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DURABILITY OF
CONCRETE
Presented by
Mr. T. Vairamuni.,B.E.,
Lecturer/Civil
A.M.K.Tachnological Polytechnic College,
Chennai – 21.
WHAT IS DURABILITY OF CONCRETE?
The ability of concrete to resist weathering action,
chemical attack, and abrasion while maintaining its
desired engineering properties.
DAMAGE OF CONCRETE DUE TO
LACK OF DURABILITY
• Fine to wide cracks developed in concrete.
• Scaling (localized small patches) of concrete can take place.
• Spalling of concrete can happen. (It is a result of water entering
brick, concrete or natural stone and forcing the surface to peel,
pop out or flake off)
• Disintegration of concrete takes place.
• Deposits of salts can take place, which is called efflorescence of
concrete.
• Complete structure failure can occur.
FACTORS AFFECTING DURABILITY
• Type and quality of constituent materials.
• Cement content and water-cement ratio.
• Workmanship to obtain full compaction and efficient curing, and
• Shape and size of member.
• Abrasion
• Biological Factors.
• Temperature Effect
• Environmental Related Physical Problems
• Freezing And Thawing
• Chemical Attacks
ABRATION
• Concrete is resistant to the abrasive affects of
ordinary weather
• Abrasion resistance is directly related to the
strength of the concrete
ABRATION
• Examples of severe abrasion and erosion are
particles in rapidly moving water, floating ice,
or areas where steel studs are allowed on tires
• For areas with severe abrasion, studies show
that concrete of grade M80 and above work
well.
BIOLOGICAL FACTORS
Mosses and lichens
these plants of a higher order, cause
significant damage to concrete. These plants
produce weak acids in the fine hair roots.
The acids that are produced will attack the
cement paste and cause the concrete to disintegrate
and scale
BIOLOGICAL FACTORS
FIRE
FREEZING AND THAWING
• The most potentially destructive weathering
factor is freezing and thawing while the
concrete is wet
• Deterioration is caused by the freezing of
water and subsequent expansion in the paste,
the aggregate particles, or both.
FREEZING AND THAWING
• Air-entrained concrete with a low water-
cement ratio and an air content of 5 to 8% will
withstand a great number of cycles of freezing
and thawing without distress.
FREEZING AND THAWING
CHEMICAL ATTACKS
• Carbonation
• Chloride Attack
• Acid Attack
• Sulphate Attack
CARBONATION OF CONCRETE
It is a process by which CO2 from the air
penetrates into concrete and reacts with calcium
hydroxide to form calcium carbonates in
presence of water.
CH + CO2-------------------------- CACO3 + WATER
CARBONATION OF CONCRETE
CHLORIDE ATTACK
• Chloride attack is particularly important
because it primarily causes corrosion of
reinforcement.
• Statistics have indicated that over 40 per
cent of failure of structures is due to
corrosion of reinforcement.
CHLORIDE ATTACK
Prevention measures:
• Use supplementary cementitious materials to reduce
permeability
• Increasing the concrete cover over the steel
• use of corrosion inhibiting admixtures
• epoxy-coated reinforcing steel, surface treatments, concrete
overlays, and cathodic protection
ACID ATTACK
Concrete is susceptible to acid attack because of
its alkaline nature. The components of the cement
paste break down during contact with acids.
SULPHATE ATTACK
• Sulphates can attack concrete by reacting
with hydrated compounds in the hardened
cement paste
• Result in disintegration of the concret
SULPHATE ATTACK
External Sources:
• Soil - gypsum - harmless (0.01-0.05)
• Groundwater-high-manganese and alkali sulphates
• Agricultural soil and water-Ammonium sulphate
• Furnaces - high sulphur fuel
• Furnaces-Chemical industry-sulphuric acid.
SULPHATE ATTACK
Internal source:
• Portland cement might be over-sulphated.
• presence of natural gypsum in the aggregate.
• Admixtures also can contain small amounts of
sulphates.
SULPHATE ATTACK
Control of sulphate attack:
The quality of concrete, specifically a low permeability, is the
best protection against sulphate attack.
• Adequate concrete thickness
• High cement content
• Low w/c ratio
• Proper compaction and curing
SULPHATE ATTACK
• The addition of a pozzolanic admixture such
as flyash
• Use of chloride ions:
the solubility of sulfate ettringite in sodium and calcium
chloride solutions is about 3 times more, than in water
• Use of low C3A content cement
ALKALI-SILICA REACTION
“The Cancer of Concrete”
Alkali-Silica Reaction
The alkali–silica reaction (ASR) is a
reaction which occurs over time in concrete
between the highly alkaline cement paste and
reactive non-crystalline (amorphous) silica,
which is found in many common aggregates.
Alkali Silica Reaction (ASR)
Alkalis
+
Reactive
Silica
+
Moisture
ASR
Gel
which
expands
Concrete
expansion
and
cracking
What is ASR?
• Concrete quality
• Loss of strength, stiffness, impermeability
• Premature failure of concrete structures
• Economic/Environmental impacts
• ASR decreases concrete service life
• Reconstruction has both environmental and economic
impacts. ex. cement production produces 7% of the
world’s CO2 emissions (a greenhouse gas)
Why is it important to study ASR?
When cracks reach the surface of a structure,
“map cracking” results.
How to prevent ASR damage
• Avoid high alkali content:
– use low alkali Portland cement: Na20eq < 0.69
– replace cement with low alkali mineral admixtures
• Avoid reactive aggregate (amorphous silica)
• Control access to water: use low water to cement ratio,
monitor curing conditions, use admixtures to minimize
water contact.
• Use lithium additives prior to placement of concrete or as a
treatment in already existing concrete
Alkalis + Reactive Silica + Moisture ASR Gel
Alkali-Silica Reaction
ASR Damage Examples
Built in 1965, this deteriorated bridge is located 9.7 miles west of Lee
Vining at 9400 feet elevation on the eastern slope of the Sierra Nevada.
CRACKS IN CONCRETE
• Plastic Shrinkage Cracks.
• Settlement cracks.
• Bleeding.
• Delayed Curing.
• Constructional effects.
• Early Frost Damage.
• Unsound Materials.
• Shrinkage.
• Drying Shrinkage.
• Thermal Shrinkage.
PLASTIC SHRINKAGE CRACKS
• When the loss of water from surface of concrete is
faster than the migration of water from interior to the
surface, the surface dries up.
• It depends upon the rate of evaporation of water from
the surface of concrete
PLASTIC SHRINKAGE CRACKS
Prevention measures:
• Moisten the formwork.
• Erect temporary wind breakers to reduce the wind velocity
over concrete.
• Erect temporary roof to protect green concrete from hot sun.
• Reduce the time between placing and finishing. if there is
delay cover the concrete with polythene sheets
PLASTIC SETTLEMENT CRACKS
• Plastic concrete when vibrated or otherwise settles. If
the concrete is not free to settle uniformly, then
cracks are formed.
• Non Uniform settlement caused due to large piece of
aggregates or reinforcement.
PLASTIC SETTLEMENT CRACKS
THERMAL EXPANSION AND SHRINKAGE
• Expansion and contraction of concrete subjected to
ambient increase or decrease in temperature results
concrete cracking.
• Ex: roof slabs, road or airfield pavements , bridge
decks etc.
CONCLUSIONS
Factors affecting durability of concrete
• Environmental factors
• Quality of constituent materials
• Quantity of constituent materials
• Quality of workmanship
• Cover to the reinforcement
• Inadequate design
• Improper use of structure

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Durabilty of concrete

  • 1. DURABILITY OF CONCRETE Presented by Mr. T. Vairamuni.,B.E., Lecturer/Civil A.M.K.Tachnological Polytechnic College, Chennai – 21.
  • 2. WHAT IS DURABILITY OF CONCRETE? The ability of concrete to resist weathering action, chemical attack, and abrasion while maintaining its desired engineering properties.
  • 3. DAMAGE OF CONCRETE DUE TO LACK OF DURABILITY • Fine to wide cracks developed in concrete. • Scaling (localized small patches) of concrete can take place. • Spalling of concrete can happen. (It is a result of water entering brick, concrete or natural stone and forcing the surface to peel, pop out or flake off) • Disintegration of concrete takes place. • Deposits of salts can take place, which is called efflorescence of concrete. • Complete structure failure can occur.
  • 4. FACTORS AFFECTING DURABILITY • Type and quality of constituent materials. • Cement content and water-cement ratio. • Workmanship to obtain full compaction and efficient curing, and • Shape and size of member. • Abrasion • Biological Factors. • Temperature Effect • Environmental Related Physical Problems • Freezing And Thawing • Chemical Attacks
  • 5. ABRATION • Concrete is resistant to the abrasive affects of ordinary weather • Abrasion resistance is directly related to the strength of the concrete
  • 6. ABRATION • Examples of severe abrasion and erosion are particles in rapidly moving water, floating ice, or areas where steel studs are allowed on tires • For areas with severe abrasion, studies show that concrete of grade M80 and above work well.
  • 7. BIOLOGICAL FACTORS Mosses and lichens these plants of a higher order, cause significant damage to concrete. These plants produce weak acids in the fine hair roots. The acids that are produced will attack the cement paste and cause the concrete to disintegrate and scale
  • 10.
  • 11. FREEZING AND THAWING • The most potentially destructive weathering factor is freezing and thawing while the concrete is wet • Deterioration is caused by the freezing of water and subsequent expansion in the paste, the aggregate particles, or both.
  • 12. FREEZING AND THAWING • Air-entrained concrete with a low water- cement ratio and an air content of 5 to 8% will withstand a great number of cycles of freezing and thawing without distress.
  • 14. CHEMICAL ATTACKS • Carbonation • Chloride Attack • Acid Attack • Sulphate Attack
  • 15. CARBONATION OF CONCRETE It is a process by which CO2 from the air penetrates into concrete and reacts with calcium hydroxide to form calcium carbonates in presence of water. CH + CO2-------------------------- CACO3 + WATER
  • 17. CHLORIDE ATTACK • Chloride attack is particularly important because it primarily causes corrosion of reinforcement. • Statistics have indicated that over 40 per cent of failure of structures is due to corrosion of reinforcement.
  • 18. CHLORIDE ATTACK Prevention measures: • Use supplementary cementitious materials to reduce permeability • Increasing the concrete cover over the steel • use of corrosion inhibiting admixtures • epoxy-coated reinforcing steel, surface treatments, concrete overlays, and cathodic protection
  • 19.
  • 20.
  • 21. ACID ATTACK Concrete is susceptible to acid attack because of its alkaline nature. The components of the cement paste break down during contact with acids.
  • 22. SULPHATE ATTACK • Sulphates can attack concrete by reacting with hydrated compounds in the hardened cement paste • Result in disintegration of the concret
  • 23. SULPHATE ATTACK External Sources: • Soil - gypsum - harmless (0.01-0.05) • Groundwater-high-manganese and alkali sulphates • Agricultural soil and water-Ammonium sulphate • Furnaces - high sulphur fuel • Furnaces-Chemical industry-sulphuric acid.
  • 24. SULPHATE ATTACK Internal source: • Portland cement might be over-sulphated. • presence of natural gypsum in the aggregate. • Admixtures also can contain small amounts of sulphates.
  • 25. SULPHATE ATTACK Control of sulphate attack: The quality of concrete, specifically a low permeability, is the best protection against sulphate attack. • Adequate concrete thickness • High cement content • Low w/c ratio • Proper compaction and curing
  • 26. SULPHATE ATTACK • The addition of a pozzolanic admixture such as flyash • Use of chloride ions: the solubility of sulfate ettringite in sodium and calcium chloride solutions is about 3 times more, than in water • Use of low C3A content cement
  • 28. Alkali-Silica Reaction The alkali–silica reaction (ASR) is a reaction which occurs over time in concrete between the highly alkaline cement paste and reactive non-crystalline (amorphous) silica, which is found in many common aggregates.
  • 29. Alkali Silica Reaction (ASR) Alkalis + Reactive Silica + Moisture ASR Gel which expands Concrete expansion and cracking What is ASR?
  • 30. • Concrete quality • Loss of strength, stiffness, impermeability • Premature failure of concrete structures • Economic/Environmental impacts • ASR decreases concrete service life • Reconstruction has both environmental and economic impacts. ex. cement production produces 7% of the world’s CO2 emissions (a greenhouse gas) Why is it important to study ASR?
  • 31. When cracks reach the surface of a structure, “map cracking” results.
  • 32. How to prevent ASR damage • Avoid high alkali content: – use low alkali Portland cement: Na20eq < 0.69 – replace cement with low alkali mineral admixtures • Avoid reactive aggregate (amorphous silica) • Control access to water: use low water to cement ratio, monitor curing conditions, use admixtures to minimize water contact. • Use lithium additives prior to placement of concrete or as a treatment in already existing concrete Alkalis + Reactive Silica + Moisture ASR Gel
  • 34. ASR Damage Examples Built in 1965, this deteriorated bridge is located 9.7 miles west of Lee Vining at 9400 feet elevation on the eastern slope of the Sierra Nevada.
  • 35. CRACKS IN CONCRETE • Plastic Shrinkage Cracks. • Settlement cracks. • Bleeding. • Delayed Curing. • Constructional effects. • Early Frost Damage. • Unsound Materials. • Shrinkage. • Drying Shrinkage. • Thermal Shrinkage.
  • 36. PLASTIC SHRINKAGE CRACKS • When the loss of water from surface of concrete is faster than the migration of water from interior to the surface, the surface dries up. • It depends upon the rate of evaporation of water from the surface of concrete
  • 37. PLASTIC SHRINKAGE CRACKS Prevention measures: • Moisten the formwork. • Erect temporary wind breakers to reduce the wind velocity over concrete. • Erect temporary roof to protect green concrete from hot sun. • Reduce the time between placing and finishing. if there is delay cover the concrete with polythene sheets
  • 38. PLASTIC SETTLEMENT CRACKS • Plastic concrete when vibrated or otherwise settles. If the concrete is not free to settle uniformly, then cracks are formed. • Non Uniform settlement caused due to large piece of aggregates or reinforcement.
  • 40. THERMAL EXPANSION AND SHRINKAGE • Expansion and contraction of concrete subjected to ambient increase or decrease in temperature results concrete cracking. • Ex: roof slabs, road or airfield pavements , bridge decks etc.
  • 41. CONCLUSIONS Factors affecting durability of concrete • Environmental factors • Quality of constituent materials • Quantity of constituent materials • Quality of workmanship • Cover to the reinforcement • Inadequate design • Improper use of structure