A PPT ON PG FOILS PVT. LTD. BASED ON MY EXPERIENCE OF MY SUMMER INTERNSHIP OF 60 DAYS FROM MAY TO JUNE IN 2018

1. MAHAVEER INSTITUTE OF TECHNOLOGY &MAHAVEER INSTITUTE OF TECHNOLOGY &
SCIENCE,JADAN,PALISCIENCE,JADAN,PALI
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A REPORT
ON
INDUSTRIAL VISIT
TO
PG FOLIS LTD. PIPLIYA KALAN,
PALI-RAJASTHAN
Presented To Presented By
Mr. Ravi shekhar Kinja Vikash
(Head Of Mechanical) Mechanical 7th
Sem

2. A PRACTICAL TRAINING SEMINAR ONA PRACTICAL TRAINING SEMINAR ON
PG FOILS PVT. LTD.PG FOILS PVT. LTD.
PIPALIYA KALAN, PALI ( RAJ. )PIPALIYA KALAN, PALI ( RAJ. )

3. PG FOILS LTD.PG FOILS LTD.
BEST SERVICE IS THE CULTURE OF COMPANYBEST SERVICE IS THE CULTURE OF COMPANY
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4. CONTENTSCONTENTS
• Introduction.
• About foil.
• Uses of foil.
• Major Product of company.
• Processing of foil.
• Rolling process.
• Annealing process.
• Printing process.
• Slitting process.
• Scrap generation and recycling.
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5. IntroductionIntroduction
• PG FOILS is a foil industry making 19 different different type of product.
• PG FOILS wholly Indian owned Plant of the Country, having latest
modern machinery and technical know-how.
• It is located above 71 km from pali district in a village pipaliya kalan.
• Commissioned in 1962 by Late Shri Paras Raj Ji Jain.
• Unprocessed foil is used as a row material.
• All raw material in form of foil import from CHINA.
• Operated by PG FOILS GROUP, a ISO 9001:2008 standard company.
• It has five stage installed with 6000 metric tons production of foil per
annum.
• PG FOILS rated in india top 10 foil industry.

6. What is Foil ?What is Foil ?
• A foil is a very thin sheet ( 0.020mm ) usually
made by hammering or rolling.
• Aluminum is most commonly used material.
• Aluminum foil is made from an
aluminum alloy which contains between 92
and 99 percent of aluminum.
• Foils are also easily made with malleable metals
like copper, tin, and gold.
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7. 77
Uses Of Aluminum Foil
• Food Packing.
• Pharmacy foil strip.
• packaging for milk, fruit juice, oil.
• Art & Decoration.
• Butter, chocolates, biscuits wrapping.

8. Products of companyProducts of company
• PG FOILS make 19 different kind of product.
• Major products are as follow-
• Pharmacy foil.
• Label foil.
• Decoration foil.
• Wrap for pouches.
• Food packaging foil.
• House hold and kitchen foil.
• Bakery wrap.
• Lamitube for toothpaste and cosmetics.
• Biscuit and coffee wrap also.
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9. MAJOR PRODUCTS OF COMPANYMAJOR PRODUCTS OF COMPANY
( 1 )( 1 ) BLISTER LIDDING FOILBLISTER LIDDING FOIL
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10. BLISTER LIDDING FOIL
Foil Specification
. Hard Aluminum Foil one side under coat with primer for printing and other
side coated with Heat Seal lacquer (HSL).
. Surface of foil is matt and bright.
Heat Seal Lacquer
• Color less Polymer of Vinyl Chloride.
• The Heat Seal Lacquer is suitable for sealing with PVC/PVDC.
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11. ( 2 ) BARE ALUMINIUM FOIL( 2 ) BARE ALUMINIUM FOIL

12. BARE ALUMINUM FOILBARE ALUMINUM FOIL
• SPECIFICATIONS
• Soft Aluminum Foil one side Matt and other side Bright or Both side Bright.
. Foil gauge is 0.025mm.
. Surface is matt and bright on both side.
. Elongation is 1.5% of original length.
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13. ( 3 )MULTILAYER LAMINATED FOIL( 3 )MULTILAYER LAMINATED FOIL
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14. SPECIFICATIONSPECIFICATION ( STRUCTURE )( STRUCTURE )
~ PET film – LDPE –Aluminum Foil –LDPE Paper – LDPE –Aluminum Foil
LDPE (Plain/Printed).
• Low density polyethylene film is made in monolayer from 100 %.
• It is clear, transparent and treated for perfect lamination.
• Surface is quite dull .
• Foil gauge is about 0.030 with a tolerance limit of 0.0003 mm
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15. ( 4 )PHARMACEUTICAL STRIP FOIL( 4 )PHARMACEUTICAL STRIP FOIL
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16. PHARMACEUTICAL STRIP FOILPHARMACEUTICAL STRIP FOIL
• SPECIFICATIONS
• Soft Aluminum Foil
• laminated soft pharmaceutical strip foil is suitable for
packing the tablet, and capsules (Both side strip foil and
in center tablet or capsules).
• standard foil gauge is 0.025 mm with a tolerance of
0.0020mm.
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17. MANUFACTURING OF FOIL ( PROCESS)MANUFACTURING OF FOIL ( PROCESS)
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SlittingSlitting
Poly-
Laminate
Paper-
Laminate
Wet/Heavy
Lamination
Poly-
Laminate
Paper-
Laminate
Wet/Heavy
Lamination
PrintingPrintingRMRM
Rolling
Mill
Rolling
Mill AnnealingAnnealing

18. Raw materialRaw material
Raw material for aluminum foil is simply
unprocessed foil having a thickness about 80 to 100
micron.
Aluminum is prefer for foil manufacturing because it
is inexpensive, durable, non-toxic.
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19. Rolling millRolling mill
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20. ROLLING MACHINEROLLING MACHINE
• Reduce gauge of two foils at same time.
• Consist of two working and two backup rolls.
• Rubber roll are used for alignment of foils.
• X-ray gauge detecting device is used.
• Total 4 rolls used by which foils gauge reduced in
a control manner.
• Foil gauge is reduced from 100 micron to approx
20-25 micron.
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21. 2121
backside of rolling mill

22. • Rolling Process
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23. ANNELING PROCESSANNELING PROCESS
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24. ANNEALING PROCESSANNEALING PROCESS
• Annealing is used only for requirement of soft foil
• By annealing all the adhesive oil is removed over
the foil which is added during the rolling process.
• Rolling mills always leave some residual oil on the
surface that will need to be removed by annealing.
• After annealing, there is a fine balance between
incomplete degreasing which leads to adhesion
problems
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25. PRINTING OF FOILPRINTING OF FOIL
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26. PRINTING MACHINEPRINTING MACHINE
• Roto gravure machine is used for printing of foil.
• It is a 7 motor driven system.
• Maximum speed of machine is 170m/min.
• Mainly two types 8 & 9 color.
• Cylinder Printing is used.
• Oil used for shining.
• Viscosity is different for different color type.
• ROTO GRAVURE =It is a technique in which
image is engraved on a printing cylinder and it
is inked into ink and subsequently and print the required one.
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27. SLITING MACHINESLITING MACHINE
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28. • SLITTING MACHINE
• By slitting machine edges of foils are cutted.
• By the slitting operation large rolls of material
are converted into narrow rolls.
• For soft material blades and knife use as a cutter.
• For hard material special cutter is used which
have a rough edge for cutting.
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29. SCRAP GENERATIONSCRAP GENERATION
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REASON OF
SCRAP
GENERATION
JOINT
MACHINE
PROBLEM
INPUT
MATERIAL
ISSUE

30. SCRAP GENERATIONSCRAP GENERATION
• 99 percent of scrap will recycle.
• All produced scrap crushes and formed into a blocks of
scrap.
• Block of scrap is melted in furnance and formed in
aluminum shields.
• These aluminum shields are used to make wire.
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31. THANK YOU
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