EMS Solutions, Moving from Mind to Market
Contact: Arvind Kumar, Business Development Manager, arvind_kumar@pactroninc.com
EMS Solutions, Moving from Mind to Market
Profile
Pactron is a preeminent provider of engineering and
manufacturing servic...
EMS Solutions, Moving from Mind to Market
3
About Pactron
 Established in 1988
 Headquarters in Santa Clara, CA
 Engine...
EMS Solutions, Moving from Mind to Market
4
Pactron’s End to End Service
Board Level
Design & Engineering
Simulation
Analy...
EMS Solutions, Moving from Mind to Market
Pactron Sample Designs
System/Evaluation
Boards
5Pactron Confidential
EMS Solutions, Moving from Mind to Market
System Design Expertise
 Schematic Engineering Based on a Block Diagram or requ...
EMS Solutions, Moving from Mind to Market
7
Enterprise Solid State Hard Drive
 Marvell’s Flash Controller
 2.5 inch Ente...
EMS Solutions, Moving from Mind to Market
PCI–Ex8 HBA
Pactron Confidential 8
• Hardware Architecture,
Schematic & Componen...
EMS Solutions, Moving from Mind to Market
9
 High Speed Transceivers 6.4 gbps
per pair
 Altera Stratix IV GX FPGAs
 CPL...
EMS Solutions, Moving from Mind to Market
10
 XAUI 3.125 gbps per pair, PCIe, Gigabit Ethernet, DDR2 SODIMM
 Broadcom Sw...
EMS Solutions, Moving from Mind to Market
11
PCIe Form-Factor Video Protocol Board
 PCIe Gen-2 x1 Form Factor
 2 DVI Por...
EMS Solutions, Moving from Mind to Market
Birchwood Development Kit
Pactron Confidential 12
The Birchwood System is a low ...
EMS Solutions, Moving from Mind to Market
Platform CustomizationPlatform Customization
Pactron Confidential 13
EMS Solutions, Moving from Mind to Market
System Level design
The Ironwood is a low cost router based on Birchwood
.
07/10...
EMS Solutions, Moving from Mind to Market
15Pactron Confidential
VRM
Load (DUT) Top Side
Power Plane Noise Amplitude Plot
...
EMS Solutions, Moving from Mind to Market
16Pactron Confidential
Capacitors to be
optimized
Noise
Suppressing
Cap
Noise
Su...
EMS Solutions, Moving from Mind to Market
17Pactron Confidential
24 SERDES @ 10GHz
16 to SMA & 8 loopback
RO4350 & FR4
Ret...
EMS Solutions, Moving from Mind to Market
Pactron Confidential 18
BGA Antipad Optimization in
inner layers for high speed
...
EMS Solutions, Moving from Mind to Market
Pactron Confidential 19
Time Domain Analysis HSPICE by inputting the channel
s-...
EMS Solutions, Moving from Mind to Market
Pactron Confidential 20
Tools Used
•Ansoft HFSS
•Sigrity Power SI
•Synopsys HSPI...
EMS Solutions, Moving from Mind to Market
Pactron Manufacturing
and Test Capability
21Pactron Confidential
EMS Solutions, Moving from Mind to Market
Capabilities
 ISO 9001:2008 & ISO13485:2003
 ESD controlled facility
 4 fully...
EMS Solutions, Moving from Mind to Market
Pactron - Manufacturing
 Material verification & Control
• Measure and verify p...
EMS Solutions, Moving from Mind to Market
Paperless Work Instructions
Board level
Traceability
Color coded
Visual aids
Wor...
EMS Solutions, Moving from Mind to Market
Defined Manufacturing Process
Each board on the shop floor
is identified using a...
EMS Solutions, Moving from Mind to Market
In-Process Quality
 Boards are scanned at
each step of the
process
 If defects...
EMS Solutions, Moving from Mind to Market
Test
 Flying probe machines
• Locate Board Shorts
• Measure passive and active ...
EMS Solutions, Moving from Mind to Market
28
In Summary ~ Why Pactron?
• Ideal model for constantly evolving technology
•B...
Upcoming SlideShare
Loading in …5
×

Pactron , Hardware, Board level & Manufacturing solutions

1,202 views
1,014 views

Published on

Published in: Technology, Business
0 Comments
1 Like
Statistics
Notes
  • Be the first to comment

No Downloads
Views
Total views
1,202
On SlideShare
0
From Embeds
0
Number of Embeds
0
Actions
Shares
0
Downloads
0
Comments
0
Likes
1
Embeds 0
No embeds

No notes for slide

Pactron , Hardware, Board level & Manufacturing solutions

  1. 1. EMS Solutions, Moving from Mind to Market Contact: Arvind Kumar, Business Development Manager, arvind_kumar@pactroninc.com
  2. 2. EMS Solutions, Moving from Mind to Market Profile Pactron is a preeminent provider of engineering and manufacturing services to the electronics industry. With established expertise in the design and manufacture of board level solutions, Pactron services a broad range of industries including semiconductor, medical devices, telecom, aerospace and defense. Pactron’s integrated approach from design engineering through manufacturing, all under one roof, yields dramatic compression in time to market coupled with lowest total cost of ownership for projects and programs to its customers. Pactron Confidential 2
  3. 3. EMS Solutions, Moving from Mind to Market 3 About Pactron  Established in 1988  Headquarters in Santa Clara, CA  Engineering, Design & Manufacturing in Santa Clara  Support centers in Texas, China  Design & Manufacturing Support Centers in India  Employee Headcount : ~300  Registered to ISO9001 & ISO13485  System Level Solutions: Engineering, Design & Manufacturing  Long standing customer base  Semiconductor : Intel, Marvell, Texas Instruments, Cypress, LSI….  OEM’s : Hughes, DRS, Smith & Nephew, Avantis, Asante, Zonare Medical…. Pactron Confidential
  4. 4. EMS Solutions, Moving from Mind to Market 4 Pactron’s End to End Service Board Level Design & Engineering Simulation Analysis PCBA Test •Schematic Engineering •Board Layout •High Speed Simulation •Mechanical Design •FPGA, Firmware Development •Ansoft HFSS - 3D Modeling •Sigrity Power SI and Power DC •HSPICE •SpectraQuest •PowerPlane Analysis •Material Management •Complex PCB Mfg. •High Density Assembly •Integrated Rework •Functional •Boundary Scan •Flying Probe Pactron Confidential Design & Engineering Manufacturing
  5. 5. EMS Solutions, Moving from Mind to Market Pactron Sample Designs System/Evaluation Boards 5Pactron Confidential
  6. 6. EMS Solutions, Moving from Mind to Market System Design Expertise  Schematic Engineering Based on a Block Diagram or requirements from customer  Experience with the following interfaces:  DDR3/2/1, NAND, QDRII/II+, SDRAM, DRAM,SRAM, FIFOs, Intel’s QPI, PCIe Gen2/3, SATA 2.0/3.0, USB2/3 host and device implementation, Gigabit Ethernet, PCI, DVI, Display Port, VGA, HDMI, LCD Interfaces, SPI, I2C, eMMC, SD, MMC, and etc  Power Supply Design  Design a power distribution system based on the requirements  Switching and Linear Regulators  Battery Charging and Monitoring Circuit  FPGA expertise  Experience with different FPGA implementation like Altera, Xilinx, Lattice and Actel  Ability to account for clock management, power requirement and I/O level setting for various interfaces  Firmware/FPGA program development  Windows and Linux operating system firmware development  Low Level Device Driver Development for UBoot and Linux Kernel  Porting of Uboot, Linux Kernel, and rootFS into an embedded ARM processor  Boundary Scan Implementation  Design for testability by implementing boundary scan chain  Test Development and Debug  Validate customer BSDL file  Board Design and Signal Integrity Analysis  Constrained driven manual routing  Simulation of high speed buses using IBIS/HSpice models and recommend termination and routing topology. Perform 3D modeling for any 3D structures on the board (via, connector)
  7. 7. EMS Solutions, Moving from Mind to Market 7 Enterprise Solid State Hard Drive  Marvell’s Flash Controller  2.5 inch Enterprise SSD  Power Hold-up circuitry using Tantalum Caps  Power Back-up circuitry using Super Caps  SATA Interface – 6 Gb/s  On-Board Discrete DDR3 Devices Pactron Confidential
  8. 8. EMS Solutions, Moving from Mind to Market PCI–Ex8 HBA Pactron Confidential 8 • Hardware Architecture, Schematic & Component Engineering • Power Supply/Distribution Design • Super Cap Back up Design • SI ,PI & Thermal Analysis • MTBF • E-DVT • M-DVT • Protocol Compliance : PCI-E, SAS, SATA • FCC, CE Compliance • DFM, DFA
  9. 9. EMS Solutions, Moving from Mind to Market 9  High Speed Transceivers 6.4 gbps per pair  Altera Stratix IV GX FPGAs  CPLD to support PFL programming  3D Modeling using HFSS for high speed channel  Hybrid Material – Rogers 4350 and Nelco  28 layers with blind via technology because of back to back BGAs  High Dense Placement with 0201 components  5% impedance tolerance on high speed traces High Speed I/O Board 9Pactron Confidential
  10. 10. EMS Solutions, Moving from Mind to Market 10  XAUI 3.125 gbps per pair, PCIe, Gigabit Ethernet, DDR2 SODIMM  Broadcom Switch for XAUI Interface, Cavium and Power PC Processor, PCIe Switch, Altera CPLD for system management  Boundary Scan Implementation for testability  High Voltage Translation Line Card 10Pactron Confidential
  11. 11. EMS Solutions, Moving from Mind to Market 11 PCIe Form-Factor Video Protocol Board  PCIe Gen-2 x1 Form Factor  2 DVI Ports  2 Display Ports  2 HDMI Ports  Gigabit Ethernet  Video Out BNC  Discrete DDR3 Pactron Confidential
  12. 12. EMS Solutions, Moving from Mind to Market Birchwood Development Kit Pactron Confidential 12 The Birchwood System is a low power development/evaluation platform based on the high performance Marvell’s Armada 300 88F6282 ARMv5TE compliant core with integrated 16 KB L1 Cache and 256 KB L2 cache that can run up to 2.0 GHz. The system enables users to design and develop innovative embedded products based on the Marvell’s 88F6282 processor. The system has 512 MB (128 MB x 4) DDR3 RAM and 512 MB NAND Flash. The System can be used by developers as is or Pactron can provide customized industrial designs, hardware and software for your specific needs. Features: The system supports the following features: •Linux-2.6.31.8 ARM Linux Kernel •Ubuntu 9.04 Root File System •16 bit DDR3 SDRAM running at 533 MHz clock rate •8-bit 512 MB NAND flash boot support •eSATA 3 Gbps data rate •SATA 2.5” Hard Drive Interface 3 Gbps Data Rate •4-bit SD Card Interface •Two Gigabit Ethernet (10/100/1000 Mbps) ports •Two PCIe x1 Interface (Standard and Mini-PCIe) •Seven USB 2.0 Ports •DVI Video Output •2x16 Character LCD •JTAG/UART0 Interface using Mini USB •RS232/RS485 for UART1 and SMB Bus Applications: Single Board Computer Proxy Server Security Point of Sale (PoS) Industrial controller Access Point Routers VPN Storage
  13. 13. EMS Solutions, Moving from Mind to Market Platform CustomizationPlatform Customization Pactron Confidential 13
  14. 14. EMS Solutions, Moving from Mind to Market System Level design The Ironwood is a low cost router based on Birchwood . 07/10/13 Pactron Corporation 14
  15. 15. EMS Solutions, Moving from Mind to Market 15Pactron Confidential VRM Load (DUT) Top Side Power Plane Noise Amplitude Plot Noise @ 80MHz Noise @ 310 MHz Noise @ 420 MHz Challenges Layers - 32 layers Thickness - 217 mil Material – Rogers 4350 & FR4 (Hybrid) SERDES 11Gbps High Di/Dt and switching freq Power Integrity Analysis
  16. 16. EMS Solutions, Moving from Mind to Market 16Pactron Confidential Capacitors to be optimized Noise Suppressing Cap Noise Suppressing Cap Decoupling capacitor of BGA is optimized for its location and value to achieve target power plane impedance. Before Optimization After Optimization Decoupling Capacitor Optimization
  17. 17. EMS Solutions, Moving from Mind to Market 17Pactron Confidential 24 SERDES @ 10GHz 16 to SMA & 8 loopback RO4350 & FR4 Return Loss > 10db @ 10 GHz Challenges Signal Integrity Analysis
  18. 18. EMS Solutions, Moving from Mind to Market Pactron Confidential 18 BGA Antipad Optimization in inner layers for high speed channels SMA connector footprint optimization TDR of the high speed channel Simulation Impedance discontinuity minimized at the press fit connector side DUT (BGA) HighSpeedlanes@25GBps HighSpeedlanes@25GBps DUT (BGA footprint optimized) Char Board to verify Interlaken Interface DUT (BGA) Serdes lanes to verify 10.3125Gbps operation Airmax connector footprint optimization to minimize impedance discontinuity Contactor/Connector Footprint & Via Optimization
  19. 19. EMS Solutions, Moving from Mind to Market Pactron Confidential 19 Time Domain Analysis HSPICE by inputting the channel s-parameter model and driver/reciever IBIS model. Eye Diagram Analysis for High speed digital lines. Time Domain & Eye Analysis TDR of High speed traces DDR DQ lane Voltage vs. Time plot with input PRBS pattern To analyze reflection and ground bounce.
  20. 20. EMS Solutions, Moving from Mind to Market Pactron Confidential 20 Tools Used •Ansoft HFSS •Sigrity Power SI •Synopsys HSPICE •Cadence Sigxplorer
  21. 21. EMS Solutions, Moving from Mind to Market Pactron Manufacturing and Test Capability 21Pactron Confidential
  22. 22. EMS Solutions, Moving from Mind to Market Capabilities  ISO 9001:2008 & ISO13485:2003  ESD controlled facility  4 fully automated SMT lines • Rigid, Flex and Rigid Flex assemblies • Board thickness ranging from 30 to 330 mils (52 layers max) • Max board size 22 X 24” • Fine pitch component down to 12 mils, 0201s • BGA, uBGA re-ball and rework  Automated Optical Inspection & 3D X-Ray  Wave and Selective Wave solder  Aqueous and chemistry based closed loop wash systems  In house BGA/ CSP rework and re-ball capabilities  Cabelling / Box build and Mechanical Enclosures  Flying probe and function test capabilities  DFM/DFT
  23. 23. EMS Solutions, Moving from Mind to Market Pactron - Manufacturing  Material verification & Control • Measure and verify passive components before loading on the equipment • Approved AVL, Alternates and part marking are available through MOS  Paperless factory • Work instructions are provided in the form of visual aids, pictures etc., • Technicians have access to enter any feedback to a centralized system  Integrated Process control and tracking  In process Quality control • AOI, In line QC, First article, QA  Test Management  All aspects of Process, Quality & Test are fully incorporated using Aegis (Manufacturing Operations System)  IPC 610, J STD-001 certified
  24. 24. EMS Solutions, Moving from Mind to Market Paperless Work Instructions Board level Traceability Color coded Visual aids Work Instructions Component Information
  25. 25. EMS Solutions, Moving from Mind to Market Defined Manufacturing Process Each board on the shop floor is identified using a unique Serial Number
  26. 26. EMS Solutions, Moving from Mind to Market In-Process Quality  Boards are scanned at each step of the process  If defects occur they are assigned to the Serial number of the board and the board is tagged as failed  System doesn’t let the boards continue until the defect is fixed
  27. 27. EMS Solutions, Moving from Mind to Market Test  Flying probe machines • Locate Board Shorts • Measure passive and active components like resistors, capacitors, relays, diodes, etc on a loaded board • For relay test the Coils are powered on and relay is tested for proper switching continuity and functionality • Current Leakage Measurements • Increases test efficiency by testing thousands of nets in minutes • With DFT able to obtain 80 % - 100 % coverage of boards.  Boundary Scan • Assist in checking BGA to board continuity using JTAG scan connectivity • Increase test coverage  Programming • IC Programming of Eproms, FPGA programming like Xilinx/Altera  Functional Test Software/Hardware Pactron Confidential 27
  28. 28. EMS Solutions, Moving from Mind to Market 28 In Summary ~ Why Pactron? • Ideal model for constantly evolving technology •Broad Level of Engineering Support •Integrated Engineering Expertise •Flexible & Agile Manufacturing Strategy • Integrated Design & Manufacturing • Low volume Prototyping • Medium to High Volume Support •Strategic global presence • US – Sunnyvale, Dallas • Asia – India, China •One Stop Shop for a Engineering & Manufacturing PCBA Project Requirement Pactron Confidential A Turn-Key Solutions Provider High End Designs – Manufacturing - Final Test

×