1. Terry Hannah
108 Dockwell Ln Summerville, SC 29485 843-460-7007 Hannah5@knology.net
Manufacturing Professional
Automotive manufacturing professional with over 21 years of experience
Worked in diesel production, after two years took Bosch mechanic training to become a Set-up
Mechanic. Four years later I became a Development Engineering Technician, Experienced in
scientific data analysis..
My most recent position as a Quality Technician with Bosch, Imanaged SPC of approximately 180
production machines.
Twenty years’ experience managing my own business and retail store.
Motivated to dedicate myself to achievements of new tasks and understand the need to work with a
sense of urgency, quality, and its perception.
Self-tasked and works well independently and in team.
Have demonstrated the ability to work beyond my scope of experience in craft and knowledge.
Worked within tight timelines delivering satisfactory results and concluding projects.
Works well under pressure to meet or exceed deadlines.
Experienced communicating with business associates..
Indicate and lead problem solving, serving a global educational resource.
Can rebuild pumps, engines, transmissions, and transfer equipment. Experienced hydraulic and
pneumatic technician. Can troubleshoot electrical inputs (proc switch. Lever)etc. Experienced with
many controllers and program use as well as changing written structure in machine parameters.
PROFESSIONAL EXPERIENCE
Development Engineering and Quality Technician 2008 to 2015
Robert Bosch Corporation North Charleston, SC
Reported to Farmington Hills, Michigan location
I trained and eventually took over a positon meant of a Senior Engineer.
Reported SPC characteristicsfor department to management and VP and make suggestions for
machine performance to engineering staff. I was the Q-das administrator for the plant CMM
software, manually and electronicallycollected SPC data, and handled all user management needs in
the department.
Accomplished data scientist and data analyst.
Lead responsible for all gage capability studies in the department, made sure all 3yr Cg and RR
studies were completed and appropriately dispositional using Solara software.
Responsible for all machine’s capabilitystudies and represented department during internal and
external audits.
Implemented all new gages and techniques for forwarding and acquiring data.
Trained interns to handle gage process, PPAP’s for machine moves and buy offs.
Monitored and updated the QAM (Quality Assurance Matrix) for the department and represented
the department in external and internal audits.
2. Terry Hannah Page 2
I was the interface between plants on P2P (Plant to Plant) quality notifications. Ireported monthly
to plant senior management on global exposure to P2P non-conformance. I was the champion for
all QC’s organizing, meeting and assembling the team to fix P2P complaints. Ensured 8-D’s were
filled out and QI and QC were closed 1-2-14-60 in SAP. Helped with fishbone ,FMEAs, and
experienced in analytical problem solving techniques.
I was the Data Security Partner for the department; lead on internal and external audits.
Managed the departments programs, usage, data, access, and addressed computer viruses when
found.
Conducted failure analysis of diesel products from field returns, 0-mileage, pulsation, endurance,
QZ, production parts and created scientific experiments. Assisted in the setup and operation of
product non-fired engine endurance testing.
Function tested and mapped fueling curves, and manually evaluated curve performance.
Wrote technical reports, documenting results using current technical lab equipment, conclusions and
corrective actions. Self-trained at key boarding.
Accomplished and professional at using data concentrators, Macros, Excel, Word, PowerPoint
,mini-tab,Access and Outlook. Participated in cross-functional teams to resolve production and
quality issues.
Operated and maintain lab equipment Mahr, Keyence, Torque, Flushing.ultra sonic cleaning,
electronic testing. Experienced at writing technical documents on Endurance bench’s, lab
equipment, investigation techniques. Created PQIs for production and engineering, updated ,
maintained and verified for audits.
Wrote extensive in-department technical reports on investigation results. Shared thru Outlook a
large global distribution list of Senior Management and uploaded into the Bosch internal DSBFD
database, similar to IQIS.
Worked in platform development, doing extensive documentation of performed pulsation and
pulsation platform development. Experienced thermal tester.
Completed many special projects including lead on engineering documentation transfer from
Charleston, SC to Curitiba, Brazil, only individual qualified to transfer engineering knowledge to
Curitiba on N-2 unit injector teardown and analysis, created visualfailure catalog for transfer to
simplify the understanding of the extent of damage, created engineer’s processes for new products,
brought in outside companies, set-up machines, wrote PQI's.
Set-Up Mechanic 1994 to 2008
Robert Bosch Corporation North Charleston, SC
Run cells as Set-up in manufacturing of diesel injector manufacturing machines.
Responsible for a unit of 6 to 20 people.
Associate responsible for finding ten year old failure in process. Wrote PQIs and documentation
saving millions in non-conforming parts.
Setup, operated, and repaired two to five axis mills, grinders, washers, ECM's, turret mills and lathes.
Trouble shoots Hydraulics and pneumatics. remove and replace motors, seals, gears, bearings,.
Solely responsible for complete tear down of machines and effective reassembly and by off.
Performed gage recalls.
Managed Montronix tool monitoring devices and set tools using Zoeller.
Involved in TOP, held all positions.
Used BPS, 5S, TPM, and leanline.
3. Terry Hannah Page 3
Familiar with most controllers. Allen Bradley , Fanuc, Seimens.
Handled all offsets and computer setups, also responsible program adjustments.
Completely torn down lathes to troubleshoot and reassembled into operation.
Handled all alignments and adjustments.
Obtained full understanding of the manufacturing process. I am a accomplished mechanic.
Tig Welder (P/T) 2004 to 2006
Charleston Rubber and Gasket Hanahan , SC
Tig weld corrugated SS pipe, Three type material weld in one pass.( Pipe , Collar and braid.)
Weld on fixture devise. Flange , nut or pipe thread.
Pipes ranged in size from ¼” inch to 18s ” in diameter.
Foot operated rotary devise was used for turning pipes during continuous weld.
All pipes pressure tested.
Fabricator 1985 to 1987
Atlantic Fabricators North Charleston S.C.
Fabricate aluminum electronic boxes for communications use.
Use Amada equipment, ( Shear, Programmable punch, Break).
Assemble finished product
Create customer requests.
Weld using Mig , Tig, stick .
Cutting using gas.
Manager 1982 to 1985
Bakers Shoes Atlanta GA
Manage store operations. ( payroll and percentages, bank deposits ,taxes, ,billing, inventory,
facilities)etc.
Create improvements.
Drive employee sales, satisfaction and motivation.
Human resources, affirmative action, development, improvement, training, engagement and record
keeping.
Open to close manager (9:00am to 9:00pm).
4. Terry Hannah Page 4
Welder Fitter 1980 to 1982
Detyens Shipyard Wando S.C.
Ship board foundation were cut loose and brought into the shop to be measured and fabricated
new. (Pump, Motor, Engine, Hydraulic, Pneumatic, Environmental ) Foundations.
Used shear to cut ½” mild steel, bench dog, jet rods, cutting torch, and measuring tape, square.
Welded pad eyes for rigging transportation and safety destination assistant.
Communicated improvements for updated equipment implementation.
Assisted in equipment shaft alignment using dial gages, straight edge and level. Corrected for soft
foot. Replaced bearings, pulleys, belts, seals, idlers, set tensions. Measured clearances. i
Installed foundations on ship. Used needle gun, gauge rod , cutting torch and grinder to prep
foundation area.
EDUCATION
Completed Core college coursework CSU.
Completed Bosch Mechanic training
Seven quarters of Welding training, I am an accomplish tig, mig and gas welder.
Completed years of repeated mechanical based based computer training on computer.
Work Keys Scores:
Applied Mathematics (6)
Locating Information (4)
Reading for Information (5)
Workplace Observation (4)
Obtained High School Diploma