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Seca seminar 2013 clean marine - nils høy-pettersen

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  • 1. Clean Marine ASPresentingExhaust Gas Cleaning SystematShortsea shipping seminar 20th June 201321 June 2013 1
  • 2. Clean Marine AS• Company created in 2006 - one of two founders of EGCS Association• Invested more than USD 20 mill in EGCS development• Pioneering and patented multi stream and hybrid system• 20+ employees with deep maritime and process expertise• HQ in Oslo, Norway• The major shareholders are well-reputed maritime investors:– Klaveness Invest AS (Klaveness Marine)– Nanga Partnership L.P. (advised by Smedvig Capital)– AS Atlantis Vest (Rieber)21 June 2013 2
  • 3. With proven technology and the recent contract withSamsung / AET we are well positioned for sales growth• Contracts:– MV Balder: EGCS installed 2012/2013 and is now fully certified– Samsung / AET – 2 x 120k dwt. shuttle tankers to be delivered Q4 2014 + Q1 2015• Main focus – bulk, tankers, Ro-Ro, PCTC, containers• A growing agency network in Europe and Asia will facilitate sales & after service21 June 201310 exhaustsources (2xME,5xAE, 3xBoiler )served by oneEGCS!Agent established / under discussion
  • 4. Only 19 months left for ship owners to complywith the IMO Annex VI Sulfur requirements3,5 %0,5 %0,1 %1,0 %2015 2020 2025ECAGLOBAL• Local requirements willprobably be aligned withECA• Legislation for EU Portsand California presentlyrequire 0,1% sulfurcontent4,5 %TodaySulfur in fuel2015 2020 2025(*)Pending fuelsituation in 2018(*)8,000 vessels affected?60,000 vessels affected?
  • 5. The business case for installing an EGCSOptions for compliance with regulations:1. Switch to distillate (MGO) – pay the extra fuel bill2. Install EGCS – continue operation on HFO3. Switch to other fuel types (LNG or LPG) – limited supplyOptimal choice depend on:1. How much the vessel will be trading in ECA2. The power (MW) and fuel consumption of the vessel3. Assumed price difference between MGO and HFO21 June 2013 5Example:10MW vessel trading in ECA and USD 300 fuel spread gives fuel cost = USD 3,4 mill./yearEGCS price: USD 2,6 mill + Installation cost USD 0,8 mill = USD 3,4 mill.ECA%Payback(years)20% 40% 60% 80% 100%12345678910Price diff. < 300Price diff > 300
  • 6. Scrubber technologies21 June 2013 6
  • 7. EGCS – technologies21 June 2013 7
  • 8. EGCS vendors21 June 2013 8SIT1st2ndNew?
  • 9. Various products and applications21 June 2013 9
  • 10. Clean Marine EGCSMain Engine21 June 2013BoilerAux. EngineGasrecircFansP0P1AVCTrue multi stream• Zero back pressure• No blockage riskHigh trapping efficiency• SOx• PMHybrid – open / closed loop• Seamless operation• High pH in washwaterEasy to operate and monitor• Excellent noise abatement• Self cleaning• Installation friendly
  • 11. Rules, Certification, Limits• Rules and regulations: IMO Guideline, ClassGuidelines, Regional/Local regulations (EU directive,VGP US)• Certification: Scheme A or Scheme B (monitoring)• Monitoring:– SO2/CO2 (97-98 % reduction required)– pH (6,5 at 4m from outlet, 6 at outlet suggested by VGP)– Turbidity (Diff In/Out 25 FNU)– PAHphenantrene equiv. (Pending amount of water per MW)21 June 2013 11
  • 12. Process diagram21 June 2013 12
  • 13. Certification21 June 2013 13Concept studyFabrication andInstallationPlanningLay outplansPlans forapprovalHearingPlan approval - classadopted EGCS rulesSite inpsctionCommissioningand CertificationScheme B• OMM• ETM-B• SECPStatementApprovedplansInstallationinspectionreportComplianceverification• MED-B• MED-FHand over IAPP SurveyIAPPEndorsment
  • 14. IAPP CERTIFICATE21 June 2013 14
  • 15. Delivery and comissioning timeline21 June 201315Tasks/phases Deliveries WeeksConcept study Lay out - conceptualEquipment specification - preliminaryInstallation requirements - generalBudget4Contract 1 Letter of Intent 1Detailed study Lay out verification - ship inspectionInstallation specificationEquipment specification - BOMand P&IDYard quotesEquipment quotes4-6Contract 2 Purchase and installation 1Preplanning Equipment ordering and logisticsPlan drafting and approvalInstallation scope - prefabrication12 - 14Installation Equipment ready installed and approvedFinal documentation4 - 6Commissioning Successful tests during voyage 1SUMTIME 27 - 33
  • 16. Principal lay out21 June 2013 16
  • 17. Sizing of EGCS21 June 2013 17Amount Exhaust 1000kg 300 260 240 220 200 180 160 140 120 100 90 80 70 60 50 40 30 20Ø Inner tube 2,3 2,1 2,0 1,9 1,8 1,7 1,6 1,5 1,4 1,3 1,2 1,2 1,1 1,1 1,0 1,0 0,9 0,9Ø Outer tube 3,8 3,5 3,4 3,3 3,1 3,0 2,9 2,7 2,6 2,5 2,4 2,3 2,3 2,2 2,1 2,1 2,0 1,9H1 (Double pipe) 4,1 3,9 3,7 3,6 3,5 3,3 3,2 3,0 2,9 2,8 2,7 2,6 2,6 2,5 2,4 2,3 2,3 2,2H2 (Inlet section) 4,1 3,9 3,7 3,6 3,5 3,3 3,2 3,0 2,9 2,8 2,7 2,6 2,6 2,5 2,4 2,3 2,3 2,2H3 (Branch pipe section) 2,2 2,0 2,0 1,9 1,8 1,7 1,6 1,6 1,5 1,4 1,4 1,3 1,3 1,2 1,2 1,2 1,1 1,1H4 (AVC) 11,4 10,2 9,6 9,0 8,4 7,8 7,2 6,6 6,0 5,4 5,1 4,8 4,5 4,2 3,9 3,6 3,3 3,0H5 (Water trap) 1,8 1,6 1,5 1,4 1,3 1,2 1,1 1,0 0,9 0,7 0,7 0,6 0,6 0,5 0,5 0,4 0,4 0,3H6 (Exhaust outlet pipe) 1,2 1,0 1,0 0,9 0,9 0,8 0,8 0,7 0,7 0,6 0,6 0,6 0,6 0,5 0,5 0,5 0,5 0,4Total height H 24,9 22,6 21,5 20,4 19,3 18,2 17,1 15,9 14,8 13,7 13,1 12,6 12,0 11,5 10,9 10,4 9,8 9,2Width W 12,3 11,2 10,7 10,1 9,6 9,0 8,5 8,0 7,4 6,9 6,6 6,3 6,1 5,8 5,5 5,3 5,0 4,7Depth D 7,3 6,6 6,2 5,9 5,5 5,1 4,8 4,4 4,1 3,7 3,5 3,3 3,2 3,0 2,8 2,6 2,4 2,3Mass mt 33,2 30,0 28,4 26,8 25,2 23,6 22,0 20,4 18,8 17,2 16,4 15,6 14,8 14,0 13,2 12,4 11,6 10,8Main water pump 1200 1040 960 880 800 720 640 560 480 400 360 320 280 240 200 160 120 80Preinjection pump 60 52 48 44 40 36 32 28 24 20 18 16 14 12 10 8 6 4Machinery inoperationLoad%LoadkWExhaust productionkg/h1xME MAN 100 5640 477502x AE Himsen 75 2 x 750 118362xThermal heater 100 2 x 2000 7000Sum 66586
  • 18. Installation May/June 2012 (10MW)21 June 2013 18
  • 19. Removal old funnel, cleaning out upper engine room casing, erection of AVC,installation of AVC, installation of fans21 June 2013 19
  • 20. Installation of new funnel top21 June 2013 20
  • 21. Thank you!21 June 2013 21