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Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 11
Carbonation & ChlorideCarbonation & Chloride
Penetration ofConcretePenetration ofConcrete
StructuresStructures
Dr TommyooDr Tommyoo
CityUniversityofHongKongCityUniversityofHongKong
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 22
Durable concrete must have the abilitytoDurable concrete must have the abilityto
withstand the potentially deteriorativewithstand the potentially deteriorative
conditionsto which it can reasonablybeconditionsto which it can reasonablybe
e pected to be e posede pected to be e posed
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 33
Definition ofConcrete DurabilityDefinition ofConcrete Durability
¢¢ Resistance to physical and chemicalResistance to physical and chemical
deterioration ofconcrete resultingfromdeterioration ofconcrete resultingfrom
¢¢ Interaction with environmentInteraction with environment -- e ternale ternal
¢¢ Interaction between constituentsInteraction between constituents-- internalinternal
¢¢ Protection ofembedded steel fromProtection ofembedded steel from
corrosion processescorrosion processes
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 44
DurabilityDurability
Concrete DeteriorationConcrete Deterioration
PhysicalPhysical
DeteriorationDeterioration
ChemicalChemical
DeteriorationDeterioration
ReinforcementReinforcement
CorrosionCorrosion
CarbonationCarbonation ChloridesChlorides
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 55
MechanismofCarbonationMechanismofCarbonation
Ca(0H)Ca(0H)22 + C0+ C022 ‚‚ CaC0CaC033 + H+ H2200
involvesa physiochemical reactioninvolvesa physiochemical reaction
between atmosphericcarbon dio ide andbetween atmosphericcarbon dio ide and
the calciumhydro ide generated inthe calciumhydro ide generated in
cement hydration The precipitation ofcement hydration The precipitation of
calciumcarbonate asshown in thecalciumcarbonate asshown in the
followingequation reducesthe pH level offollowingequation reducesthe pH level of
concreteconcrete
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 66
MechanismofCarbonationMechanismofCarbonation
¢¢ Step1Step1 HH220+C00+C022 =HC0=HC033
--
+ H+ H++
HC0HC033
--
=C0=C033
22--
+ H+ H++
¢¢ Step2Step2 Ca(0H)Ca(0H)22 + 2H+ 2H++
+ C0+ C033
22--
=CaC0=CaC033 +2H+2H2200
¢¢ Thisneutralisation reaction penetratesThisneutralisation reaction penetrates
graduallygraduallyintointo the concrete surfacethe concrete surface
¢¢ PenetrationPenetration RateRate =k time=k time1l21l2
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Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 77
‹‹Change in PhChange in Ph
The atmosphericcarbon dio ide diffusesThe atmosphericcarbon dio ide diffuses
into the hardened concrete through poresinto the hardened concrete through pores
and when carbonation reaction takesplace,and when carbonation reaction takesplace,
the alkalinityofthe concrete reducesfromthe alkalinityofthe concrete reducesfrom
1 to below91 to below9
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 88
FactorsaffectingcarbonationFactorsaffectingcarbonation
¢¢ HumidityHumidity- ideally5ideally5-7%7%
¢¢ lower, not enough waterlower, not enough water
¢¢ higher water inhibitsC0higher water inhibitsC022 diffusiondiffusion
¢¢ TemperatureTemperature - worse in hotworse in hot
environmentsenvironments
¢¢ Concentration ofC0Concentration ofC022 gasin atmospheregasin atmosphere
¢¢ Normally 3% but increasingannuallyNormally 3% but increasingannually
¢¢ Higher in cities, due to motor vehiclesandHigher in cities, due to motor vehiclesand
fossil fuel burningfossil fuel burning
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 99
TestingMethodTestingMethod
The measurement ofcarbonation depth using
the phenolphthalein solution wascarried out by
sprayingthe indicator on the split surface ofthe
concrete cylinder The solution became a pink
colorin the carbonated concrete and can be
differentiated from the uncarbonated concrete,
giving a distinct boundary marking the
carbonation front Acarbonation depth upto an
accuracyof 5mm can be identified with the
naked eye
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1010
Samples sprayed with phenolphthalein solution
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1111
‹‹MechanismMechanism-- phenolphthalein solution methodphenolphthalein solution method
TheThe colourless acidlbase indicatorcolourless acidlbase indicator
(phenolphthalein solution) monitoringthe(phenolphthalein solution) monitoringthe
carbonation depth is by capturing thecarbonation depth is by capturing the
depth at which the pH isabout 9depth at which the pH isabout 9
It indicatesthe boundary at which theIt indicatesthe boundary at which the
carbonated front meets with thecarbonated front meets with the
uncarbonateduncarbonated concrete, where concrete isconcrete, where concrete is
alkalinealkaline
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1212
‹‹oimitationoimitation
TThere e istsa partiallycarbonated zonehere e istsa partiallycarbonated zone
where the pHwhere the pH value isnot easilydetectedvalue isnot easilydetected
usingphenolphthaleinusingphenolphthalein indicator Pastindicator Past
evidence hasshown that carbon dio ideevidence hasshown that carbon dio ide
could react at the depthsgreater thancould react at the depthsgreater than
those indicated bythose indicated by phenolphthaleinphenolphthalein
indicatorindicator
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Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1313
FTIRFTIR–– Innovative ApproachInnovative Approach
FTFT-IRspectroscopyisa powerful tool forIRspectroscopyisa powerful tool for
determiningthe structure ofthe functionaldeterminingthe structure ofthe functional
groupsthat build upthe moleculesWhengroupsthat build upthe moleculesWhen
the IRthe IR-light passesthrough the sample,light passesthrough the sample,
each functional group resonates in itseach functional group resonates in its
characteristic absorption frequencies incharacteristic absorption frequencies in
the infrared region ofthe electromagneticthe infrared region ofthe electromagnetic
spectrumspectrum
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1414
quipmentquipment FTFT--IRIR
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1515
4000.0 3000 2000 1500 1000 400.0
30.0
40
50
60
70
80
90
100
110
120
131.4
cm-1
%T
ConcreteConcrete
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1616
CCarbonationarbonation - transformation of thetransformation of the
C=O bonds of COC O bonds of CO22 to the formation ofto the formation of
CC–O bonds in the CaCOO bonds in the CaCO33..
TThe three Che three C–O bonds in the inorganicO bonds in the inorganic
carbonate of the CaCOcarbonate of the CaCO33 are arranged inare arranged in
aa trigonaltrigonal planar pattern.planar pattern.
TThe characteristic peak of the Che characteristic peak of the C–OO
functional group in the wave numberfunctional group in the wave number
range of 1410range of 1410–1510 cm1510 cm��11
waswas used toused to
identify carbonation in a complexidentify carbonation in a complex
concrete composite.concrete composite.
C +
02-
Ca2+
CarbonationCarbonation
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1717
4000.0 3000 2000 1500 1000 400.0
30.0
40
50
60
70
80
90
100
110
120
131.4
cm-1
%T
Peak1 15Peak1 15
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1818
¢¢ produces a scientproduces a scientifific measurement ofic measurement of
carbonation depthcarbonation depth
¢¢ providing a convenient tool for crossproviding a convenient tool for cross-
e aminatione amination
¢¢ overcomingthe deficiencyofresultsfromovercomingthe deficiencyofresultsfrom
conventional analytical methodsconventional analytical methods
¢¢ cannot give a continuousline representingcannot give a continuousline representing
the carbonation frontthe carbonation front
IRspectrumanalysisIRspectrum analysis
3
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Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1919
Test programTest program
¢¢ TTo studythe effectsofinitial curingon theo studythe effectsofinitial curingon the
depth ofcarbonationdepth ofcarbonation
¢¢ ThreeThree mimi A, Kand C withA, Kand C with wlcwlcratiosof 38,ratiosof 38,
6and 56and 5
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2020
For each gradeFor each grade::
¢¢ 8numbersof1 mmcubes8numbersof1 mmcubesandand
¢¢ 8unitsof18unitsof1 <<xx2 mmhigh cylinders2 mmhigh cylinders
¢¢ stored in water at 27stored in water at 27773333CC
¢¢ aafter 28 days, the cylinderswere coated with epo yfter 28 days, the cylinderswere coated with epo y
resin to ensure that the carbon dio ide could onlydiffuseresin to ensure that the carbon dio ide could onlydiffuse
into the concrete fromtwo endsofthe sampleinto the concrete fromtwo endsofthe sample
¢¢ TThe specimenswere transferred to an enclosed chamberhe specimenswere transferred to an enclosed chamber
to accelerate the carbonation processThe concentrationto accelerate the carbonation processThe concentration
ofcarbon dio ide in the chamber waskept at 2% andofcarbon dio ide in the chamber waskept at 2% and
wasmonitored weeklywith a portable infrared carbonwasmonitored weeklywith a portable infrared carbon
dio ide analyzerdio ide analyzer
Test methodTest method
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2121
Powder samples were taken from thePowder samples were taken from the
cylinder at depthsof , 1 5, 3 , 5, 6 ,cylinder at depthsof , 1 5, 3 , 5, 6 ,
8 , 1 , 12 , 1 , 17 , 2 , and 38 , 1 , 12 , 1 , 17 , 2 , and 3
mm measured from the surface The IRmm measured from the surface The IR
spectrum ofeach powder sample wasspectrum ofeach powder sample was
mi ed withmi ed with KKrKKr in the proportion of1 : 1in the proportion of1 : 1
to facilitate quantitative measurement ofto facilitate quantitative measurement of
carbonation depthcarbonation depth
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2222
Carbonation depth determined usingFT IR
(air cured concrete, wlc 5)
30daycarbonation age
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2323
Carbonation depth determined usingFT IR
(air cured concrete, wlc 5)
60daycarbonation age
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2424
Carbonation depth determined usingFT IR
(air cured concrete, wlc 5)
90daycarbonation age
4
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l i Annua Concrete Sem nar 2005Annual Concrete Seminar 2005 3030
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2525
Carbonation depth determined usingFT IR
(water cured concrete, wlc 5)
30daycarbonation age
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2626
Carbonation depth determined usingFT IR
(water cured concrete, wlc 5)
60daycarbonation age
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2727
Carbonation depth determined usingFT IR
(water cured concrete, wlc 5)
90daycarbonation age
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2828
CComparisonomparison PhenolphthaleinlFTIRPhenolphthaleinlFTIR((waterwater))
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2929
CComparisonomparison PhenolphthaleinlFTIRPhenolphthaleinlFTIR((airair))
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Carbonation depth increased with timeCarbonation depth increased with time
[[phenolphthalein solutionphenolphthalein solution]]
5
Annua Concrete Sem nar 2005Annual Concrete Seminar 2005 3131 l i
, , . .
– .
, , . .
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, , . . – .
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Carbonation depth increased with timeCarbonation depth increased with time
[[FTFT--IRSpectrumIRSpectrum]]
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3232
Comparison ofcarbonation rate constant KComparison ofcarbonation rate constant K
[1] Roy SK Poh KB Northwood DO Durability of concrete accelerated carbonation and weathering studies Building and Environment
1999;34:597 606
[2] Roy SK Northwood DO Poh KB E!ect of plastering on the carbonation of a 19 year old reinforced concrete building Construction and
Building Materials 1996;10(4):267 72
[3] Balayssac JP Detriche ChH Grandet J E!ect of curing upon carbonation of concrete Construction and Building Materials 1995;9(2):91 5
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3333
Differences(9 daysDifferences(9 daysCarbonation depthCarbonation depth))
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3434
Schematicmodel ofcarbonation front usingSchematicmodel ofcarbonation front using
phenolphthalein indicator and IRspectrumanalysisphenolphthalein indicator and IRspectrumanalysis
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3535
Carbonation depth by way of an IR
spectroscopic test can be determined by
observing the occurrence of C 0
characteristic peaks relative to the
background noise at wave number 1 15 IR
spectrometry gives more consistent results
with lower variationsin measurement than a
phenolphthalein solution The carbonation
rate constant found byIRspectrum analysis
was23 9% higher than that obtained using
the phenolphthalein indicator
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3636
¢ 0ur findingssuggested that FT IR
spectrum analysis provides a
useful tool for providing early
warnings of carbonation in
structural surveys
¢ Compared with carbonation test
using Phenolphthalein indicator,
using FT IR analysis is more
accurate
6
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Annua Concrete Sem nar 2005Annual Concrete Seminar 2005 4141
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Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3737
Concrete & Steel Corrosion
Carbonation
Others than sea water
e. g. de-icing salts
ChloridesChlorides
Sea water
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3838
Factorsaffectingchloride attackFactorsaffectingchloride attack
¢¢ Concentration ofchloridesConcentration ofchlorides- corrosion willcorrosion will
not occur belowa threshold levelnot occur belowa threshold level
(somewhere between 1 and %)(somewhere between 1 and %)
¢¢ Humidity, alternate wettingand dryingHumidity, alternate wettingand drying
¢¢ TemperatureTemperature - worse in hot climatesworse in hot climates
¢¢ Concrete permeabilityand chlorideConcrete permeabilityand chloride
bindingcapacity, cement content andbindingcapacity, cement content and
typetype
¢¢ PFAandPFAand SFSFwill helpresist chloridewill helpresist chloride
ingressingress
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3939
TestsofChloride ionsdiffusionTestsofChloride ionsdiffusion
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4040
Type ofCementType ofCement PastePaste
CoeffCoeffofchloridediffusion(cmofchloridediffusion(cm22
ss-11
x10x10-99
))
3030
6060
00
3030 5050 7070
Strength (Strength (MMPPaa))
OPC
PFA 30%
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Mechanism ofchlorideMechanism ofchloride--inducedcorrosioninducedcorrosion
¢¢ Anode ReactionAnode Reaction
FeFe – 22ee ‚‚ FeFe2+2+
¢¢ Cathode ReactionCathode Reaction
2H2H220 + 00 + 022 ++ ee ‚‚ 0H0H-
H2O H2OO2 O2
Cl-
Cl-
OH- OH-
Cathode Cathode
Anode
e- e-
Fe2+
rust rust
Cl-
Cl-
Cl-
Cl-
Cl-
Cl-
Cl-
FeFe2+2+ + 2Cl+ 2Cl- ‚‚ FeClFeCl22
FeClFeCl22 + 2H+ 2H2200 ‚‚ Fe(0H)Fe(0H)22 + 2HCl+ 2HCl
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4242
SourcesofChloridesSourcesofChlorides
¢¢ Contact with sea waterContact with sea water
¢¢ FromdeFromde-icingsaltsicingsalts
¢¢ Frombeach or sea dredged aggregatesFrombeach or sea dredged aggregates
¢¢ Fromaccelerators(chlorideFromaccelerators(chloride-basedbased
admi turesnowprohibited)admi turesnowprohibited)
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Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4343
Factorsaffectingchloride attackFactorsaffectingchloride attack
¢¢ Concentration ofchloridesConcentration ofchlorides- corrosion willcorrosion will
not occur belowa threshold levelnot occur belowa threshold level
(somewhere between 1 and %)(somewhere between 1 and %)
¢¢ Humidity, alternate wettingand dryingHumidity, alternate wettingand drying
¢¢ TemperatureTemperature - worse in hot climatesworse in hot climates
¢¢ Concrete permeabilityand chlorideConcrete permeabilityand chloride
bindingcapacity, cement content andbindingcapacity, cement content and
typetype
¢¢ PFAandPFAand SFSFwill helpresist chloride ingresswill helpresist chloride ingress
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4444
Relation between permeabilityandwater/cementratioforcementpastes
Ref: Neville A M, PropertiesofConcrete (3rd ed ), 1981
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4545
Relation between permeabilityandcapillaryporosityofcementpaste
Ref: Neville A M, PropertiesofConcrete (3rd ed ), 1981
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4646
Test programTest program
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4747
¢¢ The specimensafter 28dayswere cut into twoThe specimensafter 28dayswere cut into two
partsparts
¢¢ The vertical surface ofconcrete cylinder wasThe vertical surface ofconcrete cylinder was
sealed by epo y to avoid the diffusion ofsealed by epo y to avoid the diffusion of
chloride ion through thissurfacechloride ion through thissurface
¢¢ Test cylinderswere soaked in the salt solutionTest cylinderswere soaked in the salt solution
for one month and two monthsfor one month and two months
¢¢ At each month, specimenswere taken out fromAt each month, specimenswere taken out from
the salt solution and dried for 2 hoursat roomthe salt solution and dried for 2 hoursat room
temperature and humidity The surface ofthetemperature and humidity The surface ofthe
specimenswere cleaned bycloth to remove thespecimenswere cleaned bycloth to remove the
salt crystalsalt crystal
¢¢ PotentiometricPotentiometricTitration Test andTitration Test and AgN0AgN033 SolutionSolution
SprayTest were taken to determine the chlorideSprayTest were taken to determine the chloride
content at different depth and the ma imumcontent at different depth and the ma imum
depth ofpenetrationdepth ofpenetration
6 dayspondingtest
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4848
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Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4949
Surface Chloride levelSurface Chloride level
(Ky(KyPotentiometricPotentiometricTitration test)Titration test)
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5050
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5151
KyAgN03 Solution SprayTest
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5252
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5353
Depth ofChloride Penetration ofM1, M2 and M3 under Air Curingafter 2 Months
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5454
Depth ofChloride Penetration ofM , M5and M6under Air Curingafter 2 Months
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Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5555
Depth ofChloride Penetration ofM2 under Air Curing
and Water Curingafter 2 Months
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5656
Comparison ofDepth ofChloride Penetration Ketween M1 and M
under Air Curingafter 1 Months
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5757
Depth ofChloride Penetration ofM3 under Air Curing
after 1 and 2 MonthsImmersion
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5858
Chloride ingressprofiles
(byPotentiometricTitration Test)
The 2 month chloride ingressprofiles
are shown byfollowingfigures The
limit ofchloride content ofconcrete is
1% bymassofcement Ahorizontal
red line isdrawn in each figure to indicate
the depth ofpenetration at 1% limit
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Chloride ingressprofiles
(byPotentiometricTitration Test)
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6060
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Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6161 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6262
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6363 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6464
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6565 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6666
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Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6767 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6868
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6969
4000.0 3000 2000 1500 1000 400.0
30.0
40
50
60
70
80
90
100
110
120
131.4
cm-1
%T
FTIRFTIR–– Chloride penetration �Chloride penetration �
Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 7070
Thank�ou�Thank�ou�
12

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Carbonation chloride penetration_of_concrete_structures

  • 1. l i l i l i l i l i l i Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 11 Carbonation & ChlorideCarbonation & Chloride Penetration ofConcretePenetration ofConcrete StructuresStructures Dr TommyooDr Tommyoo CityUniversityofHongKongCityUniversityofHongKong Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 22 Durable concrete must have the abilitytoDurable concrete must have the abilityto withstand the potentially deteriorativewithstand the potentially deteriorative conditionsto which it can reasonablybeconditionsto which it can reasonablybe e pected to be e posede pected to be e posed Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 33 Definition ofConcrete DurabilityDefinition ofConcrete Durability ¢¢ Resistance to physical and chemicalResistance to physical and chemical deterioration ofconcrete resultingfromdeterioration ofconcrete resultingfrom ¢¢ Interaction with environmentInteraction with environment -- e ternale ternal ¢¢ Interaction between constituentsInteraction between constituents-- internalinternal ¢¢ Protection ofembedded steel fromProtection ofembedded steel from corrosion processescorrosion processes Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 44 DurabilityDurability Concrete DeteriorationConcrete Deterioration PhysicalPhysical DeteriorationDeterioration ChemicalChemical DeteriorationDeterioration ReinforcementReinforcement CorrosionCorrosion CarbonationCarbonation ChloridesChlorides Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 55 MechanismofCarbonationMechanismofCarbonation Ca(0H)Ca(0H)22 + C0+ C022 ‚‚ CaC0CaC033 + H+ H2200 involvesa physiochemical reactioninvolvesa physiochemical reaction between atmosphericcarbon dio ide andbetween atmosphericcarbon dio ide and the calciumhydro ide generated inthe calciumhydro ide generated in cement hydration The precipitation ofcement hydration The precipitation of calciumcarbonate asshown in thecalciumcarbonate asshown in the followingequation reducesthe pH level offollowingequation reducesthe pH level of concreteconcrete Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 66 MechanismofCarbonationMechanismofCarbonation ¢¢ Step1Step1 HH220+C00+C022 =HC0=HC033 -- + H+ H++ HC0HC033 -- =C0=C033 22-- + H+ H++ ¢¢ Step2Step2 Ca(0H)Ca(0H)22 + 2H+ 2H++ + C0+ C033 22-- =CaC0=CaC033 +2H+2H2200 ¢¢ Thisneutralisation reaction penetratesThisneutralisation reaction penetrates graduallygraduallyintointo the concrete surfacethe concrete surface ¢¢ PenetrationPenetration RateRate =k time=k time1l21l2 1
  • 2. l i l i - - - l i l i l i l i Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 77 ‹‹Change in PhChange in Ph The atmosphericcarbon dio ide diffusesThe atmosphericcarbon dio ide diffuses into the hardened concrete through poresinto the hardened concrete through pores and when carbonation reaction takesplace,and when carbonation reaction takesplace, the alkalinityofthe concrete reducesfromthe alkalinityofthe concrete reducesfrom 1 to below91 to below9 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 88 FactorsaffectingcarbonationFactorsaffectingcarbonation ¢¢ HumidityHumidity- ideally5ideally5-7%7% ¢¢ lower, not enough waterlower, not enough water ¢¢ higher water inhibitsC0higher water inhibitsC022 diffusiondiffusion ¢¢ TemperatureTemperature - worse in hotworse in hot environmentsenvironments ¢¢ Concentration ofC0Concentration ofC022 gasin atmospheregasin atmosphere ¢¢ Normally 3% but increasingannuallyNormally 3% but increasingannually ¢¢ Higher in cities, due to motor vehiclesandHigher in cities, due to motor vehiclesand fossil fuel burningfossil fuel burning Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 99 TestingMethodTestingMethod The measurement ofcarbonation depth using the phenolphthalein solution wascarried out by sprayingthe indicator on the split surface ofthe concrete cylinder The solution became a pink colorin the carbonated concrete and can be differentiated from the uncarbonated concrete, giving a distinct boundary marking the carbonation front Acarbonation depth upto an accuracyof 5mm can be identified with the naked eye Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1010 Samples sprayed with phenolphthalein solution Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1111 ‹‹MechanismMechanism-- phenolphthalein solution methodphenolphthalein solution method TheThe colourless acidlbase indicatorcolourless acidlbase indicator (phenolphthalein solution) monitoringthe(phenolphthalein solution) monitoringthe carbonation depth is by capturing thecarbonation depth is by capturing the depth at which the pH isabout 9depth at which the pH isabout 9 It indicatesthe boundary at which theIt indicatesthe boundary at which the carbonated front meets with thecarbonated front meets with the uncarbonateduncarbonated concrete, where concrete isconcrete, where concrete is alkalinealkaline Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1212 ‹‹oimitationoimitation TThere e istsa partiallycarbonated zonehere e istsa partiallycarbonated zone where the pHwhere the pH value isnot easilydetectedvalue isnot easilydetected usingphenolphthaleinusingphenolphthalein indicator Pastindicator Past evidence hasshown that carbon dio ideevidence hasshown that carbon dio ide could react at the depthsgreater thancould react at the depthsgreater than those indicated bythose indicated by phenolphthaleinphenolphthalein indicatorindicator 2
  • 3. l i - - l i l i l i - = – – – – l i l i - Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1313 FTIRFTIR–– Innovative ApproachInnovative Approach FTFT-IRspectroscopyisa powerful tool forIRspectroscopyisa powerful tool for determiningthe structure ofthe functionaldeterminingthe structure ofthe functional groupsthat build upthe moleculesWhengroupsthat build upthe moleculesWhen the IRthe IR-light passesthrough the sample,light passesthrough the sample, each functional group resonates in itseach functional group resonates in its characteristic absorption frequencies incharacteristic absorption frequencies in the infrared region ofthe electromagneticthe infrared region ofthe electromagnetic spectrumspectrum Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1414 quipmentquipment FTFT--IRIR Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1515 4000.0 3000 2000 1500 1000 400.0 30.0 40 50 60 70 80 90 100 110 120 131.4 cm-1 %T ConcreteConcrete Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1616 CCarbonationarbonation - transformation of thetransformation of the C=O bonds of COC O bonds of CO22 to the formation ofto the formation of CC–O bonds in the CaCOO bonds in the CaCO33.. TThe three Che three C–O bonds in the inorganicO bonds in the inorganic carbonate of the CaCOcarbonate of the CaCO33 are arranged inare arranged in aa trigonaltrigonal planar pattern.planar pattern. TThe characteristic peak of the Che characteristic peak of the C–OO functional group in the wave numberfunctional group in the wave number range of 1410range of 1410–1510 cm1510 cm��11 waswas used toused to identify carbonation in a complexidentify carbonation in a complex concrete composite.concrete composite. C + 02- Ca2+ CarbonationCarbonation Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1717 4000.0 3000 2000 1500 1000 400.0 30.0 40 50 60 70 80 90 100 110 120 131.4 cm-1 %T Peak1 15Peak1 15 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1818 ¢¢ produces a scientproduces a scientifific measurement ofic measurement of carbonation depthcarbonation depth ¢¢ providing a convenient tool for crossproviding a convenient tool for cross- e aminatione amination ¢¢ overcomingthe deficiencyofresultsfromovercomingthe deficiencyofresultsfrom conventional analytical methodsconventional analytical methods ¢¢ cannot give a continuousline representingcannot give a continuousline representing the carbonation frontthe carbonation front IRspectrumanalysisIRspectrum analysis 3
  • 4. l i l i l i l i - = - l i - = - l i - = - Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 1919 Test programTest program ¢¢ TTo studythe effectsofinitial curingon theo studythe effectsofinitial curingon the depth ofcarbonationdepth ofcarbonation ¢¢ ThreeThree mimi A, Kand C withA, Kand C with wlcwlcratiosof 38,ratiosof 38, 6and 56and 5 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2020 For each gradeFor each grade:: ¢¢ 8numbersof1 mmcubes8numbersof1 mmcubesandand ¢¢ 8unitsof18unitsof1 <<xx2 mmhigh cylinders2 mmhigh cylinders ¢¢ stored in water at 27stored in water at 27773333CC ¢¢ aafter 28 days, the cylinderswere coated with epo yfter 28 days, the cylinderswere coated with epo y resin to ensure that the carbon dio ide could onlydiffuseresin to ensure that the carbon dio ide could onlydiffuse into the concrete fromtwo endsofthe sampleinto the concrete fromtwo endsofthe sample ¢¢ TThe specimenswere transferred to an enclosed chamberhe specimenswere transferred to an enclosed chamber to accelerate the carbonation processThe concentrationto accelerate the carbonation processThe concentration ofcarbon dio ide in the chamber waskept at 2% andofcarbon dio ide in the chamber waskept at 2% and wasmonitored weeklywith a portable infrared carbonwasmonitored weeklywith a portable infrared carbon dio ide analyzerdio ide analyzer Test methodTest method Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2121 Powder samples were taken from thePowder samples were taken from the cylinder at depthsof , 1 5, 3 , 5, 6 ,cylinder at depthsof , 1 5, 3 , 5, 6 , 8 , 1 , 12 , 1 , 17 , 2 , and 38 , 1 , 12 , 1 , 17 , 2 , and 3 mm measured from the surface The IRmm measured from the surface The IR spectrum ofeach powder sample wasspectrum ofeach powder sample was mi ed withmi ed with KKrKKr in the proportion of1 : 1in the proportion of1 : 1 to facilitate quantitative measurement ofto facilitate quantitative measurement of carbonation depthcarbonation depth Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2222 Carbonation depth determined usingFT IR (air cured concrete, wlc 5) 30daycarbonation age Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2323 Carbonation depth determined usingFT IR (air cured concrete, wlc 5) 60daycarbonation age Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2424 Carbonation depth determined usingFT IR (air cured concrete, wlc 5) 90daycarbonation age 4
  • 5. l i - = - l i - = - l i - = - l i l i Annua Concrete Sem nar 2005Annual Concrete Seminar 2005 3030 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2525 Carbonation depth determined usingFT IR (water cured concrete, wlc 5) 30daycarbonation age Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2626 Carbonation depth determined usingFT IR (water cured concrete, wlc 5) 60daycarbonation age Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2727 Carbonation depth determined usingFT IR (water cured concrete, wlc 5) 90daycarbonation age Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2828 CComparisonomparison PhenolphthaleinlFTIRPhenolphthaleinlFTIR((waterwater)) Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 2929 CComparisonomparison PhenolphthaleinlFTIRPhenolphthaleinlFTIR((airair)) l i Carbonation depth increased with timeCarbonation depth increased with time [[phenolphthalein solutionphenolphthalein solution]] 5
  • 6. Annua Concrete Sem nar 2005Annual Concrete Seminar 2005 3131 l i , , . . – . , , . . – . , , . . – . l i l i l i – l i - - l i Carbonation depth increased with timeCarbonation depth increased with time [[FTFT--IRSpectrumIRSpectrum]] Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3232 Comparison ofcarbonation rate constant KComparison ofcarbonation rate constant K [1] Roy SK Poh KB Northwood DO Durability of concrete accelerated carbonation and weathering studies Building and Environment 1999;34:597 606 [2] Roy SK Northwood DO Poh KB E!ect of plastering on the carbonation of a 19 year old reinforced concrete building Construction and Building Materials 1996;10(4):267 72 [3] Balayssac JP Detriche ChH Grandet J E!ect of curing upon carbonation of concrete Construction and Building Materials 1995;9(2):91 5 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3333 Differences(9 daysDifferences(9 daysCarbonation depthCarbonation depth)) Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3434 Schematicmodel ofcarbonation front usingSchematicmodel ofcarbonation front using phenolphthalein indicator and IRspectrumanalysisphenolphthalein indicator and IRspectrumanalysis Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3535 Carbonation depth by way of an IR spectroscopic test can be determined by observing the occurrence of C 0 characteristic peaks relative to the background noise at wave number 1 15 IR spectrometry gives more consistent results with lower variationsin measurement than a phenolphthalein solution The carbonation rate constant found byIRspectrum analysis was23 9% higher than that obtained using the phenolphthalein indicator Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3636 ¢ 0ur findingssuggested that FT IR spectrum analysis provides a useful tool for providing early warnings of carbonation in structural surveys ¢ Compared with carbonation test using Phenolphthalein indicator, using FT IR analysis is more accurate 6
  • 7. l i l i - - l i l i -- Annua Concrete Sem nar 2005Annual Concrete Seminar 2005 4141 – - - l i - - Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3737 Concrete & Steel Corrosion Carbonation Others than sea water e. g. de-icing salts ChloridesChlorides Sea water Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3838 Factorsaffectingchloride attackFactorsaffectingchloride attack ¢¢ Concentration ofchloridesConcentration ofchlorides- corrosion willcorrosion will not occur belowa threshold levelnot occur belowa threshold level (somewhere between 1 and %)(somewhere between 1 and %) ¢¢ Humidity, alternate wettingand dryingHumidity, alternate wettingand drying ¢¢ TemperatureTemperature - worse in hot climatesworse in hot climates ¢¢ Concrete permeabilityand chlorideConcrete permeabilityand chloride bindingcapacity, cement content andbindingcapacity, cement content and typetype ¢¢ PFAandPFAand SFSFwill helpresist chloridewill helpresist chloride ingressingress Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 3939 TestsofChloride ionsdiffusionTestsofChloride ionsdiffusion Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4040 Type ofCementType ofCement PastePaste CoeffCoeffofchloridediffusion(cmofchloridediffusion(cm22 ss-11 x10x10-99 )) 3030 6060 00 3030 5050 7070 Strength (Strength (MMPPaa)) OPC PFA 30% l i Mechanism ofchlorideMechanism ofchloride--inducedcorrosioninducedcorrosion ¢¢ Anode ReactionAnode Reaction FeFe – 22ee ‚‚ FeFe2+2+ ¢¢ Cathode ReactionCathode Reaction 2H2H220 + 00 + 022 ++ ee ‚‚ 0H0H- H2O H2OO2 O2 Cl- Cl- OH- OH- Cathode Cathode Anode e- e- Fe2+ rust rust Cl- Cl- Cl- Cl- Cl- Cl- Cl- FeFe2+2+ + 2Cl+ 2Cl- ‚‚ FeClFeCl22 FeClFeCl22 + 2H+ 2H2200 ‚‚ Fe(0H)Fe(0H)22 + 2HCl+ 2HCl Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4242 SourcesofChloridesSourcesofChlorides ¢¢ Contact with sea waterContact with sea water ¢¢ FromdeFromde-icingsaltsicingsalts ¢¢ Frombeach or sea dredged aggregatesFrombeach or sea dredged aggregates ¢¢ Fromaccelerators(chlorideFromaccelerators(chloride-basedbased admi turesnowprohibited)admi turesnowprohibited) 7
  • 8. l i - - l i l i l i l i l i Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4343 Factorsaffectingchloride attackFactorsaffectingchloride attack ¢¢ Concentration ofchloridesConcentration ofchlorides- corrosion willcorrosion will not occur belowa threshold levelnot occur belowa threshold level (somewhere between 1 and %)(somewhere between 1 and %) ¢¢ Humidity, alternate wettingand dryingHumidity, alternate wettingand drying ¢¢ TemperatureTemperature - worse in hot climatesworse in hot climates ¢¢ Concrete permeabilityand chlorideConcrete permeabilityand chloride bindingcapacity, cement content andbindingcapacity, cement content and typetype ¢¢ PFAandPFAand SFSFwill helpresist chloride ingresswill helpresist chloride ingress Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4444 Relation between permeabilityandwater/cementratioforcementpastes Ref: Neville A M, PropertiesofConcrete (3rd ed ), 1981 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4545 Relation between permeabilityandcapillaryporosityofcementpaste Ref: Neville A M, PropertiesofConcrete (3rd ed ), 1981 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4646 Test programTest program Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4747 ¢¢ The specimensafter 28dayswere cut into twoThe specimensafter 28dayswere cut into two partsparts ¢¢ The vertical surface ofconcrete cylinder wasThe vertical surface ofconcrete cylinder was sealed by epo y to avoid the diffusion ofsealed by epo y to avoid the diffusion of chloride ion through thissurfacechloride ion through thissurface ¢¢ Test cylinderswere soaked in the salt solutionTest cylinderswere soaked in the salt solution for one month and two monthsfor one month and two months ¢¢ At each month, specimenswere taken out fromAt each month, specimenswere taken out from the salt solution and dried for 2 hoursat roomthe salt solution and dried for 2 hoursat room temperature and humidity The surface ofthetemperature and humidity The surface ofthe specimenswere cleaned bycloth to remove thespecimenswere cleaned bycloth to remove the salt crystalsalt crystal ¢¢ PotentiometricPotentiometricTitration Test andTitration Test and AgN0AgN033 SolutionSolution SprayTest were taken to determine the chlorideSprayTest were taken to determine the chloride content at different depth and the ma imumcontent at different depth and the ma imum depth ofpenetrationdepth ofpenetration 6 dayspondingtest Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4848 8
  • 9. l i l i l i l i l i l i Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 4949 Surface Chloride levelSurface Chloride level (Ky(KyPotentiometricPotentiometricTitration test)Titration test) Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5050 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5151 KyAgN03 Solution SprayTest Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5252 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5353 Depth ofChloride Penetration ofM1, M2 and M3 under Air Curingafter 2 Months Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5454 Depth ofChloride Penetration ofM , M5and M6under Air Curingafter 2 Months 9
  • 10. l i l i l i l i - Annua Concrete Sem nar 2005Annual Concrete Seminar 2005 5959 l i Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5555 Depth ofChloride Penetration ofM2 under Air Curing and Water Curingafter 2 Months Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5656 Comparison ofDepth ofChloride Penetration Ketween M1 and M under Air Curingafter 1 Months Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5757 Depth ofChloride Penetration ofM3 under Air Curing after 1 and 2 MonthsImmersion Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 5858 Chloride ingressprofiles (byPotentiometricTitration Test) The 2 month chloride ingressprofiles are shown byfollowingfigures The limit ofchloride content ofconcrete is 1% bymassofcement Ahorizontal red line isdrawn in each figure to indicate the depth ofpenetration at 1% limit l i Chloride ingressprofiles (byPotentiometricTitration Test) Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6060 10
  • 11. l i l i l i l i l i l i Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6161 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6262 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6363 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6464 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6565 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6666 11
  • 12. l i l i l i l i Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6767 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6868 Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 6969 4000.0 3000 2000 1500 1000 400.0 30.0 40 50 60 70 80 90 100 110 120 131.4 cm-1 %T FTIRFTIR–– Chloride penetration �Chloride penetration � Annual Concrete Seminar 2005Annua Concrete Sem nar 2005 7070 Thank�ou�Thank�ou� 12