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Homogeneous Catalysis
    HMC-1- 2010




          Dr. K.R.Krishnamurthy
  National Centre for Catalysis Research
  Indian Institute of Technology, Madras
              Chennai-600036
Homogeneous Catalysis- 1

Basics
 Homogeneous Catalysis- General features
 Metal complex chemistry- Metals & Ligands –bonding & reactivity
 Reaction cycles
 Reaction types/ Elementary reaction steps
 Kinetics & Mechanism
Catalysis
 1850 Berzelius                                                                           C a ta ly z e d r x n
                                                                                     p ro c e e d in g th r o u g h
 1895 Ostwald: A catalyst is a                                                          a n in te r m e d ia te

 substance that changes the rate of a
                                                     Ea
 chemical reaction without itself
 appearing into the products                                                                              E a
                                         ∆G                                                        c a t a ly z e d
 Definition: a catalyst is a substance
 that increases the rate at which a           R e a c ta n ts
                                                                             ∆G
 chemical reaction approaches
 equilibrium without becoming itself                                                                   P ro d u c ts
 permanently involved.
 Catalysis is a kinetic phenomenon.
                                                                R e a c tio n C o o r d in a te


                                               Catalysis –Types
                                                    Heterogeneous
                                                    Homogeneous
                                                    Enzymatic/Bio
 Obeys laws of thermodynamics                       Photo/Electro/Photo-electro
                                                    Phase transfer
Homogeneous Catalysis
   Reactions wherein the Catalyst components and substrates of the reaction
   are in the same phase, most often the liquid phase
   Mostly soluble organometallic complexes are used as catalysts
   Characterized by high TON & TOF
   Operate under milder process conditions
   Amenable to complete spectroscopic characterization




Homogeneous processes without a heterogeneous counterpart:
    Pd-catalyzed oxidation of ethylene to acetaldehyde (Wacker process)
    Ni-catalyzed hydrocyanation of 1,3-butadiene to adiponitrile (DuPont)
    Rh- and Ru-catalyzed reductive coupling of CO to ethylene glycol
    Enantioselective hydrogenation, isomerization, and oxidation reactions.
Catalysis- Heterogeneous Vs Homogeneous
Aspect                  Heterogeneous                               Homogeneous
Activity                Comparable                                  Comparable
Reproducibility         Difficulty in reproducibility               Reproducible results
Selectivity             Heterogeneous sites. Difficult to control   Relatively higher selectivity, easy to
                        selectivity                                 optimize, various types of selectivity
Reaction conditions     Higher temp. & pressure, better thermal     Lower temp. (<250ºC), Higher pressure,
                        stability                                   lower thermal stability
Catalyst cost &         High volume –low cost. Easy catalyst        Low volume, high value. Recovery
recovery                recovery                                    difficult. Major drawback
Active sites, nature    Not well- defined, heterogeneous,           Molecular active sites, very well defined,
& accessibility         but tunable, limited accessibility          uniform, tunable & accessible

Diffusion limitations   Susceptible, to be eliminated with proper   Can be overcome easily by optimization
                        reaction conditions                         of stirring
Catalyst life           Relatively longer, regeneration feasible    Relatively shorter, regeneration may/may
                                                                    not be feasible
Reaction kinetics       Complex kinetics & mechanism, Difficult     Reaction kinetics ,mechanism & catalytic
mechanism &             to establish & understand unequivocally     activity could be established &
catalytic activity at   l, but days are not far-off                 understood with relative ease
molecular level
Susceptibility to       Highly susceptible                          Relatively less susceptible. Sensitive to
poisons                                                             water & oxygen
Industrial              Bulk/Commodity products manufacture         Pharma, fine & specialty chemicals
Application             ~ 85%                                       manufacture, ~15%
Homogeneous catalysis-Major industrial
processes
               Processes/Products                 Production (Milln.MTA)
Terephthalic acid -PTA                                     50
Acetic acid & acetyl chemicals                              7
Aldehydes and alcohols- Hydroformylation                    6
Adiponitrile- Hydrocyanation                                1
Detergent-range alkenes- SHOP- Oligomerization              1
Alpha Olefins (C4- C20)- Dimerization &                     4
Oligomerization
Total fine chemicals manufacture                           <1
Olefins Polymerization (60% uses Ziegler-Natta)            60
Homogeneous catalysis-Features




                   Cone Angle
Transition-metal catalysts- Features / Potential

  Activity & Selectivity can be controlled in several ways:

    Strength of metal-ligand bond can be varied

    Variety of ligands can be incorporated into the coordination sphere

    Specific ligand effects can be tuned- constituents

    Variable oxidations states are feasible

    Variation in coordination number can be possible




           Tailor made catalyst systems are possible
Effect of ligands and valance states on the selectivity
in the nickel catalyzed reaction of butadiene


                                 (     )
                                           n

                                               (     )n
              (          )
                             n




                  Scheme: 1,3-butadiene reactions on “Ni”
Types of selectivity
Types of selectivity
12 Principles of green chemistry
1.  Prevent waste
2.  Increase atom economy
3.  Use and generate no / less toxic chemicals
4.  Minimize product toxicity during function
5.  Use safe solvents and auxiliaries
6.  Carry out processes with energy economy (ambient temperature and
    pressure)
7. Use renewable feedstocks
8. Reduce derivatives and steps
9. Use catalytic instead of stoichiometric processes
10. Keep in mind product life time (degradation vs. biodegradation processes)
11. Perform real-time analysis for pollution prevention
12. Use safe chemistry for accident prevention


         Amenable for adoption in homogeneous catalysis
Catalysts affect both rate & selectivity
Chemo selectivity
Regio selectivity
Diastereo & Enantio Selectivity
Basics - Reactivity of metal complexes
 A metal complex:
The catalytic activity is influenced by the characteristics of the central metal ions
and attached ligands.
 Metal
The oxidation state and the electron count (EC) of the valence shell of the metal ion
 are the critical parameters for activity. A fully ionic model is implicit.

                    Activity of a metal complex is governed by
              Rule of effective atomic number (EAN) or the 18 e- rule
                  EC=18- Co-ordinative saturation        Inactive
                 EC < 18- Co-ordinative unsaturation       Activity

  Easy displacement of weakly bound ligands;
 e.g., Zr Complex, THF can be easily replaced by the substrate and solvent
 molecules.
 Influenced of bulkier ligands; Steric constraints- Easy ligand dissociation
                NiL4      ↔        NiL3 + L
 Many complexes have electron counts less that 16
Metal complexes-Electron counts for activity
                            Oxidation state   Electron
 Cl              PPh3                         count
           Rh                        1+       16
 Ph3P                PPh3



           H
                     PPh3
 Ph3P      Rh                        1+       18
                     PPh3
           CO
                        +

                 CH3
            Zr                       4+       16
                 O




                        -

      OC         CO                  1-       18
           Co
      OC         CO
Homogeneous Catalysis- Reaction cycle

 The catalytically active species must
 have a vacant coordination site (total
 valence electrons = 16 or 14) to allow
 the substrate to coordinate.
 Noble metals (2nd and 3rd period of
 groups 8-10) are privileged catalysts
 (form 16 e species easily).
 In general, the total electron count
 alternates between 16 and 18.
 Ancillary ligands insure stability and a
 good stereoelectronic balance.
 One of the catalytic steps in the
 catalytic cycle is rate-determining.
Homogeneous Catalysis
Role of ‘vacant site’ and Co-ordination of the substrate
  Catalyst provides sites for activation of reactant (s)
  Through surface/site activation the activation barrier for reaction is reduced.

   In homogeneous as well as heterogeneous catalysts such active sites are
  normally referred to as vacant site/ co-ordinatively unsaturated site (cus).
   Substrates on adsorption at cus get activated
   In a typical homogeneous catalyst the active site is a cus in a metal
   complex
  In heterogeneous catalysis, similar cus exist
  In homogeneous phase, metal complexes are fully saturated with ligand &
  solvent molecules
  There is a competition between the desired substrate and the other potential
  ligands present in the solution for co-ordination with metal ion.
  Nature of interaction/binding between Metal- ligand-substrate-solvent
  governs overall activity & selectivity
   These interactions/exchange takes place via different routes:
       Substitution
       Associative
       Dissociative
Homogeneous Vs Heterogeneous
Functional similarities

Homogeneous                  Functions                   Heterogeneous
Dissociation            Metal-ligand bond breaking       Desorption
Association             Metal-ligand bond formation      Adsorption
Oxidative addition      Fission of bond in substrate     Dissoc. Adsorption
Reductive elimination   Bond formation towards product   Association
Wilkinson’s catalyst: Oxidative addition of H2
 H2 adds to the catalyst before the olefin.
 The last step of the catalytic cycle is irreversible. This is very useful
 because a kinetic product ratio can be obtained. S-Solvent
Metal complexes




 Metal complexes retain identity in solution
 Have characteristic properties- XRD,IR,UV,ESR
 Double salts exist as individual species
Co-ordination complex
Ligands-Types
Ligands-Types
Alkene additions
Wacker Oxidation- Catalyst & Chemical cycles

                                 Catalyst
                                 Chemical
Hydrogenation cycles
Ligand Effects
        A. Electronic Effects
         P as donor element: Alkyl (aryl) phosphines (PR3) and organo phosphites
          Alkyl phosphines are strong bases, good σ-donor ligands
          Organo phosphites are strong π-acceptors and form stable complexes with
          electron rich transition metals.
          Metal to P bonding resembles, metal to ethylene and metal to CO
            Which orbitals of P are responsible for π back donation?
            Antibonding σ* orbitals of P to carbon (phosphine) or to oxygen (phosphites)




    P
                                                  O             P
                                         C                                                           C    O
           Strong back donation-low C-O stretch                     Weak back donation-high C-O stretch
The σ-basicity and π-acidity can be studied by looking at the stretching frequency
of the coordinated CO ligands in complexes, such as Ni L(CO) 3 or Cr L(CO)5
in which L is the P ligand.
1) Strong σ donor ligands → High electron density on the metal and hence a
     substantial back donation to the CO ligands → Lower IR frequencies
     Strong back donation and low C – O stretch
Triethyl phosphite
                                           Trimethyl phosphite




                     Triphenyl phosphite
2) Strong π acceptor ligands will compete with CO for the electron back donation
    and C-O stretch frequency will remain high
    Weak back donation → High C – O stretch
The IR frequencies represent a reliable yardstick for the electronic properties of a
series of P ligands toward a particular metal, M.
CrL(CO)5 or NiL(CO)3 as examples; L = P(t-Bu)3 as reference
The electronic parameter, χ (chi) for other ligands is simply defined as the
difference in the IR frequencies of the symmetric stretch of the two complexes
Ligand, PR3, R=                χ (chi)         IR Freq (A1) of NiL(CO)3 in cm-1

      T-Bu                        0                           2056
      N-Bu                        4                           2060
      4-C6H4NMe3                  5                           2061
      Ph                          13                          2069
      4-C6H4F                     16                          2072

      CH3O                        20                          2076
      PhO                         29                          2085
      CF3CH2O                     39                          2095
      Cl                          41                          2097
      (CF3)2CHO                   54                          2110
      F                           55                          2111
      CF3                         59                          2115
B. Steric Effects
1) Cone angle (Tolman’s parameter, θ) (Monodentate ligands)
   From the metal center, located at a distance of
   2.28 A from the phosphorus atom in the appropriate
   direction, a cone is constructed with embraces all the
   atoms of the substituents on the P atom, even though
   ligands never form a perfect cone.
Sterically, more bulky ligands give less stable complexes
                                                                           Cone angle
Crystal structure determination, angles smaller than θ                 M
                                                             P
values would suggest.
Thermochemistry: heat of formation of metal-phosphine adducts.
When electronic effects are small, the heats measured are a measure of the
steric hindrance in the complexes.
Heats of formation decrease with increasing steric bulk of the ligand.

       Ligand, PR3; R =         H                 θ value =        87
                                CH3O                               107
                                n-Bu                               132
                                PhO                                128
                                Ph                                 145
                                i-Pr                               160
                                C6H11                              170
                                t-Bu                               182
An ideal separation between Steric and electronic parameters is not possible.
    Changing the angle will also change the electronic properties of the phosphine
   ligand.
    Both the χ- and θ- values should be used with some reservation

Predicting the properties of metal complexes and catalysts:
  Quantitative use of steric and electronic parameters (QALE)
  The use of χ- valaues in a quantitative manner in linear free energy relationships
   (LFER)
  Tolman’s equation:
                     Property = a + b(χ) + cθ
  The property could be log of rate constant, equilibrium constant, etc.
  Refinements:
                     Property = a + b (χ) + c(θ – θth)λ
 where, λ, the switching factor, reads 0 below the threshold and 1 above it.
 Refinement, the electronic parameter:
                     Property = a(χd) + b(θ – θth)λ + c(Ear) + d(πp) + e
 where χd is used for σ-donicity and πp used for π-acceptor property;
 Ear is for “aryl effect”.
  For reactions having a simple rate equation, the evaluation of ligand effects with
 the use of methods such as QALE will augment our insight in ligand effects,
 a better comparison of related reactions, and a useful comparison between
 different metals.
Bite angle effects (bidentate ligands)
  Diphosphine ligands offer more control over regio- and stereoselectivity in many
 catalytic reactions
  The major dfiference between the mono- and bidentate ligands is the ligand
 backbone, a scaffold which keeps the two P donor atoms at a specific distance.
 This distance is ligand specific and it is an important characteristic, together with
 the flexibility of the backbone




                                                      P
          O                                                                P        P
                               P       P
  P              P                 X
                                                               P
                                                                                X
          X

 Many examples show that the ligand bite angle is related to catalytic performance
in a number of reactions.
      Pt-diphosphine catalysed hydroformylation
      Pd catalyzed cross coupling reactions of Grignard reagents with organic halides
      Rh catalyzed hydroformylation
      Nickel catalyzed hydrocyanation and
      Diels-Alder reactions
Ligands - Types & properties
1. Ligands: CO,           R2C=CR1, PR3 and                H- (N2, NO, etc.)
  All ligands behave as Lewis bases and the M acts as a Lewis acid
  Alkenes: π electrons
  Whereas H2O and NH3 accept e- density from the metal, i.e., they act as
  Lewis Acids (π acid ligands)
  The donation of e- density by the metal atom to the ligand is referred to
  as back donation.
  H2 acts as a Lewis acid.
  Also, Lewis acid-like behaviour of CO, C2H4 and H2 in terms of overlaps
   between empty orbitals of the ligand and the filled metal orbitals of
   compatible symmetry.
    Back donation is a bonding interaction between the metal atom and
   the ligands, because the signs of the donating metal ‘d’ orbitals and
   the ligand π* (σ* for H2) acceptor orbitals match.

  The π ligands play important roles in a large number of homogeneous
  catalytic reactions.
Acids & Bases




Lewis acids
A Lewis acid accepts a pair of
electrons from other species

Bronsted acids transfer protons
while Lewis acids accept electrons

A Lewis base transfers a pair of
electrons to other species           BF3- Lewis acid; Ammonia- Lewis base
2. Alkyl, Allyl and alkylidene ligands
Alkyl ligands: Two reactions                             M-Alkyl-Single bond- M-C
                                                         M-Alkylidene-Double bond M=C
a) Addition of RX to unsaturated metal center            M-Allyl group
                                                R
                                  R
                          M   +           M
                                  X             X

   Oxidation state: +n                +n+2
   valence electrons: p                p-2

b) Insertion of alkene into a metal-H or an existing metal-C bond
                              R                      R
               M                          M
                      H       H                H
                                              H
Reactivity of metal-alkyls: kinetic instability towards conversion by β-hydride
elimination.
Others:
α-hydride elimination                                                    H
                                         H      H
                                                                    M        R
Agostic interaction                      M       R                       H

Metallocycle formation
Interaction between metal & α- H of alkyl group that
weakens C-H bond but does not break
Homogeneous Catalysis –Key reaction steps


   1. Ligand Coordination and Dissociation

   2. Oxidative addition and Reductive elimination

   3. Insertion and Elimination

   4. Nucleophilic attack on coordinated ligands

   5. Oxidation and Reduction
1. Ligand Coordination and Dissociation
Basis
  Easy coordination of substrate to the metal center-activation

  Facile elimination of product from the metal coordination sphere- Desorption ?

 Requirement
   Co-ordinative unsaturation- active centre
   Highly labile metal complex- activity
   Substitution- addition-dissociation-migration


Examples                                           E.g., Wilkinson’s catalyst
Many square-planar complexes       with 16e
EC are highly active.                               Ph3P               Cl
 ML4 complexes of Pd(II), Pt(II) and Rh(I)                    Rh
are commonly used as catalysts.                    Ph3P                PPh3
2. Oxidative Addition & Reductive Elimination
 Oxidative Addition
 Addition of a molecule AX to a complex
 Steps
   Dissociation of the A—X bond
   Coordination of the two fragments to the metal center

                                             A
              L                                   L
  L       M       L   + AX              L    M    X
      L                                 L
                                              L

Reductive Elimination
Reverse of oxidative addition:
Steps
  Formation of a A—X bond
  Dissociation of the AX molecule from the coordination sphere
Examples of Oxidative addition
Examples of reductive elimination
3. Insertion and Elimination
    Insertion : Migration of alkyl (R) or hydride (H) ligands from the metal center
    to an unsaturated ligand

            R                      L               H
                                        O
                                                         CH2
L   +       M     C O              M    C R        M                        M   CH2CH3
                                                         CH2




    Elimination:
    Migration of alkyl (R) or hydride (H) ligands from a ligand to the metal center
    e.g., β-hydride elimination


                                   H    CH2              H                       H
                                                                     -C2H4
                                                               CH2
        M   CH2   CH3              M    CH2              M                       M    Sol
                                                               CH2   +Sol
3. Insertion reactions : Migratory insertion - Examples


    H
                            H
M               M               Insertion of olefin into M-H bond



    R
                            R
M               M               Insertion of olefin into M-R bond


                        O
        R
M                               Insertion of CO into M-R bond
        CO          M       R
                                    Migratory insertion of R in M-CO

                        O
    H
M                               Insertion of CO into M-H bond
                    M       H
    CO
Insertion reactions are ‘cis’ in character



    M H
                           M        H




                                   O
    R CO
                               M        R
    M
L          H                               L
                        Insertion
        Rh                                         Rh
                       ß-elimination           L
    L
                            L = PPr3i


                                       M           +
M                                          H              n
    H              n



             Polymer chain termination by ß-elimination
4. Nucleophilic Attack on Coordinated Ligands



A (+)ve charge on a metal-ligand complex tends to activate the coordinated C
atom toward attack by a nucleophile.


                 H H 2+                                          +
                        OH2                            H H
                L C                                  L
   L       Pd                             L       Pd   C C OH        + H+
       L            C                         L        H R
                H       R
Nucleophilic attack on a coordinated ligand
Upon coordination to a metal center, the electronic environment of the ligand
undergoes a change. The ligand may become susceptible to electrophilic or
nucleophilic attack.
                                                                 OH
             Pd
                  2+
                       +   H2O                 [ Pd                   ]+           +   H+


             R
                  O                                          R
        4+
                       +                       Ti
                                                    4+
                                                         O       +             O
   Ti        O
                  H                                          H

                                                                 O         -
   Fe        CO        +    HO-                          Fe
                                                                 OH

   The extent of the reactivity of the ligand is reflected in the rate constants
5. Oxidation and Reduction

  During a catalytic cycle, metal atoms frequently alternate between two oxidation
  states:

           Cu2+/Cu+ Co3+/Co2+             Mn3+/Mn2+         Pd2+/Pd

  Catalytic Oxidation: generating alcohols and carboxylic acids

  The metal atom 1) initiates the formation of the radical R•
                     2) contributes to the formation of R-O-O• radical




                   R H + Co(III)          R + H + Co(II)

                   R   + O2                  R H
                                    R O O             R O O H + R

R O O H + Co(II)        R O + Co(III)OH         R O O H + Co(III)     R O O + H + Co(II)
                                          AND
The Catalytic Cycle –Elementary steps

Example: A metal complex catalyzed hydrogenation of an alkene

             Alkene + H2         →       Alkane

         MLn+1              ⇋        MLn + L

         MLn+ + H2          ⇋        H2MLn

         H2MLn + alkene      ⇋       H2MLn(alkene)

         H2MLn(alkene)      ⇋        HMLn(alkyl)

         HMLn(alkyl)        →        MLn + alkane
Kinetic studies
Reaction rates
   Dependent on the concentration of reactants and the products in some
   cases
   Useful in understanding the mechanism of the reaction
   Empirically derived rate expressions

Ligand dissociation
  Leads to generation of catalytic active intermediate.
  Addition of ligand in such a catalytic system, the rate of the reaction
  decreases.
Examples
  CO dissociation in Co-catalyzed hydroformylation
  Phosphine dissociation in RhCl(PPh3) catalyzed hydrogenation
  Cl- dissociation in the Wacker process
Michaelis-Menten Kinetics
(Enzyme catalysed reactions - Saturation kinetics

     Rate = k.K[substrate][catalyst]/1 + K[substrate]

 A complex is formed between the substrate and the catalyst by
a rapid equilibrium reaction.
 K -The equilibrium constant of this reaction
 k- rate constant for rate-determining step
 Increasing the substrate concentration will increase the rate
initially, followed by more or less constant rate
 At high substrate concentration, when
         K[substrate] ~ 1 + K[substrate]
At constant catalyst concentration, plot of (1/rate) vs. (1/(substrate)
will give a straight line.
Homogeneous Catalysis- Kinetics & Mechanism

a. Kinetic studies and mechanistic insight
   i)    Macroscopic rate law
   ii) Isotope labelling and its effect on the rate
          or stoichiometry
   iii) Rate determining step
   iv) Variation of ligand structure and its
          influence on ‘k’

b. Spectroscopic investigations
   ‘in-situ’ IR, NMR, ESR

c. Studies on model compounds

d. Theoretical calculations
Limitations:
  - Kinetic studies are informative about the slowest step only,
    not other steps.
  - Spectroscopic investigations of a complex requires a
    minimum concentration.
  - It is possible that the catalytically active intermediates
    never attain such concentrations and therefore,
    not observed.
  -The species that are seen by spectroscopy may not be
    involved in the catalytic cycle!




However, a combination of kinetic and spectroscopic methods
can resolve such uncertainties to a large extent.
Reference Books
1. Homogeneous Catalysis: The Applications and Chemistry
   of Catalysis by soluble Transition Metal Complexes,
   G.W. Parshall and S.D. Ittel,
   Wiley, New York, 1992.

2. Applied Homogeneous Catalysis with Organometallic
    Compounds,
   Vols 1 & 2, edited by B. Cornils and W.A. Herrmann, VCH,
    Weinheim,New York, 1996.

3. Homogeneous Catalysis: Mechanisms and Industrial
    Applications,
   S. Bhaduri and D. Mukesh, Wiley, New York, 2000.

4. Homogeneous catalysis: Understanding the Art,
    Piet W.N.M. van Leeuwen,
   Kluwer Academic Publishers, 2003.

5. Catalysis-An integrated approach- R.A.van Santen, Piet W.N.M. van Leeuwen,
  J.A.Moulijn &B.A.Averill

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Hmc 1- 2010

  • 1. Homogeneous Catalysis HMC-1- 2010 Dr. K.R.Krishnamurthy National Centre for Catalysis Research Indian Institute of Technology, Madras Chennai-600036
  • 2. Homogeneous Catalysis- 1 Basics Homogeneous Catalysis- General features Metal complex chemistry- Metals & Ligands –bonding & reactivity Reaction cycles Reaction types/ Elementary reaction steps Kinetics & Mechanism
  • 3. Catalysis 1850 Berzelius C a ta ly z e d r x n p ro c e e d in g th r o u g h 1895 Ostwald: A catalyst is a a n in te r m e d ia te substance that changes the rate of a Ea chemical reaction without itself appearing into the products E a ∆G c a t a ly z e d Definition: a catalyst is a substance that increases the rate at which a R e a c ta n ts ∆G chemical reaction approaches equilibrium without becoming itself P ro d u c ts permanently involved. Catalysis is a kinetic phenomenon. R e a c tio n C o o r d in a te Catalysis –Types Heterogeneous Homogeneous Enzymatic/Bio Obeys laws of thermodynamics Photo/Electro/Photo-electro Phase transfer
  • 4. Homogeneous Catalysis Reactions wherein the Catalyst components and substrates of the reaction are in the same phase, most often the liquid phase Mostly soluble organometallic complexes are used as catalysts Characterized by high TON & TOF Operate under milder process conditions Amenable to complete spectroscopic characterization Homogeneous processes without a heterogeneous counterpart: Pd-catalyzed oxidation of ethylene to acetaldehyde (Wacker process) Ni-catalyzed hydrocyanation of 1,3-butadiene to adiponitrile (DuPont) Rh- and Ru-catalyzed reductive coupling of CO to ethylene glycol Enantioselective hydrogenation, isomerization, and oxidation reactions.
  • 5. Catalysis- Heterogeneous Vs Homogeneous Aspect Heterogeneous Homogeneous Activity Comparable Comparable Reproducibility Difficulty in reproducibility Reproducible results Selectivity Heterogeneous sites. Difficult to control Relatively higher selectivity, easy to selectivity optimize, various types of selectivity Reaction conditions Higher temp. & pressure, better thermal Lower temp. (<250ºC), Higher pressure, stability lower thermal stability Catalyst cost & High volume –low cost. Easy catalyst Low volume, high value. Recovery recovery recovery difficult. Major drawback Active sites, nature Not well- defined, heterogeneous, Molecular active sites, very well defined, & accessibility but tunable, limited accessibility uniform, tunable & accessible Diffusion limitations Susceptible, to be eliminated with proper Can be overcome easily by optimization reaction conditions of stirring Catalyst life Relatively longer, regeneration feasible Relatively shorter, regeneration may/may not be feasible Reaction kinetics Complex kinetics & mechanism, Difficult Reaction kinetics ,mechanism & catalytic mechanism & to establish & understand unequivocally activity could be established & catalytic activity at l, but days are not far-off understood with relative ease molecular level Susceptibility to Highly susceptible Relatively less susceptible. Sensitive to poisons water & oxygen Industrial Bulk/Commodity products manufacture Pharma, fine & specialty chemicals Application ~ 85% manufacture, ~15%
  • 6.
  • 7.
  • 8. Homogeneous catalysis-Major industrial processes Processes/Products Production (Milln.MTA) Terephthalic acid -PTA 50 Acetic acid & acetyl chemicals 7 Aldehydes and alcohols- Hydroformylation 6 Adiponitrile- Hydrocyanation 1 Detergent-range alkenes- SHOP- Oligomerization 1 Alpha Olefins (C4- C20)- Dimerization & 4 Oligomerization Total fine chemicals manufacture <1 Olefins Polymerization (60% uses Ziegler-Natta) 60
  • 10. Transition-metal catalysts- Features / Potential Activity & Selectivity can be controlled in several ways: Strength of metal-ligand bond can be varied Variety of ligands can be incorporated into the coordination sphere Specific ligand effects can be tuned- constituents Variable oxidations states are feasible Variation in coordination number can be possible Tailor made catalyst systems are possible
  • 11. Effect of ligands and valance states on the selectivity in the nickel catalyzed reaction of butadiene ( ) n ( )n ( ) n Scheme: 1,3-butadiene reactions on “Ni”
  • 14. 12 Principles of green chemistry 1. Prevent waste 2. Increase atom economy 3. Use and generate no / less toxic chemicals 4. Minimize product toxicity during function 5. Use safe solvents and auxiliaries 6. Carry out processes with energy economy (ambient temperature and pressure) 7. Use renewable feedstocks 8. Reduce derivatives and steps 9. Use catalytic instead of stoichiometric processes 10. Keep in mind product life time (degradation vs. biodegradation processes) 11. Perform real-time analysis for pollution prevention 12. Use safe chemistry for accident prevention Amenable for adoption in homogeneous catalysis
  • 15. Catalysts affect both rate & selectivity
  • 18. Diastereo & Enantio Selectivity
  • 19. Basics - Reactivity of metal complexes A metal complex: The catalytic activity is influenced by the characteristics of the central metal ions and attached ligands. Metal The oxidation state and the electron count (EC) of the valence shell of the metal ion are the critical parameters for activity. A fully ionic model is implicit. Activity of a metal complex is governed by Rule of effective atomic number (EAN) or the 18 e- rule EC=18- Co-ordinative saturation Inactive EC < 18- Co-ordinative unsaturation Activity Easy displacement of weakly bound ligands; e.g., Zr Complex, THF can be easily replaced by the substrate and solvent molecules. Influenced of bulkier ligands; Steric constraints- Easy ligand dissociation NiL4 ↔ NiL3 + L Many complexes have electron counts less that 16
  • 20. Metal complexes-Electron counts for activity Oxidation state Electron Cl PPh3 count Rh 1+ 16 Ph3P PPh3 H PPh3 Ph3P Rh 1+ 18 PPh3 CO + CH3 Zr 4+ 16 O - OC CO 1- 18 Co OC CO
  • 21. Homogeneous Catalysis- Reaction cycle The catalytically active species must have a vacant coordination site (total valence electrons = 16 or 14) to allow the substrate to coordinate. Noble metals (2nd and 3rd period of groups 8-10) are privileged catalysts (form 16 e species easily). In general, the total electron count alternates between 16 and 18. Ancillary ligands insure stability and a good stereoelectronic balance. One of the catalytic steps in the catalytic cycle is rate-determining.
  • 22. Homogeneous Catalysis Role of ‘vacant site’ and Co-ordination of the substrate Catalyst provides sites for activation of reactant (s) Through surface/site activation the activation barrier for reaction is reduced. In homogeneous as well as heterogeneous catalysts such active sites are normally referred to as vacant site/ co-ordinatively unsaturated site (cus). Substrates on adsorption at cus get activated In a typical homogeneous catalyst the active site is a cus in a metal complex In heterogeneous catalysis, similar cus exist In homogeneous phase, metal complexes are fully saturated with ligand & solvent molecules There is a competition between the desired substrate and the other potential ligands present in the solution for co-ordination with metal ion. Nature of interaction/binding between Metal- ligand-substrate-solvent governs overall activity & selectivity These interactions/exchange takes place via different routes: Substitution Associative Dissociative
  • 23. Homogeneous Vs Heterogeneous Functional similarities Homogeneous Functions Heterogeneous Dissociation Metal-ligand bond breaking Desorption Association Metal-ligand bond formation Adsorption Oxidative addition Fission of bond in substrate Dissoc. Adsorption Reductive elimination Bond formation towards product Association
  • 24. Wilkinson’s catalyst: Oxidative addition of H2 H2 adds to the catalyst before the olefin. The last step of the catalytic cycle is irreversible. This is very useful because a kinetic product ratio can be obtained. S-Solvent
  • 25. Metal complexes Metal complexes retain identity in solution Have characteristic properties- XRD,IR,UV,ESR Double salts exist as individual species
  • 30. Wacker Oxidation- Catalyst & Chemical cycles Catalyst Chemical
  • 32. Ligand Effects A. Electronic Effects P as donor element: Alkyl (aryl) phosphines (PR3) and organo phosphites Alkyl phosphines are strong bases, good σ-donor ligands Organo phosphites are strong π-acceptors and form stable complexes with electron rich transition metals. Metal to P bonding resembles, metal to ethylene and metal to CO Which orbitals of P are responsible for π back donation? Antibonding σ* orbitals of P to carbon (phosphine) or to oxygen (phosphites) P O P C C O Strong back donation-low C-O stretch Weak back donation-high C-O stretch The σ-basicity and π-acidity can be studied by looking at the stretching frequency of the coordinated CO ligands in complexes, such as Ni L(CO) 3 or Cr L(CO)5 in which L is the P ligand. 1) Strong σ donor ligands → High electron density on the metal and hence a substantial back donation to the CO ligands → Lower IR frequencies Strong back donation and low C – O stretch
  • 33. Triethyl phosphite Trimethyl phosphite Triphenyl phosphite
  • 34. 2) Strong π acceptor ligands will compete with CO for the electron back donation and C-O stretch frequency will remain high Weak back donation → High C – O stretch The IR frequencies represent a reliable yardstick for the electronic properties of a series of P ligands toward a particular metal, M. CrL(CO)5 or NiL(CO)3 as examples; L = P(t-Bu)3 as reference The electronic parameter, χ (chi) for other ligands is simply defined as the difference in the IR frequencies of the symmetric stretch of the two complexes Ligand, PR3, R= χ (chi) IR Freq (A1) of NiL(CO)3 in cm-1 T-Bu 0 2056 N-Bu 4 2060 4-C6H4NMe3 5 2061 Ph 13 2069 4-C6H4F 16 2072 CH3O 20 2076 PhO 29 2085 CF3CH2O 39 2095 Cl 41 2097 (CF3)2CHO 54 2110 F 55 2111 CF3 59 2115
  • 35. B. Steric Effects 1) Cone angle (Tolman’s parameter, θ) (Monodentate ligands) From the metal center, located at a distance of 2.28 A from the phosphorus atom in the appropriate direction, a cone is constructed with embraces all the atoms of the substituents on the P atom, even though ligands never form a perfect cone. Sterically, more bulky ligands give less stable complexes Cone angle Crystal structure determination, angles smaller than θ M P values would suggest. Thermochemistry: heat of formation of metal-phosphine adducts. When electronic effects are small, the heats measured are a measure of the steric hindrance in the complexes. Heats of formation decrease with increasing steric bulk of the ligand. Ligand, PR3; R = H θ value = 87 CH3O 107 n-Bu 132 PhO 128 Ph 145 i-Pr 160 C6H11 170 t-Bu 182
  • 36. An ideal separation between Steric and electronic parameters is not possible. Changing the angle will also change the electronic properties of the phosphine ligand. Both the χ- and θ- values should be used with some reservation Predicting the properties of metal complexes and catalysts: Quantitative use of steric and electronic parameters (QALE) The use of χ- valaues in a quantitative manner in linear free energy relationships (LFER) Tolman’s equation: Property = a + b(χ) + cθ The property could be log of rate constant, equilibrium constant, etc. Refinements: Property = a + b (χ) + c(θ – θth)λ where, λ, the switching factor, reads 0 below the threshold and 1 above it. Refinement, the electronic parameter: Property = a(χd) + b(θ – θth)λ + c(Ear) + d(πp) + e where χd is used for σ-donicity and πp used for π-acceptor property; Ear is for “aryl effect”. For reactions having a simple rate equation, the evaluation of ligand effects with the use of methods such as QALE will augment our insight in ligand effects, a better comparison of related reactions, and a useful comparison between different metals.
  • 37. Bite angle effects (bidentate ligands) Diphosphine ligands offer more control over regio- and stereoselectivity in many catalytic reactions The major dfiference between the mono- and bidentate ligands is the ligand backbone, a scaffold which keeps the two P donor atoms at a specific distance. This distance is ligand specific and it is an important characteristic, together with the flexibility of the backbone P O P P P P P P X P X X Many examples show that the ligand bite angle is related to catalytic performance in a number of reactions. Pt-diphosphine catalysed hydroformylation Pd catalyzed cross coupling reactions of Grignard reagents with organic halides Rh catalyzed hydroformylation Nickel catalyzed hydrocyanation and Diels-Alder reactions
  • 38. Ligands - Types & properties 1. Ligands: CO, R2C=CR1, PR3 and H- (N2, NO, etc.) All ligands behave as Lewis bases and the M acts as a Lewis acid Alkenes: π electrons Whereas H2O and NH3 accept e- density from the metal, i.e., they act as Lewis Acids (π acid ligands) The donation of e- density by the metal atom to the ligand is referred to as back donation. H2 acts as a Lewis acid. Also, Lewis acid-like behaviour of CO, C2H4 and H2 in terms of overlaps between empty orbitals of the ligand and the filled metal orbitals of compatible symmetry. Back donation is a bonding interaction between the metal atom and the ligands, because the signs of the donating metal ‘d’ orbitals and the ligand π* (σ* for H2) acceptor orbitals match. The π ligands play important roles in a large number of homogeneous catalytic reactions.
  • 39. Acids & Bases Lewis acids A Lewis acid accepts a pair of electrons from other species Bronsted acids transfer protons while Lewis acids accept electrons A Lewis base transfers a pair of electrons to other species BF3- Lewis acid; Ammonia- Lewis base
  • 40.
  • 41. 2. Alkyl, Allyl and alkylidene ligands Alkyl ligands: Two reactions M-Alkyl-Single bond- M-C M-Alkylidene-Double bond M=C a) Addition of RX to unsaturated metal center M-Allyl group R R M + M X X Oxidation state: +n +n+2 valence electrons: p p-2 b) Insertion of alkene into a metal-H or an existing metal-C bond R R M M H H H H Reactivity of metal-alkyls: kinetic instability towards conversion by β-hydride elimination. Others: α-hydride elimination H H H M R Agostic interaction M R H Metallocycle formation
  • 42. Interaction between metal & α- H of alkyl group that weakens C-H bond but does not break
  • 43. Homogeneous Catalysis –Key reaction steps 1. Ligand Coordination and Dissociation 2. Oxidative addition and Reductive elimination 3. Insertion and Elimination 4. Nucleophilic attack on coordinated ligands 5. Oxidation and Reduction
  • 44. 1. Ligand Coordination and Dissociation Basis Easy coordination of substrate to the metal center-activation Facile elimination of product from the metal coordination sphere- Desorption ? Requirement Co-ordinative unsaturation- active centre Highly labile metal complex- activity Substitution- addition-dissociation-migration Examples E.g., Wilkinson’s catalyst Many square-planar complexes with 16e EC are highly active. Ph3P Cl ML4 complexes of Pd(II), Pt(II) and Rh(I) Rh are commonly used as catalysts. Ph3P PPh3
  • 45. 2. Oxidative Addition & Reductive Elimination Oxidative Addition Addition of a molecule AX to a complex Steps Dissociation of the A—X bond Coordination of the two fragments to the metal center A L L L M L + AX L M X L L L Reductive Elimination Reverse of oxidative addition: Steps Formation of a A—X bond Dissociation of the AX molecule from the coordination sphere
  • 47. Examples of reductive elimination
  • 48. 3. Insertion and Elimination Insertion : Migration of alkyl (R) or hydride (H) ligands from the metal center to an unsaturated ligand R L H O CH2 L + M C O M C R M M CH2CH3 CH2 Elimination: Migration of alkyl (R) or hydride (H) ligands from a ligand to the metal center e.g., β-hydride elimination H CH2 H H -C2H4 CH2 M CH2 CH3 M CH2 M M Sol CH2 +Sol
  • 49. 3. Insertion reactions : Migratory insertion - Examples H H M M Insertion of olefin into M-H bond R R M M Insertion of olefin into M-R bond O R M Insertion of CO into M-R bond CO M R Migratory insertion of R in M-CO O H M Insertion of CO into M-H bond M H CO
  • 50. Insertion reactions are ‘cis’ in character M H M H O R CO M R M
  • 51. L H L Insertion Rh Rh ß-elimination L L L = PPr3i M + M H n H n Polymer chain termination by ß-elimination
  • 52. 4. Nucleophilic Attack on Coordinated Ligands A (+)ve charge on a metal-ligand complex tends to activate the coordinated C atom toward attack by a nucleophile. H H 2+ + OH2 H H L C L L Pd L Pd C C OH + H+ L C L H R H R
  • 53. Nucleophilic attack on a coordinated ligand Upon coordination to a metal center, the electronic environment of the ligand undergoes a change. The ligand may become susceptible to electrophilic or nucleophilic attack. OH Pd 2+ + H2O [ Pd ]+ + H+ R O R 4+ + Ti 4+ O + O Ti O H H O - Fe CO + HO- Fe OH The extent of the reactivity of the ligand is reflected in the rate constants
  • 54. 5. Oxidation and Reduction During a catalytic cycle, metal atoms frequently alternate between two oxidation states: Cu2+/Cu+ Co3+/Co2+ Mn3+/Mn2+ Pd2+/Pd Catalytic Oxidation: generating alcohols and carboxylic acids The metal atom 1) initiates the formation of the radical R• 2) contributes to the formation of R-O-O• radical R H + Co(III) R + H + Co(II) R + O2 R H R O O R O O H + R R O O H + Co(II) R O + Co(III)OH R O O H + Co(III) R O O + H + Co(II) AND
  • 55. The Catalytic Cycle –Elementary steps Example: A metal complex catalyzed hydrogenation of an alkene Alkene + H2 → Alkane MLn+1 ⇋ MLn + L MLn+ + H2 ⇋ H2MLn H2MLn + alkene ⇋ H2MLn(alkene) H2MLn(alkene) ⇋ HMLn(alkyl) HMLn(alkyl) → MLn + alkane
  • 56.
  • 57. Kinetic studies Reaction rates Dependent on the concentration of reactants and the products in some cases Useful in understanding the mechanism of the reaction Empirically derived rate expressions Ligand dissociation Leads to generation of catalytic active intermediate. Addition of ligand in such a catalytic system, the rate of the reaction decreases. Examples CO dissociation in Co-catalyzed hydroformylation Phosphine dissociation in RhCl(PPh3) catalyzed hydrogenation Cl- dissociation in the Wacker process
  • 58. Michaelis-Menten Kinetics (Enzyme catalysed reactions - Saturation kinetics Rate = k.K[substrate][catalyst]/1 + K[substrate] A complex is formed between the substrate and the catalyst by a rapid equilibrium reaction. K -The equilibrium constant of this reaction k- rate constant for rate-determining step Increasing the substrate concentration will increase the rate initially, followed by more or less constant rate At high substrate concentration, when K[substrate] ~ 1 + K[substrate] At constant catalyst concentration, plot of (1/rate) vs. (1/(substrate) will give a straight line.
  • 59. Homogeneous Catalysis- Kinetics & Mechanism a. Kinetic studies and mechanistic insight i) Macroscopic rate law ii) Isotope labelling and its effect on the rate or stoichiometry iii) Rate determining step iv) Variation of ligand structure and its influence on ‘k’ b. Spectroscopic investigations ‘in-situ’ IR, NMR, ESR c. Studies on model compounds d. Theoretical calculations
  • 60. Limitations: - Kinetic studies are informative about the slowest step only, not other steps. - Spectroscopic investigations of a complex requires a minimum concentration. - It is possible that the catalytically active intermediates never attain such concentrations and therefore, not observed. -The species that are seen by spectroscopy may not be involved in the catalytic cycle! However, a combination of kinetic and spectroscopic methods can resolve such uncertainties to a large extent.
  • 61. Reference Books 1. Homogeneous Catalysis: The Applications and Chemistry of Catalysis by soluble Transition Metal Complexes, G.W. Parshall and S.D. Ittel, Wiley, New York, 1992. 2. Applied Homogeneous Catalysis with Organometallic Compounds, Vols 1 & 2, edited by B. Cornils and W.A. Herrmann, VCH, Weinheim,New York, 1996. 3. Homogeneous Catalysis: Mechanisms and Industrial Applications, S. Bhaduri and D. Mukesh, Wiley, New York, 2000. 4. Homogeneous catalysis: Understanding the Art, Piet W.N.M. van Leeuwen, Kluwer Academic Publishers, 2003. 5. Catalysis-An integrated approach- R.A.van Santen, Piet W.N.M. van Leeuwen, J.A.Moulijn &B.A.Averill