9. BILL OF MATERIAL
- Aluminium sheet (thickness 2mm)
- Wood (teak)
- Mortar (heat resistant COMPAKTUNA)
- Gecko-pad
KOOKHULP ‘Alain’
How many different tools are needed?
- Mould
- Spoon & bowl
- Drill (Ø7)
- Metal saw
- Dremel
- Wood rasp
- Saw
- Sandpaper
- Glue Loctite super glue 3
- Sencys varnish
How many parts are standard and bought?
- Geckotape
- Mortar mix
- The metal sheet for above the stove
How many parts have been made tailored?
- 1 = the metal sheet for Alains stove
9
11. 2 DESCRIPTION
Cut out of an aluminium sheet (2mm thickness)
a rectangular shape with the dimensions showed
on slide 20.
Make 5-7 holes in it with a diameter 7mm.
Important notice: leave 10mm free space at one
side (as showed on the technical drawing).
KOOKHULP ‘Alain’
Is there a technical plan of this part?
See dia 20
What is the duration of action?
10 min.
Which tools are used in this action?
Cutter-knife, bore (+machine)
Which parts are standard and bought?
None
How many parts have been added?
None
How much does this action cost?
Depending on the metal...(We used left-overs)
11
12. 3 DESCRIPTION
Place the little metal strip (with the empty space
downwards, holes up) in the notch in the mould.
KOOKHULP ‘Alain’
Is there a technical plan of this part?
No
What is the duration of action?
3 sec.
Which tools are used in this action?
None
Which parts are standard and bought?
None
How many parts have been added?
None
How much does this action cost?
Nothing
12
13. 4 DESCRIPTION
Make the mortar. The proportion is: 25 kg dry
material = 5l water. We used 0,5 kg dry material
and 0,1l water. We used prepared heat resistant
mortar (dry mix). Obviously, the proportion that
has to be used, will depend on the mortar mix.
Mix the dry material with the water to a smooth
mixture.
Pour the mortar into te mould. Make sure that
the mortar goes through the holes in the metal
strip. This has to be come a fixed connection.
If necessary, use a trill-plate to remove air out of
the mixture.
Wait and let the mortar dry for 2 days at least.
KOOKHULP ‘Alain’
Is there a technical plan of this part?
No
What is the duration of action?
15 min + 2 days (minimum)
Which tools are used in this action?
A pot to mix the mortar in + spoon + mould
Which parts are standard and bought?
None
How many parts have been added?
1 = the mortar
How much does this action cost?
+- € 25: mortar mix ( the whole package)
13
14. 5 DESCRIPTION
Draw the shape of the handle on the wood.
Saw, grate and sandpaper the wood, untill the
handle looks like the one on the picture below.
Use the technical plan to achieve this. This plan
is showed on slide 21.
KOOKHULP ‘Alain’
Is there a technical plan of this part?
See dia 21
What is the duration of action?
½ day
Which tools are used in this action?
Saw, grater, sandpaper
Which parts are standard and bought?
None
How many parts have been added?
None
How much does this action cost.
Again, the wood was a left-over.
14
15. 6 DESCRIPTION
Make a notch in the handle. Use a dremel for
this operation. Keep a model strip of the one
that is drying in the mortar close, to control the
size of the notch.
Again, use the technical plan on slide 21 to
accomplish this step.
KOOKHULP ‘Alain’
Is there a technical plan of this part?
See dia 21
What is the duration of action?
¼ day
Which tools are used in this action?
Dremel
Which parts are standard and bought?
None
How many parts have been added?
None
How much does this action cost?
Nothing
15
16. 7
DESCRIPTION
After the dry-time of the mortar, remove the
shape from the mould (Be carefull!).
Finish the shape with varnish and wait min. 4h.
(when a second layer is applied, wait longer).
Use some glue to connect the handle out of step
5 with this mortar product after the varnish is
completely dry.
KOOKHULP ‘Alain’
Is there a technical plan of this part?
No
What is the duration of action?
With a little luck, 5 min. + 4h dry time (apply a
second varnishcoat if necessary)
Which tools are used in this action?
Glue Loctite super glue 3 + Sencys varnish
Which parts are standard and bought?
None
How many parts have been added?
None
How much does this action cost?
Nothing
16
17. 8
DESCRIPTION
First, stick the Geckotape on the product
without using glue. Draw the borders of the add-
on on the Geckotape. Cut out the shape of the
add-on from the Geckotape.
Use some glue to connect the product reached
in step 6 with the Geckotape..
KOOKHULP ‘Alain’
Is there a technical plan of this part?
No
What is the duration of action?
45 min
Which tools are used in this action?
Glue Loctite super glue 3
Which parts are standard and bought?
The Geckotape
How many parts have been added?
1 = Geckotape
How much does this action cost?
Geckotape = +- € 10
17
19. Add-on use on a stove?
http://designforeveryone.howest.be/
19
20. 9 DESCRIPTION
Because of the specific design of Alains stove, we
added this metal sheet. In this way the base for
the pots is a level surface. This provides more
space to position the add-ons.
KOOKHULP ‘Alain’
Is there a technical plan of this part?
See dia 25
What is the duration of action?
Hard to tell, we outsourced this job
Which tools are used in this action?
Grinding wheel
Which parts are standard and bought?
The metal sheet (with perforations) is bought
How many parts have been added?
None
How much does this action cost?
Metal sheet = € 33
20
