Use
Other
State Farm CenterState Farm Center
Phase 1 Construction Logistics
December 2013 To February 2014
St. Mary’s Road
FourthStreetFourthStreet
St. Mary’s Road
Kirby Avenue Kirby Avenue
Orange Lot
No Construction
Parking
Brown Lot
No Construction
Parking
Blue Lot
No Construction
Parking
N
Relocate
Fence As
Work
Progresses
Relocate
Fence As
Work
Progresses
B
C
C
C
C
C
C
C
C
C
C
B
B
B
B
B B
P
P
-6’ High chain link fence (with posts in
ground)
-6’ High chain link fence, moveable fence
supported by bases and sandbags and/or
pins
-Primary construction truck ingress and
egress
-”B” level entrance into building via stairs
(must be maintained for ingress and egress)
-”C” level entrance into building via existing
ramps
-Maintain pedestrian access/egress into SFC
at “B” level
-Maintain pedestrian access/egress via
ramps to “C” level entrance
-Public drop off
-30’ Wide Sliding Gate
-25’ Wide Swing Gate
-25’ Wide Sliding Gate
-Masonry Silo
-800 AMP 120/208V Service for Trailers
G1
G7
G5
G4
G2
G6
G3
C
B
B
C
P
Relocate
Fence As
Work
Progresses
Relocate
Fence As
Work
Progresses
G5
G5
G5
M
TE
Dumpster
Dumpster
Dumpster
Dumpster
Dumpster
Tool Trailers – 34 Spaces
340’ x 60’
Storage/Staging
Area
Notes: Typical Work of Phase 1
1) U.G. Utility Contractor shall provide, install,
maintain, and reposition moveable chain link fence
around all excavations, equipment, and disturbed
areas during installations.
2) Any existing roads, sidewalks or pavements shall
be restored via 3000 PSI concrete, 4 inches thick
after underground installation to allow pedestrian
or vehicle traffic.
3) U.G. Utility Contractor to provide and maintain
steel road plates over areas where pavement can
not be replaced to allow access to SFC.
4) U.G. Utility Contractor to schedule and
coordinate work to always provide ingress and
egress to the SFC “B” Level entrances and ramps to
the “C” Level entrances.
B
West Construction Staging Area Construction Road
G8
G9 Plywood
Canopy
Protection
*Trades Men
Parking For Phase 1
Only
G1
1
G1
1
Service Level
Dock Below
Construction Field
Office and Staging
RED PARKING LOT
Temporary
Fence Panels
Site Utilities Conflicts
Site Utilities Conflicts
Equipment Selection
Equipment Selection
State Farm CenterState Farm Center
St. Mary’s Road
FourthStreet
Kirby Avenue Kirby Avenue
Orange Lot
No Construction
Parking
Brown Lot
Construction Parking
(Phase 2 Only)
Blue Lot
No Construction
Parking
-6’ High chain link fence (with posts in
ground)
-6’ High chain link fence, moveable
fence supported by bases and sandbags
and/or pins
-Primary construction truck ingress and
egress
-Public drop off
-Earth Retention
-30’ Wide Sliding Gate
-25’ Wide Swing Gate
-25’ Wide Sliding Gate
-Masonry Silo
-800 AMP 120/208V Service for Trailers
-30’ Wide Swing Gate
P
Crane
Pad
Plywood
Canopy
Protection
Crane Pad
50’ x 100’
STAGING AREA
FOR WEST
STAGING AREA
FOR NORTH
STAGING AREA FOR SOUTH
STAGING AREA FOR EAST
FourthStreet
St. Mary’s Road
G1
G7
G2
G3
Dumpster
Dumpster
Dumpster
Dumpster
Dumpster
Tool Trailers – 34 Spaces
340’ x 60’
Storage/Staging
Area
G5
G5
G5
M
TE
G5
30’ Wide Road< Ramp <
There will be no
ramp to service
level
Contractor must
provide their own
cranes for hoisting
Construction
hoisting access to
service level after
concrete floor at
Level B is poured
West Construction Staging Area
New
Road
Phase 2 Construction Logistics
March 2014 To November 2014
Crane Pads to be constructed
of CA-A plus 6” of CA-6 with
top elevation@ 749’
G13
G5
G6
G1
2
G1
0
G1
1
G1
0
G9
G4
G8
G9
*No Construction
Parking
East Staging Area
50’ x 200’
Crane Pad
50’ x 100’
Crane
Pad
New U.G. electrical
ductbank, water
main, and steam
installations in this
area.
G1
1
G1
1
G8
G9
Access to loading dock
at event level
Service Level
Dock Below
N
03/01/2014 – 10/31/2014
BTN Work Room
Loading Dock Walk
Shops
Security
Phase 2 –
Service Level
Key
Construction
No Service
Ongoing
In Use
Other
East Mechanical
West Mechanical
Micro Piles from Above
Earth Retention - Arena
03/01/2014 – 10/31/2014
Operations Offices
Substation A & B
Tunnel Abatement
Phase 2 –
Mechanical Level
Key
Construction
No Service
Ongoing
In Use
Abatement
Chilled Water Main to AHU 18
Demo Chiller
Generator Base
PRV Room
East Mechanical Tunnel
West Mechanical Tunnel
Micro Piles from Above
Earth Retention – Additions
Earth Retention/ Excavation -
Additions
Earth Retention – Soil Nail Wall
Earth Retention – Soil Nail Wall
Earth Retention – Soil Nail Wall
Earth Retention – Soil Nail Wall
Earth Retention – Soil Nail Wall
Remove Insulrock
East Addition
03/01/2014 – 10/31/2014
Phase 2 –
B Level Concourse
Key
Construction
No Service
Ongoing
In Use
Other
Abate Office Areas
Demo Office Areas
Demo Toilet Lids
Domestic Water Loop
West Addition
Fit Out (No Service)
South Ramps and Plaza
Demo Stair Over
Substation A & B
Excavation – Link Tunnels
Excavation – Link Tunnels
Crane Usage
Single Sided Forms
03/01/2014 – 10/31/2014
Bowl Retention Piles
New Tunnel Piles
Raker Duct Lining
Phase 2 –
Event Bowl
Key
Construction
No Service
Ongoing
In Use
Preparation
Booth Exterior
Vom. Infills
C-Level Seating
Provide Raker Access
Prepare Catwalk for Phase 6
Raker Openings
Seating Infills
Seating Installation
03/01/2014 – 10/31/2014
Temporary Stairs
Demolition of Stairs at Substation
5 Portables
2 ADA Ramps
East Addition
Phase 2 –
C Level Concourse
Key
Construction
No Service
Ongoing
In Use
Temporary
South Ramps
& Plaza
West Addition
Dust Protection Tent
Phase 3 Egress Plan
Phase 3 – Basketball Season
• Work continues on the East and West Addition
Service Level Fitout
• Closeout of the Bid Package 1 Contractors
• EXTENSIVE scheduling and pre-planning session for
Phase 4
Phase 4 Arena Bowl Demolition
Day 1
Phase 4 Arena Bowl Demolition
Day 6
NE Tunnel Excavation
Tie Backs for the NE Tunnel
Load Transfer Beam Placement
“”Other” Work
Project Challenges
 Aggressive design schedule and even more
aggressive construction schedule
 Public client with state procurement limitations
 Renovation of a 50 year old building
 Finding qualified local manpower to be able to support
a project of this magnitude
 Despite all the challenges so far the project remains
on schedule and within budget.
Questions ?

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State Farm Center: Renovation and Addition Project

  • 1. State Farm Center Renovation and Addition Project
  • 2. Project Leadership  Owner  University of Illinois F&S  DIA  Construction Manager  Design Team  AECOM – Architectural  Thorton Tomasetti – Structural  Henderson Engineers – Mechanical, Electrical  ESD – Plumbing
  • 3. Project Specifics  160 Million Renovations and Addition  New Mechanical Spaces and Systems  Reconfiguration of the arena  New Luxury Seating  New Ramps and Walks  6 phases  1,3,5 – Basketball Phases  2,4,6 – “Construction” Phases  Peak manpower for Phase 2 – 160  Peak manpower for Phase 4 – 250
  • 5. State Farm Center12/02/2013 – 02/28/2014 Phase 1 – Site Work Key Construction No Service Ongoing In Use Other
  • 6. State Farm Center12/02/2013 – 02/28/2014 PRV Room Demo HV-10 T/C Offices Phase 1 – Mechanical Level Key Construction No Service Ongoing In Use Other
  • 7. State Farm CenterState Farm Center Phase 1 Construction Logistics December 2013 To February 2014 St. Mary’s Road FourthStreetFourthStreet St. Mary’s Road Kirby Avenue Kirby Avenue Orange Lot No Construction Parking Brown Lot No Construction Parking Blue Lot No Construction Parking N Relocate Fence As Work Progresses Relocate Fence As Work Progresses B C C C C C C C C C C B B B B B B P P -6’ High chain link fence (with posts in ground) -6’ High chain link fence, moveable fence supported by bases and sandbags and/or pins -Primary construction truck ingress and egress -”B” level entrance into building via stairs (must be maintained for ingress and egress) -”C” level entrance into building via existing ramps -Maintain pedestrian access/egress into SFC at “B” level -Maintain pedestrian access/egress via ramps to “C” level entrance -Public drop off -30’ Wide Sliding Gate -25’ Wide Swing Gate -25’ Wide Sliding Gate -Masonry Silo -800 AMP 120/208V Service for Trailers G1 G7 G5 G4 G2 G6 G3 C B B C P Relocate Fence As Work Progresses Relocate Fence As Work Progresses G5 G5 G5 M TE Dumpster Dumpster Dumpster Dumpster Dumpster Tool Trailers – 34 Spaces 340’ x 60’ Storage/Staging Area Notes: Typical Work of Phase 1 1) U.G. Utility Contractor shall provide, install, maintain, and reposition moveable chain link fence around all excavations, equipment, and disturbed areas during installations. 2) Any existing roads, sidewalks or pavements shall be restored via 3000 PSI concrete, 4 inches thick after underground installation to allow pedestrian or vehicle traffic. 3) U.G. Utility Contractor to provide and maintain steel road plates over areas where pavement can not be replaced to allow access to SFC. 4) U.G. Utility Contractor to schedule and coordinate work to always provide ingress and egress to the SFC “B” Level entrances and ramps to the “C” Level entrances. B West Construction Staging Area Construction Road G8 G9 Plywood Canopy Protection *Trades Men Parking For Phase 1 Only G1 1 G1 1 Service Level Dock Below Construction Field Office and Staging RED PARKING LOT Temporary Fence Panels
  • 12. State Farm CenterState Farm Center St. Mary’s Road FourthStreet Kirby Avenue Kirby Avenue Orange Lot No Construction Parking Brown Lot Construction Parking (Phase 2 Only) Blue Lot No Construction Parking -6’ High chain link fence (with posts in ground) -6’ High chain link fence, moveable fence supported by bases and sandbags and/or pins -Primary construction truck ingress and egress -Public drop off -Earth Retention -30’ Wide Sliding Gate -25’ Wide Swing Gate -25’ Wide Sliding Gate -Masonry Silo -800 AMP 120/208V Service for Trailers -30’ Wide Swing Gate P Crane Pad Plywood Canopy Protection Crane Pad 50’ x 100’ STAGING AREA FOR WEST STAGING AREA FOR NORTH STAGING AREA FOR SOUTH STAGING AREA FOR EAST FourthStreet St. Mary’s Road G1 G7 G2 G3 Dumpster Dumpster Dumpster Dumpster Dumpster Tool Trailers – 34 Spaces 340’ x 60’ Storage/Staging Area G5 G5 G5 M TE G5 30’ Wide Road< Ramp < There will be no ramp to service level Contractor must provide their own cranes for hoisting Construction hoisting access to service level after concrete floor at Level B is poured West Construction Staging Area New Road Phase 2 Construction Logistics March 2014 To November 2014 Crane Pads to be constructed of CA-A plus 6” of CA-6 with top elevation@ 749’ G13 G5 G6 G1 2 G1 0 G1 1 G1 0 G9 G4 G8 G9 *No Construction Parking East Staging Area 50’ x 200’ Crane Pad 50’ x 100’ Crane Pad New U.G. electrical ductbank, water main, and steam installations in this area. G1 1 G1 1 G8 G9 Access to loading dock at event level Service Level Dock Below N
  • 13. 03/01/2014 – 10/31/2014 BTN Work Room Loading Dock Walk Shops Security Phase 2 – Service Level Key Construction No Service Ongoing In Use Other East Mechanical West Mechanical Micro Piles from Above
  • 15. 03/01/2014 – 10/31/2014 Operations Offices Substation A & B Tunnel Abatement Phase 2 – Mechanical Level Key Construction No Service Ongoing In Use Abatement Chilled Water Main to AHU 18 Demo Chiller Generator Base PRV Room East Mechanical Tunnel West Mechanical Tunnel Micro Piles from Above
  • 16. Earth Retention – Additions
  • 18. Earth Retention – Soil Nail Wall
  • 19. Earth Retention – Soil Nail Wall
  • 20. Earth Retention – Soil Nail Wall
  • 21. Earth Retention – Soil Nail Wall
  • 22. Earth Retention – Soil Nail Wall
  • 23. Remove Insulrock East Addition 03/01/2014 – 10/31/2014 Phase 2 – B Level Concourse Key Construction No Service Ongoing In Use Other Abate Office Areas Demo Office Areas Demo Toilet Lids Domestic Water Loop West Addition Fit Out (No Service) South Ramps and Plaza Demo Stair Over Substation A & B
  • 28. 03/01/2014 – 10/31/2014 Bowl Retention Piles New Tunnel Piles Raker Duct Lining Phase 2 – Event Bowl Key Construction No Service Ongoing In Use Preparation Booth Exterior Vom. Infills C-Level Seating Provide Raker Access Prepare Catwalk for Phase 6
  • 32. 03/01/2014 – 10/31/2014 Temporary Stairs Demolition of Stairs at Substation 5 Portables 2 ADA Ramps East Addition Phase 2 – C Level Concourse Key Construction No Service Ongoing In Use Temporary South Ramps & Plaza West Addition
  • 35. Phase 3 – Basketball Season • Work continues on the East and West Addition Service Level Fitout • Closeout of the Bid Package 1 Contractors • EXTENSIVE scheduling and pre-planning session for Phase 4
  • 36.
  • 37.
  • 38.
  • 39. Phase 4 Arena Bowl Demolition Day 1
  • 40. Phase 4 Arena Bowl Demolition Day 6
  • 42. Tie Backs for the NE Tunnel
  • 43. Load Transfer Beam Placement
  • 45. Project Challenges  Aggressive design schedule and even more aggressive construction schedule  Public client with state procurement limitations  Renovation of a 50 year old building  Finding qualified local manpower to be able to support a project of this magnitude  Despite all the challenges so far the project remains on schedule and within budget.