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EXPERIMENTAL AND
INVESTIGATION OF LIGHT
WEIGHT CONCRETE BY
USING COIR PITH
ABSTRACT
 The presented paper deals with utilization of
raw and treated coir pith as potential
component of cementitious composites.
 The main aim of our project is reducing the
cement by replacing the coir pith and also
reducing the carbon dioxide produced from
the cement.
INTRODUCTION
 In this paper M35 grade of concrete is
preferred.
 In that 16 mixes of various percentage of 5, 10,
15 & 20 of coir pith is replacing for the
Ordinary Portland cement and pozzolana
Portland cement were used.
 The coir pith is treated with sodium hydroxide
and silica fume is added to increases the
cementitious nature of concrete.
METHODOLOGY
Literature Review
Studies on LWC
Study On Mix Proportions Of LWC
Tests of Fresh concrete
Analysis of test results
Conclusions
Reference
Determination of properties of
constituent materials
LITERATURE REVIEW
 This research study started with an extensive
literature review performed in order to understand the
properties, characteristics and applications of Light
Weight concrete
 Experimental Study Of Coir Fibre As Concrete
Reinforcement Material Increment Based Composites
by J.Sahaya ruben & Dr.G.Baskar
The overall goal of this research is to investigate the
behavioural study n interest as a sustainable fibre
composite material, due to some specific mechanical
property which can be compared to artificial fibre.
The Coir fibre is treated using natural latex before
using in concrete, so that it is not be affected by
moisture content presented in concrete. In this
experimental study of 28 days the compressive
strength and split tensile strength are carried out using
different coir fibre length of 20mm, 25mm and 30mm
respectively of different percentage as0.5%, 0.75%
and 1%. Encouragement should be given for the use
of natural fibres which are locally available materials,
in the field of civil engineering.
STUDIES OF LWC
 The weight of building on foundation is an important
factor in the design, particularly in case of weak soil
and tall structures. In framed structure, the beam and
column have to carry load of wall and floor.
 If these wall and floor are made of light weight
concrete it will result in considerable economy.
 It helps reduce the dead load, increase the progress of
building and lowers the hauling and handling cost.
MIX PROPOSITION
 Mix proposition of this project is M35 grade of
concrete is taken.
 In which sixteen types of different mix proposition is
carried out in ordinary portland cement and pozzolana
portland cement.
 Mix ratio = 1:1.6:2.2
• Mix proposition for conventional for both OPC &
PPC
Materials Quantity
Cement(kg/m3) 445
Fine aggregate((kg/m3) 764.31
Coarse Aggregate(kg/m3) 991.32
Water(l/m3) 197
w/c ratio 0.45
SIXTEEN DIFFERENT MIXES FOR PPC & OPC
MIX % OF COIR PITH % OF SILICA FUME TREATED WITH NAOH
1 5 2 Yes
2 5 - Yes
3 10 10 No
4 10 10 Yes
5 15 10 Yes
6 15 10 No
7 20 5 Yes
8 20 10 Yes
9 20 10 No
10 20 - No
11 5 2 Yes
12 5 - Yes
13 10 - Yes
14 20 5 Yes
15 20 10 Yes
16 20 - yes
RATIO OF SILICA FUMES, COIR PITH & NAOH ARE
SHOW IN BAR CHAT FOR PPC
RATIO OF SILICA FUMES, COIR PITH & NAOH
ARE SHOW IN BAR CHAT FOR OPC
Quan
tity
MATERIALS
Cement
Kg/m3
Coir
Pith
Kg/m3
F.A
Kg/m3
C.A
Kg/m3
Water
l/m3
SP430
l/m3
Naoh
Kg/m3
Silica
Fume
Kg/m3
W/C
Ratio
%
MIX 1 423.4 22.5 764.31 991.32 140 4.2 1.125 9.1 0.45
MIX 2 432.5 22.5 764.31 991.32 140 4.2 1.125 - 0.45
MIX 3 364 45.5 764.31 991.32 140 4.2 - 45.5 0.45
MIX 4 364 45.5 764.31 991.32 140 4.2 2.275 45.5 0.45
MIX 5 348.08 68.25 764.31 991.32 140 4.2 3.41 38.68 0.45
MIX 6 348.08 68.25 764.31 991.32 140 4.2 - 38.68 0.45
MIX 7 345.77 91 764.31 991.32 140 4.2 4.55 18.26 0.45
MIX 8 327.6 91 764.31 991.32 140 4.2 4.55 36.4 0.45
MIX 9 327.6 91 764.31 991.32 140 4.2 - 36.4 0.45
MIX 10 364 91 764.31 991.32 140 4.2 - - 0.45
MIX PROPORTION FOR PPC
QUAN
TITY
MATERIALS
Cement
Kg/m3
Coir
Pith
Kg/m3
F.A
Kg/m3
C.A
Kg/m3
Water
l/m3
SP430
l/m3
Naoh
Kg/m3
Silica
Fume
Kg/m3
W/C
Ratio
%
MIX 11 423.4 22.5 764.31 991.32 140 4.2 1.125 9.1 0.45
MIX 12 432.5 22.5 764.31 991.32 140 4.2 1.125 - 0.45
MIX 13 409.5 45.5 764.31 991.32 140 4.2 2.28 - 0.45
MIX 14 345.8 91 764.31 991.32 140 4.2 4.55 18.2 0.45
MIX 15 327.6 91 764.31 991.32 140 4.2 4.55 36.4 0.45
MIX 16 364 91 764.31 991.32 140 4.2 4.55 - 0.45
MIX PROPORTION FOR OPC
MATERIALS USED & PROPERTIES
Cement
Coir Pith.
Coarse aggregate.
Fine aggregate
Water
Sodium Hydroxide
Silica fume
Super plasticizer
CEMENT
TEST FOR
SETTING TIME
INITIAL SETTING
TIME
FINAL SETTING
TIME
TEST FOR
CONSISTENCY
COIR PITH
 Coir is stiff coarse fiber that has been obtained from
the outer husk of the coconut.
 Coir is a flexible natural yarn that is hauled out from
mesocarp tissue, or husk of the coconut fruit.
 coir pith is a natural
material and it is easy
available in our locality.
FINE AGGREGATE
 Fine aggregate used for LWC should be properly sieved
to give minimum void ration and free from deleterious
materials like clay, silt and chloride contamination etc.,
 And its Specific gravity is 2.61.
 The sand is sieved
in 4.75mm seive.
COARSE AGGREGATE
In this project , we had used 20mm size of aggregate.
And its Specific gravity is 2.71.
The sieve analysis is performed by arranging the
various sieves one over the other in the order of their
mesh openings – the
largest aperture
sieve at the top and
the smallest aperture
sieve at the
bottom.
SILICA FUMES
 Silica fume is a very fine non-crystalline SiO2, is a
byproduct of producing silicon metal or ferrosilicon
alloys.
 It is made at a temperature of approximately 2000oC.
 It acts as an excellent pore-filling material.
 It can be used in proportions of 5-10% of cement
content in a mix.
 Silica fume also referred to as
micro silica or condensed silica
fume, is another material that is 
used as artificial pozzolanic
admixture.
SUPER PLASTICIZERS
 Super plasticizers produce extreme workability and
thus flowing concrete.
 They achieve reduction in the water content without
loss of workability.
 Their use generally leads to an overall reduction in
the cost.
 Super plasticizers are water reducers, which are
capable of reducing water contents by about 30%.
SODIUM HYDROXIDE
The sodium hydroxide is used to increase the
bonding strength change the structure of the coir pith.
Sodium hydroxide is taken from total quantity of
coir pith as 5%.
RESULT & DISCUSSION
Test results of average compressive strength of cubes at
the age of 7days, and 28 days for PPC
S. No. Mix
Average compressive strength (N/mm2)
7 days 28days
1 Mix-1 26.80 36.06
2 Mix-2 32.60 43.70
3 Mix-3 17.80 23.80
4 Mix-4 20.00 26.80
5 Mix-5 08.90 11.90
6 Mix-6 05.70 07.69
7 Mix-7 06.80 09.00
8 Mix-8 10.80 14.40
9 Mix-9 04.20 05.50
Compressive Strength the PPC Result
Test results of average compressive
strength of cubes at the age of 7days, and
28 days for OPC
S. No. Mix
Average compressive strength (N/mm2)
7 days 28days
1 Mix-11 27.40 37.70
2 Mix-12 24.80 34.70
3 Mix-13 16.10 21.60
4 Mix-14 09.80 13.10
5 Mix-15 07.90 11.10
6 Mix-16 04.60 06.30
S. No. Mix
Average compressive strength (N/mm2)
7 days 28days
1 Mix-11 27.40 37.70
2 Mix-12 24.80 34.70
3 Mix-13 16.10 21.60
4 Mix-14 09.80 13.10
5 Mix-15 07.90 11.10
6 Mix-16 04.60 06.30
Compressive Strength the OPC Result
Test results of average Split Tensile
strength at the age of 7days, and 28
days for PPC
S. No. Mix
Average Split Tensile strength (N/mm2)
7 days 28days
1 Mix-1 1.75 2.97
2 Mix-2 1.570 2.80
3 Mix-3 1.025 2.15
4 Mix-4 1.270 2.60
5 Mix-9 0.740 1.24
Split Tensile Strength the PPC Result
Test results of average Split Tensile
strength at the age of 7days, and 28
days for OPC
S. No. Mix
Average Split Tensile strength (N/mm2)
7 days 28days
1 Mix-11 1.87 3.2
2 Mix-12 1.69 2.9
3 Mix-13 1.54 2.7
4 Mix-16 0.88 1.5
Split Tensile Strength the PPC Result
Test results of average Flexural
strength at the age of 7days, and 28
days for PPC
S. No. Mix
Average Split Tensile strength (N/mm2)
7 days 28days
1 Mix-1 2.00 6.10
2 Mix-2 1.75 5.30
3 Mix-3 0.95 2.55
4 Mix-4 1.20 3.70
Flexural Strength the PPC Result
DISCUSSION
 The different mixes give different values from higher
to lower value .
 The silica fume is added to increase the bonding
strength of concrete.
 And also sodium hydroxide is used to change the
structure of coir pith. if the sodium hydroxide is
added the weight of the concrete is increased and get
strengthen .
PHOTOGRAPY
MIXING OF MATERIAL
ADDING OF WATER
PORING OF CONCRETE
CURING OF CONCRETE
CASTING OF CONCRETE
RESULT OBTAINED
CONCLUSION
 In this project, an intensive study has been made on
the development of Light weight concrete. Sixteen
different concrete mixes have been used to get Light
weight concrete. Cubes, Cylinders & Beams have
been cast using this Sixteen different mixes and their
properties of the fresh and hardened state have been
experimentally found out. Based on the experimental
investigation, the following conclusions could be
drawn:
 Sixteen different concrete mixes have been identified
to get Light weight concrete having cubes
compressive strength in the range 3.4 MPa to 43.7
MPa.
 Sixteen different concrete mixes have been identified
to get Light weight concrete having cylinder Split
Tensile strength in the range 0.88MPa to 3.2 MPa.
 Sixteen different concrete mixes have been identified to
get Light weight concrete having prism Flexural strength
in the range 0.95MPa to 6.1 MPa.
 5% Coir Pith & 2%Silica with Naoh mix proportions
gives more compressive strength than the other Fifteen
mix proportions.

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LWC Using Coir.pptx

  • 1. EXPERIMENTAL AND INVESTIGATION OF LIGHT WEIGHT CONCRETE BY USING COIR PITH
  • 2. ABSTRACT  The presented paper deals with utilization of raw and treated coir pith as potential component of cementitious composites.  The main aim of our project is reducing the cement by replacing the coir pith and also reducing the carbon dioxide produced from the cement.
  • 3. INTRODUCTION  In this paper M35 grade of concrete is preferred.  In that 16 mixes of various percentage of 5, 10, 15 & 20 of coir pith is replacing for the Ordinary Portland cement and pozzolana Portland cement were used.  The coir pith is treated with sodium hydroxide and silica fume is added to increases the cementitious nature of concrete.
  • 5. Literature Review Studies on LWC Study On Mix Proportions Of LWC Tests of Fresh concrete Analysis of test results Conclusions Reference Determination of properties of constituent materials
  • 6. LITERATURE REVIEW  This research study started with an extensive literature review performed in order to understand the properties, characteristics and applications of Light Weight concrete  Experimental Study Of Coir Fibre As Concrete Reinforcement Material Increment Based Composites by J.Sahaya ruben & Dr.G.Baskar
  • 7. The overall goal of this research is to investigate the behavioural study n interest as a sustainable fibre composite material, due to some specific mechanical property which can be compared to artificial fibre. The Coir fibre is treated using natural latex before using in concrete, so that it is not be affected by moisture content presented in concrete. In this experimental study of 28 days the compressive strength and split tensile strength are carried out using different coir fibre length of 20mm, 25mm and 30mm respectively of different percentage as0.5%, 0.75% and 1%. Encouragement should be given for the use of natural fibres which are locally available materials, in the field of civil engineering.
  • 8. STUDIES OF LWC  The weight of building on foundation is an important factor in the design, particularly in case of weak soil and tall structures. In framed structure, the beam and column have to carry load of wall and floor.  If these wall and floor are made of light weight concrete it will result in considerable economy.  It helps reduce the dead load, increase the progress of building and lowers the hauling and handling cost.
  • 9. MIX PROPOSITION  Mix proposition of this project is M35 grade of concrete is taken.  In which sixteen types of different mix proposition is carried out in ordinary portland cement and pozzolana portland cement.  Mix ratio = 1:1.6:2.2
  • 10. • Mix proposition for conventional for both OPC & PPC Materials Quantity Cement(kg/m3) 445 Fine aggregate((kg/m3) 764.31 Coarse Aggregate(kg/m3) 991.32 Water(l/m3) 197 w/c ratio 0.45
  • 11. SIXTEEN DIFFERENT MIXES FOR PPC & OPC MIX % OF COIR PITH % OF SILICA FUME TREATED WITH NAOH 1 5 2 Yes 2 5 - Yes 3 10 10 No 4 10 10 Yes 5 15 10 Yes 6 15 10 No 7 20 5 Yes 8 20 10 Yes 9 20 10 No 10 20 - No 11 5 2 Yes 12 5 - Yes 13 10 - Yes 14 20 5 Yes 15 20 10 Yes 16 20 - yes
  • 12. RATIO OF SILICA FUMES, COIR PITH & NAOH ARE SHOW IN BAR CHAT FOR PPC
  • 13. RATIO OF SILICA FUMES, COIR PITH & NAOH ARE SHOW IN BAR CHAT FOR OPC
  • 14. Quan tity MATERIALS Cement Kg/m3 Coir Pith Kg/m3 F.A Kg/m3 C.A Kg/m3 Water l/m3 SP430 l/m3 Naoh Kg/m3 Silica Fume Kg/m3 W/C Ratio % MIX 1 423.4 22.5 764.31 991.32 140 4.2 1.125 9.1 0.45 MIX 2 432.5 22.5 764.31 991.32 140 4.2 1.125 - 0.45 MIX 3 364 45.5 764.31 991.32 140 4.2 - 45.5 0.45 MIX 4 364 45.5 764.31 991.32 140 4.2 2.275 45.5 0.45 MIX 5 348.08 68.25 764.31 991.32 140 4.2 3.41 38.68 0.45 MIX 6 348.08 68.25 764.31 991.32 140 4.2 - 38.68 0.45 MIX 7 345.77 91 764.31 991.32 140 4.2 4.55 18.26 0.45 MIX 8 327.6 91 764.31 991.32 140 4.2 4.55 36.4 0.45 MIX 9 327.6 91 764.31 991.32 140 4.2 - 36.4 0.45 MIX 10 364 91 764.31 991.32 140 4.2 - - 0.45 MIX PROPORTION FOR PPC
  • 15. QUAN TITY MATERIALS Cement Kg/m3 Coir Pith Kg/m3 F.A Kg/m3 C.A Kg/m3 Water l/m3 SP430 l/m3 Naoh Kg/m3 Silica Fume Kg/m3 W/C Ratio % MIX 11 423.4 22.5 764.31 991.32 140 4.2 1.125 9.1 0.45 MIX 12 432.5 22.5 764.31 991.32 140 4.2 1.125 - 0.45 MIX 13 409.5 45.5 764.31 991.32 140 4.2 2.28 - 0.45 MIX 14 345.8 91 764.31 991.32 140 4.2 4.55 18.2 0.45 MIX 15 327.6 91 764.31 991.32 140 4.2 4.55 36.4 0.45 MIX 16 364 91 764.31 991.32 140 4.2 4.55 - 0.45 MIX PROPORTION FOR OPC
  • 16. MATERIALS USED & PROPERTIES Cement Coir Pith. Coarse aggregate. Fine aggregate Water Sodium Hydroxide Silica fume Super plasticizer
  • 17. CEMENT TEST FOR SETTING TIME INITIAL SETTING TIME FINAL SETTING TIME TEST FOR CONSISTENCY
  • 18. COIR PITH  Coir is stiff coarse fiber that has been obtained from the outer husk of the coconut.  Coir is a flexible natural yarn that is hauled out from mesocarp tissue, or husk of the coconut fruit.  coir pith is a natural material and it is easy available in our locality.
  • 19. FINE AGGREGATE  Fine aggregate used for LWC should be properly sieved to give minimum void ration and free from deleterious materials like clay, silt and chloride contamination etc.,  And its Specific gravity is 2.61.  The sand is sieved in 4.75mm seive.
  • 20. COARSE AGGREGATE In this project , we had used 20mm size of aggregate. And its Specific gravity is 2.71. The sieve analysis is performed by arranging the various sieves one over the other in the order of their mesh openings – the largest aperture sieve at the top and the smallest aperture sieve at the bottom.
  • 21. SILICA FUMES  Silica fume is a very fine non-crystalline SiO2, is a byproduct of producing silicon metal or ferrosilicon alloys.  It is made at a temperature of approximately 2000oC.  It acts as an excellent pore-filling material.  It can be used in proportions of 5-10% of cement content in a mix.  Silica fume also referred to as micro silica or condensed silica fume, is another material that is used as artificial pozzolanic admixture.
  • 22. SUPER PLASTICIZERS  Super plasticizers produce extreme workability and thus flowing concrete.  They achieve reduction in the water content without loss of workability.  Their use generally leads to an overall reduction in the cost.  Super plasticizers are water reducers, which are capable of reducing water contents by about 30%.
  • 23. SODIUM HYDROXIDE The sodium hydroxide is used to increase the bonding strength change the structure of the coir pith. Sodium hydroxide is taken from total quantity of coir pith as 5%.
  • 24. RESULT & DISCUSSION Test results of average compressive strength of cubes at the age of 7days, and 28 days for PPC S. No. Mix Average compressive strength (N/mm2) 7 days 28days 1 Mix-1 26.80 36.06 2 Mix-2 32.60 43.70 3 Mix-3 17.80 23.80 4 Mix-4 20.00 26.80 5 Mix-5 08.90 11.90 6 Mix-6 05.70 07.69 7 Mix-7 06.80 09.00 8 Mix-8 10.80 14.40 9 Mix-9 04.20 05.50
  • 26. Test results of average compressive strength of cubes at the age of 7days, and 28 days for OPC S. No. Mix Average compressive strength (N/mm2) 7 days 28days 1 Mix-11 27.40 37.70 2 Mix-12 24.80 34.70 3 Mix-13 16.10 21.60 4 Mix-14 09.80 13.10 5 Mix-15 07.90 11.10 6 Mix-16 04.60 06.30 S. No. Mix Average compressive strength (N/mm2) 7 days 28days 1 Mix-11 27.40 37.70 2 Mix-12 24.80 34.70 3 Mix-13 16.10 21.60 4 Mix-14 09.80 13.10 5 Mix-15 07.90 11.10 6 Mix-16 04.60 06.30
  • 28. Test results of average Split Tensile strength at the age of 7days, and 28 days for PPC S. No. Mix Average Split Tensile strength (N/mm2) 7 days 28days 1 Mix-1 1.75 2.97 2 Mix-2 1.570 2.80 3 Mix-3 1.025 2.15 4 Mix-4 1.270 2.60 5 Mix-9 0.740 1.24
  • 29. Split Tensile Strength the PPC Result
  • 30. Test results of average Split Tensile strength at the age of 7days, and 28 days for OPC S. No. Mix Average Split Tensile strength (N/mm2) 7 days 28days 1 Mix-11 1.87 3.2 2 Mix-12 1.69 2.9 3 Mix-13 1.54 2.7 4 Mix-16 0.88 1.5
  • 31. Split Tensile Strength the PPC Result
  • 32. Test results of average Flexural strength at the age of 7days, and 28 days for PPC S. No. Mix Average Split Tensile strength (N/mm2) 7 days 28days 1 Mix-1 2.00 6.10 2 Mix-2 1.75 5.30 3 Mix-3 0.95 2.55 4 Mix-4 1.20 3.70
  • 33. Flexural Strength the PPC Result
  • 34. DISCUSSION  The different mixes give different values from higher to lower value .  The silica fume is added to increase the bonding strength of concrete.  And also sodium hydroxide is used to change the structure of coir pith. if the sodium hydroxide is added the weight of the concrete is increased and get strengthen .
  • 41. CONCLUSION  In this project, an intensive study has been made on the development of Light weight concrete. Sixteen different concrete mixes have been used to get Light weight concrete. Cubes, Cylinders & Beams have been cast using this Sixteen different mixes and their properties of the fresh and hardened state have been experimentally found out. Based on the experimental investigation, the following conclusions could be drawn:  Sixteen different concrete mixes have been identified to get Light weight concrete having cubes compressive strength in the range 3.4 MPa to 43.7 MPa.
  • 42.  Sixteen different concrete mixes have been identified to get Light weight concrete having cylinder Split Tensile strength in the range 0.88MPa to 3.2 MPa.  Sixteen different concrete mixes have been identified to get Light weight concrete having prism Flexural strength in the range 0.95MPa to 6.1 MPa.  5% Coir Pith & 2%Silica with Naoh mix proportions gives more compressive strength than the other Fifteen mix proportions.