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EXPERIMENTAL INVESTIGATION
ON BURNT CLAY POTS OF
VARIOUS HEIGHTS FOR ROOF
INSULATION IN RESIDENTIAL
BUILDING
1
3
•The roof is the most important component of any building
that significantly affects the quality of the indoor thermal
comfort as it contributes about 50-70% in heating and cooling
load of a building.
•This load can be reduced by insulating roof through various
materials and techniques to control indoor temperature at
comfortable level during summer and winter.
•In both cases roof is required to act as an effective barrier for
heat flow from external to internal and internal to external
environment.
INTRODUCTION
Importance of Roof in Building
4
INTRODUCTION (CONT….)
•The use of burnt clay pots on roof with mud and finishing
covering has been widely used in Asian countries such as
Bangladesh, India and Sirilanka. The indoor thermal
condition can be improved by increasing the volume of air
pockets.
Burnt Clay Pots Roof for Thermal Insulation of
Roof
5
OBJECTIVE (CONT….)
PROBLEM
•Households Buildings in Pakistan pay high bills for
electricity in summer due to the excessive use of fans,
evaporative coolers and air conditioners. Similarly, winter
bills for gas are extortionate mainly due to its use for space
heating.
•Mostly, the traditional passive cooling techniques of roof
are not applied in modern buildings that causes more heat
flow into the building.
6
LITERATURE REVIEW
Burnt Clay Pots Roof in INDIA
7
3 inch
height pots
Burnt Clay Pots Roof in BANGLADESH
LOCATION PLAN
8
9
EXPERIMENT
Key Plan of Experimental Room at Arci Engr. Dept.
UET Lahore
10
EXPERIMENT (CONT….)
Pots applying on the Arci. Engr. Experiment Lab. at
UET Lahore
11
EXPERIMENT (CONT….)
Selection of Burnt Clay Pots
Available pots in the markets
12
EXPERIMENT (CONT….)
Selection of size and diameter of pots.
13
EXPERIMENT (CONT….)
Selection of size and diameter of pots.
14
Factors affects in the Selection of pots.
Selection of Burnt Clay Pots
1. Shape of pots
2. Diameter
3. Height
4. Gaps b/w Pots
EXPERIMENT
15
EXPERIMENT (CONT….)
Problem facing from the market’s available pots
Selection of Burnt Clay Pots Cont…
• Size and shape of the pots that are available in the
market are mostly used for the plantation and other
household uses.
• Secondly, the various heights of the same diameter of
pots are not available in the market.
• Circular shape Pots are not availablein the market.
Patent Pots
METHODOLOGY
16
Patent Inverted Earthen pots of 17 inch Dia.
6 inch
height pots
Selection of Burnt Clay Pots Cont…
17
EXPERIMENT (CONT….)
Patent Inverted Earthen pots of 17 inch Dia.
8 inch
height pots
Selection of Burnt Clay Pots Cont…
18
EXPERIMENT (CONT….)
Patent Inverted Earthen pots
Selection of Burnt Clay Pots Cont…
19
EXPERIMENTAL PROGRAM
Burning of clay pots
(300ºC -500ºC)
KILN OF CLAY POTS
20
EXPERIMENTAL PROGRAM(CONT….)
Pots at site
21
EXPERIMENTAL PROGRAM(CONT….)
Cleaning the existing surface of the room
1
8 Inch Pots Room
6 Inch Pots Room
22
EXPERIMENTAL PROGRAM(CONT….)
2
8 Inch Pots Room
6 Inch Pots Room
Water Proofing Treatment
23
EXPERIMENTAL PROGRAM(CONT….)
3
8 Inch Pots Room
6 Inch Pots Room
1 inch Cement Slurry (1:4)
24
EXPERIMENTAL PROGRAM(CONT….)
4
8 Inch Pots Room
6 Inch Pots Room
Placement of Burnt Inverted Earthen Pots
25
EXPERIMENTAL PROGRAM(CONT….)
5
8 Inch Pots Room
6 Inch Pots Room
1inch thick mud filling on top of the pots
26
EXPERIMENTAL PROGRAM(CONT….)
6
8 Inch Pots Room
6 Inch Pots Room
1inch thick finishing of P.C.C (1:2:4)
27
EXPERIMENTAL PROGRAM(CONT….)
1) Wi-Fi Base Device 2) 3 Probes 3) Laptop
28
EXPERIMENTAL PROGRAM(CONT….)
7
8 Inch Pots Room
6 Inch Pots Room
Probes are fixed inside of rooms.
29
EXPERIMENTAL PROGRAM(CONT….)
1 Probe is fixed outside.
30
RESULTS AND DISCUSSION
0
5
10
15
20
25
30
35
12:00:00
AM
1:00:00
AM
2:00:00
AM
3:00:00
AM
4:00:00
AM
5:00:00
AM
6:00:00
AM
7:00:00
AM
8:00:00
AM
9:00:00
AM
10:00:00
AM
11:00:00
AM
12:00:00
PM
1:00:00
PM
2:00:00
PM
3:00:00
PM
4:00:00
PM
5:00:00
PM
6:00:00
PM
7:00:00
PM
8:00:00
PM
9:00:00
PM
10:00:00
PM
11:00:00
PM
12:00:00
AM
1:00:00
AM
Temperature
°C
Time (Hours)
Dec-2017
Ambient Temperature 8" Pots Temp. 6" Pots Temp.
31
RESULTS AND DISCUSSION
0
5
10
15
20
25 12:00:00
AM
1:00:00
AM
2:00:00
AM
3:00:00
AM
4:00:00
AM
5:00:00
AM
6:00:00
AM
7:00:00
AM
8:00:00
AM
9:00:00
AM
10:00:00
AM
11:00:00
AM
12:00:00
PM
1:00:00
PM
2:00:00
PM
3:00:00
PM
4:00:00
PM
5:00:00
PM
6:00:00
PM
7:00:00
PM
8:00:00
PM
9:00:00
PM
10:00:00
PM
11:00:00
PM
12:00:00
AM
1:00:00
AM
Temperature
°C
Time (Hours)
Jan-2018
Ambient Temperature 8" Pots Temp. 6" Pots Temp.
32
0
5
10
15
20
25
12/20/2017
12/21/2017
12/22/2017
12/23/2017
12/24/2017
12/25/2017
12/26/2017
12/27/2017
12/28/2017
12/29/2017
12/30/2017
12/31/2017
1/1/2018
1/2/2018
1/3/2018
1/4/2018
1/5/2018
1/6/2018
1/7/2018
1/8/2018
Temperature
°C
1:00:00 AM
Ambient Temperature 8" Pots Temp. 6" Pots Temp.
RESULTS AND DISCUSSION
33
RESULTS AND DISCUSSION
0
5
10
15
20
25
30
35
40
12/19/2017
12/20/2017
12/21/2017
12/22/2017
12/23/2017
12/24/2017
12/25/2017
12/26/2017
12/27/2017
12/28/2017
12/29/2017
12/30/2017
12/31/2017
1/1/2018
1/2/2018
1/3/2018
1/4/2018
1/5/2018
1/6/2018
1/7/2018
1/8/2018
Temperature
°C
1:00:00 PM
Ambient Temperature 8" Pots Temp. 6" Pots Temp.
34
0
5
10
15
20
25
12/18/2017
12/19/2017
12/20/2017
12/21/2017
12/22/2017
12/23/2017
12/24/2017
12/25/2017
12/26/2017
12/27/2017
12/28/2017
12/29/2017
12/30/2017
12/31/2017
1/1/2018
1/2/2018
1/3/2018
1/4/2018
1/5/2018
1/6/2018
1/7/2018
1/8/2018
Temperature
°C
8:00:00 PM
Ambient Temperature 8 Inch Pots Roof 6 inch Pots Roof
PEAK HOURS INSULATION
Calculated Temperature C° Difference in Temperature C°
Days Ambient
Untreated
Room 6inch Pots 8inch Pots
Untreated
Room 6inch Pots 8inch Pots
C° C° C° C° C° C° C°
1 12.0 13.5 16.2 18.0 1.5 4.2 6.0
2 12.5 13.9 15.5 17.2 1.4 3.0 4.7
3 11.8 14.0 16.1 17.4 2.2 4.3 5.6
4 12.0 14.1 15.0 16.6 2.1 3.0 4.6
5 13.8 15.5 17.9 19.5 1.7 4.1 5.7
6 16.2 16.7 19.8 21.8 0.5 3.6 5.6
7 17.0 17.5 19.7 21.4 0.5 2.7 4.4
8 16.1 16.1 19.3 20.8 0.0 3.2 4.7
9 14.0 14.1 16.7 18.4 0.1 2.7 4.4
10 12.5 13.0 16.4 18.0 0.5 3.9 5.5
11 10.5 13.0 15.0 16.7 2.5 4.5 6.2
12 10.0 11.9 14.5 16.2 1.9 4.5 6.2
Average
Temperature
13.2 14.4 16.8 18.5 1.2 3.6 5.3
35
36
RESULTS AND DISCUSSION
1 2 3 4 5 6 7 8 9 10 11 12
Ambient 12 12.5 11.8 12 13.8 16.2 17 16.1 14 12.5 10.5 10
Untreated Room 13.5 13.9 14 14.1 15.5 16.7 17.5 16.1 14.1 13 13 11.9
6inch Pots 16.2 15.5 16.1 15.03 17.9 19.75 19.66 19.275 16.71 16.43 15 14.5
8inch Pots 18 17.2 17.4 16.63 19.5 21.75 21.43 20.75 18.38 18.04 16.7 16.23
0
5
10
15
20
25
December
Ambient Untreated Room 6inch Pots 8inch Pots
Temperature
C
37
14
22
0
5
10
15
20
25
6inch Pots 8inch Pots
Percentage of performance of Roof from Untreated
Roof
% of Perdormance
%
38
SOFTWARE RESULTS
Ecotect Energy analysis
1
Green Building Studio
3
Autodesk Revit Architecture
2
Software Base Analysis of the model
39
RESULTS ANALYSIS
Ecotect Energy analysis
•According to Microsoft Autodesk “Ecotect is sustainable
design analysis software is a comprehensive concept-to-detail
sustainable building design tool. Ecotect Analysis offers a
wide range of simulation and building energy analysis
functionality that can improve performance of existing
buildings and new building designs.” by Microsoft Autodesk.
40
ANALYSIS
Ecotect Energy analysis
41
ANALYSIS
Ecotect Energy analysis
6 INCH POTS
42
ANALYSIS
Ecotect Energy analysis
6 INCH POTS
43
RESULTS ANALYSIS
Ecotect Energy analysis
8 INCH POTS
44
ANALYSIS
Ecotect Energy analysis
8 INCH POTS
45
RESULTS ANALYSIS
Ecotect Energy analysis
•The indoor room temperature of the building is first
measured in the field. The field measurements were then
compared to the simulated temperature obtained by Ecotect
than the results of 6inch and 8inch pots are same.
•The validation results showed that Ecotect™ underestimated
thermal loads in the analysed cases. Therefore, these findings
show that Ecotect™ cannot be used for accurate simulations
of thermal loads and energy.[9]
REVIT ENERGY
ANALYSIS
46
47
RESULTS ANALYSIS
Revit & GBS Energy Analysis
•The energy analysis can be run on Green Building Studio in
the cloud and provide analysis results directly within the tool.
Room/Space Elements: In Revit, a full building model can be
used to create an Energy Analytical Model.
48
RESULTS ANALYSIS
Revit Energy Analysis
49
Cases Description
Top Roof Details
Thick
ness
U-Value
In Btu/(h.ft3.F)
U Untreated Roof 2.0 3.626
4R 4" burnt pots Top roof 8.5 0.224
6R 6" burnt pots Top roof 10.5 0.139
8R 8" burnt pots Top roof 12.5
0.097
10R 10" burnt pots Top roof 14.5
0.073
12W 12" burnt pots Top roof 16.5
0.060
50
UNTREATED ROOF RESULTS
51
52
0
5
10
15
20
25
30
35
40
A A4R A6R A8R A10R A12R
Life Cycle Energy Utilization Intensity
EUI KWhr/sqft/year
KWhr/sqft/year
1,316.07
1,078.20
970.97
860.00
748.90 715.13
-
200.00
400.00
600.00
800.00
1,000.00
1,200.00
1,400.00
A A4R A6R A8R A10R A12R
Yearly Electricity Consumption in KWhr
Electricity Consumption in KWhr
KWh
Comparative study of different Cases
53
34
20
12
10 9 9
-
5
10
15
20
25
30
35
40
A A4R A6R A8R A10R A12R
% of Efficency in Heating Load
Heating load % efficency
%
%
18
26
35
43
46
-
5
10
15
20
25
30
35
40
45
50
A4R A6R A8R A10R A12R
Yearly Electricity Consumption in KWhr
Percentage of energy saving
54
Description
Surface area of
Roof
(sft)
Untreated Roof
R.s 49/sft
4 inch Pots
Roof
R.s 82/sft
6inch Pots
Roof
R.s 83/sft
8inch Pots
Roof
R.s 83/sft
10 inch Pots
Roof
R.s 84/sft
12 inch Pots
Roof
R.s 84/sft
Total
Expense
32.1 1,571 2,629 2,661 2,661 2,693 2,693
Extra Cost
of Pots and
material
32.1 - 1,058 1,090 1,090 1,122 1,122
Saving of
Heating
and Cooling
/yr
32.1 - 238 345 456 567 601
Pay Back
Period
32.1 - 4.45 3.16 2.39 1.98 1.87
PAY BACK PERIOD AND COSTANALYSIS
ENERGYANALYSIS
ON
RESIDENTIAL HOUSE IN LAHORE
56
Ground Floor First Floor
57
Cross Sectional Details
3D VIEW
58
ENERGY ANALYSIS
59
ROOF INSULATION ON REVIT MODEL
Cases Description
Top Roof Details Walls Details
Thick
ness
U-Value
Thick
ness
U-Value
In Btu/(h.ft3.F) in Btu/(h.ft3.F)
U Untreated Roof 7.5 0.7503 10 0.3722
6R 6" burnt pots Top roof 14 0.0817 10 0.3722
8R 8" burnt pots Top roof
17 0.0602 10 0.3722
8R2W
8" burnt pots Top Roof and 2
inch air Insulation in wall
17 0.0602 13 0.0692
8R3W
Top roof 8" burned pots and 3
inch air Insulation in wall
17 0.0602 14 0.0495
8R4W
Top roof 8" burned pots and 4
inch air Insulation in wall
17 0.0602 15 0.0385
61
UNTREATED ROOF RESULTS
62
63
29
21 20
17 16 16
0
5
10
15
20
25
30
35
U 6R 8R 8R2W 8R3W 8R4W
Life Cycle Energy Utilization Intensity
EUI KWhr/sqft/year
62,683
43,930 43,321
37,199 36,330 35,950
-
10,000
20,000
30,000
40,000
50,000
60,000
70,000
U 6R 8R 8R2W 8R3W 8R4W
Energy Consumption in KWhr
KWhr
KWhr/sqft/year
64
562
429 422
267 258 254
-
100
200
300
400
500
600
U 6R 8R 8R2W 8R3W 8R4W
Yearly Heating Load in Therms
Heating load annually
Therms
307,535
216,986 213,756
179,802 175,481 173,591
-
50,000
100,000
150,000
200,000
250,000
300,000
350,000
U 6R 8R 8R2W 8R3W 8R4W
Yearly Total Bills
Yearly Total Bills of a House in Rs.
Rs.
65
30 31
41 42 43
-
5
10
15
20
25
30
35
40
45
6R 8R 8R2W 8R3W 8R4W
Yearly Electricity Consumption in KWhr
Percentage of energy saving
%
66
Description
Surface
area of
Roof
(sft)
Surface
area of
Exterio
r Roof
(sft)
Untreaed
Roof and
wall R.s
49/sft
Top roof
6" burned
pots roof
only R.s
83/sft
Top roof
8" burned
pots roof
only R.s
83/sft
Top roof 8"
burned
pots roof
and 2 inch
air
Insulation
Rs. 40/sqft
Top roof
8" burned
pots roof
and 3 inch
air
Insulation
Rs. 40/sqft
Top roof
8" burned
pots roof
and 4 inch
air
Insulation
Rs. 40/sqft
Expense on Roof Insulation
3038.7 6624
148,897 252,213 252,213 252,213 252,213 252,213
Expense on Wall insulation - - - 264,960 264,960 264,960
Total Cost 148,897 252,213 252,213 517,173 517,173 517,173
Additional Cost of Insulation 103,316 103,316 368,276 368,276 368,276
Saving of Heating and Cooling /yr 90,549 93,779 127,733 132,053 133,944
Pay Back Period 1.14 1.10 2.88 2.79 2.75
PAY BACK PERIOD AND COSTANALYSIS
67
•The more insulation in a building exterior envelope, the less
heat transferred into or out of the building due to
temperature difference between the interior and exterior.
•The 8 inch IBCP treated roof remain around 8% (1.25 ºC
(average) temperature & (1.75 ºC in peak hrs) more efficient
than 6inch pots treated roof.
•Increasing the volume of air pockets in the roof insulation
gives better results in winter and summer season.
CONCLUSIONS:
CONCLUSIONS
• The average annual reduction in heating and cooling
loads are 29%, 31%, 41%, 42% and 43% and 44% by
insulating with 6R, 8R, 8R2W, 8R3W & 8R4W
insulations respectively.
• Average this house is saving Rs. 133,944 anually
• Comparison of cost of insulated and untreated houses
concluded that the average payback period are 1.14, 1.10,
2.88, 2.79 and 2.75 years by insulating with 6R, 8R,
8R2W, 8R3W & 8R4W insulations respectively.
69
• Dr. Umamah eshwaran Rajasekar, Pankaj Khanna and
Vishal Mehta, (April 2015) “Handbook on Achieving
Thermal Comfort within Built Environment Volume II”
Asian Cities Climate Change Resilience Network
(ACCCRN), pp .15-19.
• Bijon Sarma, (2013) “Burnt-Pot Roof Insulation” (BPRI):
Its Application and Efficiency in Bangladesh”.
• Meghana Charde and Rajiv Gupta, (Dec. 2013), “Annual
Thermal Performance of a Hollow Roof in Combination
with a Cavity Wall and Static Sunshade: Experimental
Study of Energy-Efficient Rooms.” J. Energy Eng., 2013,
139(4): 281-289.
• Irshad Ahmad, (2010), “Performance of antisolar
insulated roof system.” Renewable Energy 35 (2010) 36–
41.
REFERENCES:
• C.V. Subramanian, N. Ramachandran and S.
Senthamil Kumar, (2017), “A Review of Passive Cooling
Architectural Design Interventions for Thermal Comfort
In Residential.” Indian J.Sci.Res. 14 (1): 163-172, 2017.
• Mohammad Arif Kamal, (September 2012), “An
Overview of Passive Cooling Techniques in Buildings:
Design Concepts and Architectural Interventions.” Acta
Technica Napocensis: Civil Engineering & Architecture
Vol. 55, No. 1 (2012).
• Neha Gupta & Gopal N. Tiwari, (August 2016),
“Review of passive heating/cooling systems of buildings”
Energy Science and Engineering2016; 4(5): 305–333.
70
REFERENCES:
Arif S. (2011). Energy Efficient House Design, Effect of
Orientation on indoor temperature profile, doctorate
Thesis, University of Engineering and Technology,
Lahore,Pakistan.
I. Hernández-Pérez, G. Álvarez, J. Xamán, I. Zavala-Guillén, J.
Arce and E. Sim, (May 2014), “Thermal performance of
reflective materials applied to exterior building components—
A review.” Energy and Buildings 80 (2014) 81–10.
SimulationsPrasanthi R. Vangimalla ; Svetlana J. Olbina ;
Raymond R. Issa ; Jimmie Hinze , (Dec. 2011). Validation of
Autodesk Ecotect™ accuracy for thermal and day lighting
IEEE11-14 Dec. 2011
71
REFERENCES:
72

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