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PORTLAND	
  CEMENT	
  REPLACEMENT	
  AND	
  CO2	
  SEQUESTRATION	
  THROUGH	
  CARBONATION	
  OF	
  MECHANICALLY-­‐ACTIVATED	
  WOLLASTONITE	
  
	
  Nancy	
  Fujikado,	
  Chemical	
  Engineering	
  
Mentor:	
  Hamdallah	
  Bearat,	
  Senior	
  Research	
  Scien?st	
  
School	
  for	
  Engineering	
  of	
  MaAer,	
  Transport	
  &	
  Energy	
  
The	
   purpose	
   of	
   finding	
   a	
   Portland	
   cement	
   replacement	
   is	
   to	
  
decrease	
   the	
   levels	
   of	
   CO2	
   emissions	
   in	
   our	
   atmosphere,	
   while;	
  
crea?ng	
  a	
  more	
  sustainable	
  form	
  of	
  cement	
  that	
  can	
  withstand	
  
environmental	
   obstacles.	
   In	
   this	
   case,	
   the	
   mineral	
   wollastonite	
  
(CaSiCO3)	
   is	
   the	
   key	
   ingredient	
   u?lized	
   to	
   obtain	
   the	
   perfect	
  
recipe.	
   The	
   first	
   step	
   involves	
   mechanically	
   ac?va?ng	
   the	
  
wollastonite	
   and	
   achieving	
   an	
   ideal	
   amorphous	
   structure.	
  
Mechanically-­‐ac?va?ng	
   CaSiCO3	
   prior	
   to	
   carbona?on	
   favors	
   the	
  
forma?on	
   of	
   calcite.	
   Following	
   is	
   the	
   carbona?on	
   of	
   these	
  
samples.	
   By	
   evalua?ng	
   these	
   final	
   samples,	
   we	
   can	
   designate	
  
which	
  samples	
  will	
  bear	
  the	
  condi?ons	
  we	
  predict	
  will	
  encompass	
  
it.	
  AUerwards,	
  through	
  XRD	
  analysis	
  we	
  can	
  determine	
  which	
  is	
  
more	
  suitable	
  and	
  applicable	
  as	
  a	
  concrete	
  subs?tute.	
  
	
  
Abstract	
  
Expected	
  Results/	
  
Future	
  Research	
  
Process	
  &	
  Methods	
  Why	
  Concrete?	
  
In	
   2009	
   the	
   United	
   States	
   was	
   the	
   second	
   greatest	
   producer	
   of	
  
atmospheric	
   CO2	
   ,	
   having	
   produced	
   1,445,204	
   thousand	
   metric	
  
tons	
  of	
  atmospheric	
  carbon	
  alone.	
  	
  The	
  release	
  of	
  this	
  gas	
  into	
  the	
  
atmosphere	
   is	
   the	
   result	
   of	
   fossil-­‐fuel	
   burning,	
   cement	
  
produc?on,	
  and	
  gas	
  flaring	
  	
  
Purpose	
  
Scien?sts	
  and	
  engineers	
  have	
  been	
  working	
  together	
  in	
  proposing	
  
and	
   tes?ng	
   ways	
   of	
   sequestra?ng	
   CO2	
   from	
   our	
   atmosphere	
   by	
  
means	
   of	
   mineral	
   carbona?on.	
   	
   This	
   method	
   of	
   sequestra?on	
  
provides	
  an	
  advantage	
  to	
  other	
  means	
  of	
  sequestra?on	
  because	
  
the	
  final	
  products	
  are	
  geologically	
  stable	
  and	
  harmless	
  to	
  humans	
  
and	
  the	
  environment	
  	
  
Step	
  1:	
  Mechanically	
  ac?vate	
  
wollastonite	
  in	
  	
  ball	
  mill	
  
Mimicking	
  Nature	
  
Step	
  2:	
  Analyze	
  samples	
  for	
  
amorphicity	
  and	
  possible	
  
contamina?on	
  by	
  means	
  of	
  
XRF	
  and	
  SEM	
  analyses	
  
Figure	
  1:	
  	
  X-­‐ray	
  powder	
  diffrac/on	
  
pa1erns	
  of	
  feedstock	
  and	
  
mechanically-­‐ac/vated	
  NYCO	
  
wollastonite	
  materials.	
  	
  
CondiCons	
  for	
  wollastonite	
  carbonaCon:	
  
•  Room	
  Temperature;	
  21.5	
  °C	
  
•  Low	
  CO2	
  pressure;	
  913	
  psi	
  
•  Deionized	
  water	
  
Step	
  3:	
  React	
  wollastonite	
  with	
  CO2	
  	
  
	
  
By	
  characterizing	
  the	
  final	
  products	
  of	
  CaSiO3	
  carbona?on,	
  we	
  can	
  
determine	
   which	
   is	
   more	
   suitable	
   and	
   applicable	
   as	
   a	
   concrete	
  
subs?tute.	
   XRD	
   (x-­‐ray	
   powder	
   diffrac?on)	
   and	
   SEM	
   analyses	
   will	
  
both	
   play	
   major	
   roles	
   in	
   discerning	
   the	
   extent	
   of	
   carbona?on	
  
taking	
   place,	
   characteris?cs	
   and	
   disposi?on	
   of	
   newly	
   formed	
  
products,	
  and	
  the	
  microstructure	
  of	
  the	
  final	
  product.	
  
	
  
Addi?onal	
  research,	
  via	
  mechanical	
  tes?ng,	
  will	
  help	
  determine	
  if	
  
the	
   product	
   can	
   func?on	
   as	
   a	
   sustainable	
   Portland	
   cement	
  
subs?tute.	
  
	
  
Cement	
   produc?on	
   has	
   contributed	
   a	
   large	
   percentage	
   of	
   CO2	
  
emissions	
   all	
   across	
   the	
   world,	
   primarily	
   the	
   United	
   States.	
   In	
  
contrast,	
   the	
   Portland	
   cement	
   "green"	
   subs?tute	
   would	
  
sequestrate	
   CO2	
   from	
   our	
   atmosphere	
   and	
   u?lize	
   it	
   in	
   its	
  
produc?on	
  process.	
  However	
  presence	
  of	
  undesired	
  products	
  can	
  
impede	
  the	
  ability	
  of	
  carbonated	
  CaSiO3	
  as	
  subs?tute	
  for	
  cement.	
  
Further	
   tests	
   and	
   analysis	
   must	
   ensue	
   in	
   order	
   to	
   acquire	
   ideal	
  
standards	
  for	
  a	
  concrete	
  replacement.	
  	
  	
  
	
  
Plants	
  and	
  Ocean	
  
•  A	
   carbon	
   sink	
   is	
   anything	
   that	
   removes	
   carbon	
   dioxide	
   (CO2)	
  
from	
   the	
   atmosphere	
   and	
   stores	
   it,	
   in	
   a	
   process	
   known	
   as	
  
carbon	
  sequestra?on.	
  There	
  are	
  two	
  major	
  carbon	
  sinks	
  in	
  the	
  
world	
   –	
   plants	
   and	
   oceans	
   –	
   and	
   each	
   has	
   historically	
   sucked	
  
about	
   a	
   quarter	
   of	
   humanity’s	
   CO2	
   emissions	
   out	
   of	
   the	
  
atmosphere	
  and	
  stored	
  it.	
  
	
  
What	
  is	
  mineral	
  
sequestraCon?	
  
	
  
Mineral	
  sequestra?on	
  
involves	
  the	
  reac?on	
  of	
  
CO2	
  with	
  minerals	
  to	
  form	
  
geologically	
  stable	
  
carbonates,	
  i.e.	
  mineral	
  
carbona?on.	
  This	
  idea	
  was	
  
first	
  proposed	
  by	
  Seifritz	
  
(6)	
  in	
  1990.	
  	
  
Long	
   Term	
   Stability	
   -­‐	
   Mineral	
   carbona?on	
   is	
   a	
   natural	
   process	
   that	
   is	
  
known	
  to	
  produce	
  environmentally	
  safe	
  and	
  stable	
  material	
  over	
  geological	
  
?me	
  frames.	
  The	
  produc?on	
  of	
  mineral	
  carbonates	
  insures	
  a	
  permanent	
  
fixa?on	
  rather	
  than	
  temporary	
  storage	
  of	
  the	
  CO2,	
  
thereby	
  guaranteeing	
  no	
  legacy	
  issues	
  for	
  future	
  genera?ons.	
  
	
  
Vast	
  Capacity	
  -­‐	
  Raw	
  materials	
  for	
  binding	
  the	
  CO2	
  exist	
  in	
  vast	
  quan??es	
  
across	
   the	
   globe.	
   Readily	
   accessible	
   deposits	
   exist	
   in	
   quan??es	
   that	
   far	
  
exceed	
  even	
  the	
  most	
  
op?mis?c	
  es?mate	
  of	
  coal	
  reserves	
  (~10,000	
  ×	
  109	
  tons)	
  (5).	
  
	
  
PotenCal	
   to	
   be	
   Economically	
   Viable	
   -­‐	
   The	
   overall	
   process	
   is	
   exothermic	
  
and,	
   hence,	
   has	
   the	
   poten?al	
   to	
   be	
   economically	
   viable.	
   In	
   addi?on,	
   its	
  
poten?al	
   to	
   produce	
   value-­‐added	
   by-­‐products	
   during	
   the	
   carbona?on	
  
process	
  may	
  further	
  compensate	
  its	
  costs.	
  
Advantages	
  
0
200
400
600
800
1000
1.42.43.44.4
Intensity
d-spacing (Å)
Feedstock
4h grind
2h grind
a
1
a
2
a
3
b
1
b
2
b
3
c
1
c
2
c
3
Figure	
  2:	
  X-­‐ray	
  powder	
  diffrac/on	
  pa1erns	
  
of	
  NYCO	
  wollastonite	
  material:	
  feedstock	
  
and	
  mechanically-­‐ac/vated	
  for	
  2	
  &	
  4	
  hour	
  	
  
Figure	
  3:	
  Secondary	
  electron	
  images	
  
of	
  NYCO	
  wollastonite	
  material:	
  (a1-­‐3)	
  
feedstock	
  (0h);	
  (b1-­‐3)	
  mechanically-­‐
ac/vated	
  for	
  2hrs;	
  (c1-­‐3)	
  
mechanically-­‐ac/vated	
  for	
  4hrs	
  	
  
Acknowledgements:	
  
Dr.	
  Hamdallah	
  
Bearat,	
  
Ira	
  A.	
  Fulton	
  	
  

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FuriPoster.NancyFujikado

  • 1. PORTLAND  CEMENT  REPLACEMENT  AND  CO2  SEQUESTRATION  THROUGH  CARBONATION  OF  MECHANICALLY-­‐ACTIVATED  WOLLASTONITE    Nancy  Fujikado,  Chemical  Engineering   Mentor:  Hamdallah  Bearat,  Senior  Research  Scien?st   School  for  Engineering  of  MaAer,  Transport  &  Energy   The   purpose   of   finding   a   Portland   cement   replacement   is   to   decrease   the   levels   of   CO2   emissions   in   our   atmosphere,   while;   crea?ng  a  more  sustainable  form  of  cement  that  can  withstand   environmental   obstacles.   In   this   case,   the   mineral   wollastonite   (CaSiCO3)   is   the   key   ingredient   u?lized   to   obtain   the   perfect   recipe.   The   first   step   involves   mechanically   ac?va?ng   the   wollastonite   and   achieving   an   ideal   amorphous   structure.   Mechanically-­‐ac?va?ng   CaSiCO3   prior   to   carbona?on   favors   the   forma?on   of   calcite.   Following   is   the   carbona?on   of   these   samples.   By   evalua?ng   these   final   samples,   we   can   designate   which  samples  will  bear  the  condi?ons  we  predict  will  encompass   it.  AUerwards,  through  XRD  analysis  we  can  determine  which  is   more  suitable  and  applicable  as  a  concrete  subs?tute.     Abstract   Expected  Results/   Future  Research   Process  &  Methods  Why  Concrete?   In   2009   the   United   States   was   the   second   greatest   producer   of   atmospheric   CO2   ,   having   produced   1,445,204   thousand   metric   tons  of  atmospheric  carbon  alone.    The  release  of  this  gas  into  the   atmosphere   is   the   result   of   fossil-­‐fuel   burning,   cement   produc?on,  and  gas  flaring     Purpose   Scien?sts  and  engineers  have  been  working  together  in  proposing   and   tes?ng   ways   of   sequestra?ng   CO2   from   our   atmosphere   by   means   of   mineral   carbona?on.     This   method   of   sequestra?on   provides  an  advantage  to  other  means  of  sequestra?on  because   the  final  products  are  geologically  stable  and  harmless  to  humans   and  the  environment     Step  1:  Mechanically  ac?vate   wollastonite  in    ball  mill   Mimicking  Nature   Step  2:  Analyze  samples  for   amorphicity  and  possible   contamina?on  by  means  of   XRF  and  SEM  analyses   Figure  1:    X-­‐ray  powder  diffrac/on   pa1erns  of  feedstock  and   mechanically-­‐ac/vated  NYCO   wollastonite  materials.     CondiCons  for  wollastonite  carbonaCon:   •  Room  Temperature;  21.5  °C   •  Low  CO2  pressure;  913  psi   •  Deionized  water   Step  3:  React  wollastonite  with  CO2       By  characterizing  the  final  products  of  CaSiO3  carbona?on,  we  can   determine   which   is   more   suitable   and   applicable   as   a   concrete   subs?tute.   XRD   (x-­‐ray   powder   diffrac?on)   and   SEM   analyses   will   both   play   major   roles   in   discerning   the   extent   of   carbona?on   taking   place,   characteris?cs   and   disposi?on   of   newly   formed   products,  and  the  microstructure  of  the  final  product.     Addi?onal  research,  via  mechanical  tes?ng,  will  help  determine  if   the   product   can   func?on   as   a   sustainable   Portland   cement   subs?tute.     Cement   produc?on   has   contributed   a   large   percentage   of   CO2   emissions   all   across   the   world,   primarily   the   United   States.   In   contrast,   the   Portland   cement   "green"   subs?tute   would   sequestrate   CO2   from   our   atmosphere   and   u?lize   it   in   its   produc?on  process.  However  presence  of  undesired  products  can   impede  the  ability  of  carbonated  CaSiO3  as  subs?tute  for  cement.   Further   tests   and   analysis   must   ensue   in   order   to   acquire   ideal   standards  for  a  concrete  replacement.         Plants  and  Ocean   •  A   carbon   sink   is   anything   that   removes   carbon   dioxide   (CO2)   from   the   atmosphere   and   stores   it,   in   a   process   known   as   carbon  sequestra?on.  There  are  two  major  carbon  sinks  in  the   world   –   plants   and   oceans   –   and   each   has   historically   sucked   about   a   quarter   of   humanity’s   CO2   emissions   out   of   the   atmosphere  and  stored  it.     What  is  mineral   sequestraCon?     Mineral  sequestra?on   involves  the  reac?on  of   CO2  with  minerals  to  form   geologically  stable   carbonates,  i.e.  mineral   carbona?on.  This  idea  was   first  proposed  by  Seifritz   (6)  in  1990.     Long   Term   Stability   -­‐   Mineral   carbona?on   is   a   natural   process   that   is   known  to  produce  environmentally  safe  and  stable  material  over  geological   ?me  frames.  The  produc?on  of  mineral  carbonates  insures  a  permanent   fixa?on  rather  than  temporary  storage  of  the  CO2,   thereby  guaranteeing  no  legacy  issues  for  future  genera?ons.     Vast  Capacity  -­‐  Raw  materials  for  binding  the  CO2  exist  in  vast  quan??es   across   the   globe.   Readily   accessible   deposits   exist   in   quan??es   that   far   exceed  even  the  most   op?mis?c  es?mate  of  coal  reserves  (~10,000  ×  109  tons)  (5).     PotenCal   to   be   Economically   Viable   -­‐   The   overall   process   is   exothermic   and,   hence,   has   the   poten?al   to   be   economically   viable.   In   addi?on,   its   poten?al   to   produce   value-­‐added   by-­‐products   during   the   carbona?on   process  may  further  compensate  its  costs.   Advantages   0 200 400 600 800 1000 1.42.43.44.4 Intensity d-spacing (Å) Feedstock 4h grind 2h grind a 1 a 2 a 3 b 1 b 2 b 3 c 1 c 2 c 3 Figure  2:  X-­‐ray  powder  diffrac/on  pa1erns   of  NYCO  wollastonite  material:  feedstock   and  mechanically-­‐ac/vated  for  2  &  4  hour     Figure  3:  Secondary  electron  images   of  NYCO  wollastonite  material:  (a1-­‐3)   feedstock  (0h);  (b1-­‐3)  mechanically-­‐ ac/vated  for  2hrs;  (c1-­‐3)   mechanically-­‐ac/vated  for  4hrs     Acknowledgements:   Dr.  Hamdallah   Bearat,   Ira  A.  Fulton