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IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008                                                                                      537




  Effects of Backfilling on Cable Ampacity Analyzed
            With the Finite Element Method
                          Francisco de León, Senior Member, IEEE, and George J. Anders, Fellow, IEEE


   Abstract—Expressions for computing the external thermal resis-                   In later works by El-Kady and Horrocks [4], El-Kady et al.,
tance ( 4 ) of buried cables, in both the IEEE and the IEC stan-                    [5], Tarasiewicz et al. [6], and Sellers and Black [7], the basic
dards, are applicable to a limited number of installation geome-                    method of Neher and McGrath was extended to take into ac-
tries. In this paper, a method for the computation of 4 using the fi-
nite element approach is presented. With this method, a parametric                  count backfills and duct banks of elongated rectangular shapes,
study on how cable ampacity is affected by different configurations                  and to remove the assumption that the external perimeter of the
of the backfills is performed. The obtained results are compared                     rectangle is isothermal.
with those of the IEC and IEEE standards (Neher–McGrath) and                           The approach for the computation of the external thermal
published extensions by El-Kady and Horrocks. Important differ-                     resistance discussed in the above references assumes that the
ences can be observed for nonstandardized situations.
                                                                                    heat path between the cable and the ground surface is com-
  Index Terms—Ampacity, backfill, cable thermal rating, external                     posed of a region having uniform thermal resistivity. Even in
thermal resistance, finite element method, Neher–McGrath, un-
                                                                                    the case of a backfill or duct bank, the same assumption is made
derground cables.
                                                                                    initially, and a correction factor is applied later to account for
                                                                                    different thermal resistivities. In practice, several layers of dif-
                            I. INTRODUCTION                                         ferent thermal resistivities may be present between the cable sur-
                                                                                    face and the ground/air interface. To deal with a general case of
                                                                                    varying thermal resistivities of the soil, CIGRE Working Group
      OR the majority of buried cables, the external thermal re-
F     sistance accounts for more than 70% of the temperature
rise of the conductor, therefore, various means of reducing its
                                                                                    02 proposed a method using conformal transformation to com-
                                                                                    pute the value of ; see [8]. An alternative approach, presented
                                                                                    in this paper, uses a finite element method allowing analysis of
value have been applied in practice. In many North American
                                                                                    multilayered soils.
cities medium- and low-voltage cables are often located in duct
                                                                                       A second purpose of this paper is to present the results of a
banks in order to allow a large number of circuits to be laid in the
                                                                                    parametric analysis on the effects on ampacity of backfilling.
same trench. The ducts are first installed in layers with the aid of
                                                                                    The quantity, shape and location of the backfill with different
spacers, and then a bedding of filler material is compacted after
                                                                                    thermal resistivities for the native soil have been varied. Addi-
each layer is positioned. Concrete is the material most often used
                                                                                    tionally, the effects the ampacity of installing engineered back-
as filler. High- and extra-high-voltage cables are, on the other
                                                                                    fills at the top of the main backfill are studied.
hand, often placed in an envelope of well-conducting backfill to
improve heat dissipation. Both methods of installation have in                                II.    —EXTERNAL THERMAL RESISTANCE
common the presence of a material with a different thermal re-                         The ampacity of a cable very much depends on the thermal
sistivity from that of the native soil.                                             resistance of the surrounding medium. Apart from the conductor
   Backfilling is more effective when the thermal resistivity of                     size, the thermal resistance of the soil has the greatest influence
the native soil is high. Some soils have naturally high thermal                     on the cable current carrying capability. The value of       for an
resistivity (for example dry sands), but high thermal resistivities                 isolated cable depends mainly on the thermal characteristics of
can also occur when moisture migration (or soil dry out) takes                      the soil/backfill and the installation depth. Fig. 1 shows the vari-
place. The IEEE Standard 442 [1] describes the procedures for                       ation of ampacity as a function of the thermal resistivity of the
measuring the thermal resistivity and gives values for certain                      soil for cables installed in a duct bank [9]. Note that the am-
soils according to their moisture content. A backfill can be an                      pacity is quite sensitive to the changes in the thermal resistance
effective way to prevent soil dry out in the vicinity of a cable.                   of the soil (or resistivity for a given installation depth).
   The first attempt to model the presence of a duct bank or a                          In addition to the factors mentioned before, the value of
backfill in the computation of       was presented by Neher and                      also depends on the positioning of the cables forming a single
McGrath [2] and later adopted in the IEC Standard 60287 [3].                        circuit as well as the shape of the load curve associated with this
                                                                                    circuit. In what follows, we will assume a unity load factor, so
   Manuscript received December 14, 2006; revised September 28, 2007. Paper         the last effect will be ignored.
no. TPWRD-00795-2006.
   F. de León is with the Polytechnic University, Brooklyn, NY 11201 USA            A. Standard Methods for the Calculation of
(e-mail: fdeleon@poly.edu).
   G. J. Anders is with is with the Technical University of £odz, £odz 93-590,        The external thermal resistance to the cables is computed in
Poland (e-mail: george.anders@attglobal.net).                                       both the IEC [3] and IEEE [10] standards using the Neher-Mc-
   Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org.                                                      Grath method published in 1957 [2]. The value of      is com-
   Digital Object Identifier 10.1109/TPWRD.2008.917648                               puted with expressions that depend on whether the cables are
                                                                 0885-8977/$25.00 © 2008 IEEE
538                                                                           IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008




Fig. 1. Ampacity as a function of soil thermal resistivity [9].         Fig. 2. Procedure to compute T for nonhomogenous backfill arrangement.



installed in conduits or directly buried. When the cables are
touching, a difference is made depending on whether the cables
are laid in trefoil or flat formations. Different expressions are
used for equally and unequally loaded cables. A thorough de-
scription of the history and theory of ampacity calculations can
be found in [11].
   In the Neher–McGrath method, a backfill is treated as an
equivalent cylindrical surface whose radius depends on the
width and height of the backfill.

B. Calculation of          Using the Finite Element Method
   When the medium surrounding the cables is composed of
several materials with different thermal resistivities, standard
methods cannot be applied. However, an approximate solution
can be found using the finite element method. The approach is
based on the observation that the temperature rise    at the sur-       Fig. 3. Complex cable installation suitable for the computation of T applying
face of the cable above ambient is equal to                             the finite element method proposed in this paper.


                                                                  (1)
                                                                        tant difference with respect to an approach using only the finite
where       represents the total losses inside the cable. If we set     element method for the computation of the thermal fields. In the
          and            , then                                         latter case, much longer simulation times can be expected.
                                                                           Fig. 3 shows a complex installation that can be solved with
                                                                  (2)   this method. In addition to the native soil, the installation
                                                                        comprises several materials with different thermal resistivities,
where is the cable/duct surface temperature.                            namely: two soil layers, three sets of ducts in trefoil in a back-
   The proposed approach requires building a finite element              fill, several cables in trefoil installed in a duct bank and a steam
mesh and solving the resulting heat transfer equations for the          pipe.
temperature at the cable surface. Fig. 2 shows an example                  The first natural question that arises in the approach proposed
including the details of the cable. In the majority of cases, the       here is how it compares with the standard methods of          calcu-
cable surface is not an isotherm; hence there is a question of          lations for the cases where such comparisons can be made. This
which temperature to choose for (2). A conservative approach            question is addressed in the remainder of this paper.
would be to use the highest value. An alternative would be to
use an average temperature. The latter approach is taken in the
                                                                                    III. VARYING SOIL THERMAL RESISTIVITY
developments that will be presented.
   Adiabatic boundaries are set sufficiently far away on both              Several backfilling arrangements are investigated with para-
sides and the bottom of the installation (boundaries not shown          metric studies. The thermal resistivity of the native soil is varied
in Fig. 2). Experience has shown that these boundary conditions         between 0.5 and 4.0 K.m/W. The two approaches described
result in a negligible error when computing cable temperature           above for computing      are compared in every case.
[14]. The soil surface can be represented as an isothermal or a
convective boundary.                                                    A. Base Case—Directly Buried Cables
   Once      is known, ampacity calculations can be efficiently             The geometry of the base case is shown in Fig. 4. It con-
performed with the standardized procedures. This is an impor-           sists of three trefoil arrangements. The cable construction de-
DE LEÓN AND ANDERS: EFFECTS OF BACKFILLING ON CABLE AMPACITY                                                                           539




                                                                        Fig. 7. Three different quantities of backfill.


Fig. 4. Case base—directly buried trefoils.




                                                                        Fig. 8. Ampacity for different quantities of backfill.



                                                                        soil. Two cases are compared, when          is computed as in the
Fig. 5. Construction details of the cable used for the simulations.     standards and with the finite element method.
                                                                           Three quantities of backfill were examined; see Fig. 7. One
                                                                        (small) has dimensions of 0.7 0.5 m (area           0.35 m ), an-
                                                                        other (medium) with dimensions of 1.2 1.0 m (area              1.2
                                                                        m ), and the last (large) with dimensions of 2.0 1.5 m (area
                                                                        3 m ). The thermal resistivity of the soil is varied between 0.5
                                                                        and 4.0 K.m/W. Fig. 8 shows the ampacity for the arrangements
                                                                        when using the finite element method. As expected, a greater
                                                                        quantity of backfill with a greater area yields larger ampacity.
                                                                        In these examples, the ampacity is increased by 37.5% for the
                                                                        small backfill, 72% for the medium backfill, and by 95% for
                                                                        the large one with respect to the directly buried case. Increasing
                                                                        the backfill quantity incurs additional installation costs. There
                                                                        is an optimal amount of backfill beyond which the increase in
                                                                        the cable rating does not compensate the additional costs. This
Fig. 6. Ampacity for the case base—directly buried trefoils.            topic is analyzed in [12].
                                                                           Fig. 9 shows the differences in percent between the am-
                                                                        pacities calculated with the two methods. The reference is the
tails are given in Fig. 5. Fig. 6 shows the variation of ampacity       ampacity computed with the finite element method. For the
with thermal resistivity of the soil comparing the two methods          directly buried case and the large backfill, the differences are
for computing . It can be seen that both methods give approxi-          small (mostly less than 3%) and negative. Thus, the standard-
mately the same ampacity for the entire range of the soil thermal       ized method computes ampacities slightly on the optimistic
resistivities. It is interesting to note that the ampacity for a soil   side. However, for the small and medium backfills, the stan-
resistivity of 4.0 K.m/W is less than half of that for 0.5 K.m/W.       dardized method gives ampacities mostly on the pessimistic
                                                                        side with differences ranging from 2% to 11%.
B. Case with a Thermal Backfill                                          C. Varying the Depth of the Backfill
   The effects on ampacity of the cable arrangement in Fig. 4             Numerical experiments were performed to find the differ-
installed in a backfill with a low value of thermal resistivity are      ences between the standard and the finite element methods as
analyzed as a function of the thermal resistivity of the native         the depth of the backfill varies. The distance from the top of
540                                                                                   IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008




                                                                                Fig. 12. Extreme cases for varying the width of the backfill.
Fig. 9. Difference in ampacities using standard and finite element methods for
the calculation of T for different backfill quantities.




                                                                                Fig. 13. Ampacity versus backfill width.



                                                                                shallowest case (0.1 m), the finite element results are somewhat
                                                                                optimistic. Similar results were obtained for other combinations
                                                                                of the thermal resistivities.1
Fig. 10. Varying the depth of the backfill from 0.1 m to 10 m.
                                                                                                 IV. VARYING WIDTH AND HEIGHT
                                                                                   The standardized methods for the computation of cable am-
                                                                                pacity for backfill installations are valid for the ratios of width
                                                                                to height ranging from 1/3 to 3. In reference [4], extensions to
                                                                                the standard methods were given. Here, we compare the stan-
                                                                                dardized methods, including the extensions, against the finite
                                                                                element results.

                                                                                A. Varying Width
                                                                                   The width of the backfill was varied from 0.7 m to 4.0 m; the
                                                                                thermal resistivities for the native soil and backfill are 1.0 and
                                                                                0.5 K.m/W, respectively. Fig. 12 shows the arrangement for the
Fig. 11. Ampacity versus installation depth comparing the two methods for       extreme cases and Fig. 13 displays the comparative results. The
computing T .                                                                   width to height ratios were varied between 1.4 and 8.
                                                                                   From Fig. 13, we can observe that the standardized methods
                                                                                compute the ampacity on the conservative side of around 4%
the backfill to the surface was varied from 0.1 m to 10 m; see                   (for this case). This fact was previously noticed in [4]. The
Fig. 10. The results are shown in Fig. 11 for thermal resistivi-                authors showed that the geometric factor obtained with the
ties of 1.0 and 0.5 K.m/W for the native soil and the backfill,                  Neher–McGrath method decreases as the height to width ratio
respectively. As expected, the ampacity decreases as the depth                     1The finite element approach has one more advantage over the standard
increases. Both methods give virtually the same results for every               method for shallow buried cables. Namely, it allows performing analysis with
depth. The largest difference is under 2% and happens for the                   a nonisothermal earth surface. This feature was not explored in this study.
DE LEÓN AND ANDERS: EFFECTS OF BACKFILLING ON CABLE AMPACITY                                                                          541




                                                                     Fig. 16. Cable backfill plus a controlled backfill on top.
Fig. 14. Extreme cases for varying the height of the backfill.




                                                                     Fig. 17. Ampacity gains using a controlled backfill on top.
Fig. 15. Ampacity versus backfill height.



                                                                                    V. CONTROLLED BACKFILLS ON TOP
increases contradicting the results of their (finite element)
scheme. The reason is that in the standard approach, the surface        After digging a trench for the installation of underground ca-
of the backfill is assumed to be an isothermal cylinder. For very     bles, it is a common practice to place the native soil on top of the
large (or small) width/height ratios, this is not true, especially   backfill. However, when the native soil has unfavorable thermal
when the cables are clustered together as in our example. The        resistivity (high value or it is prone to drying out), a controlled
regions of the backfill close to the cables are hotter than the far   backfill with a lower thermal resistivity than the soil can be used.
away regions.                                                        Fig. 16 depicts such a situation.
                                                                        A parametric study has been performed to find the ampacity
                                                                     gains for installations with a controlled (or engineered) backfill.
B. Varying Height                                                    The cables are installed in a small backfill centered at a depth
                                                                     of 1 m with a thermal resistivity of 0.5 K.m/W. The thermal
   The height of the backfill was varied from 0.5 to 4.0 m with a     resistivities of both the soil and the controlled backfill have been
constant width of 0.7 m. This range covers width to height ratios    varied between 0.5 and 4.0 K.m/W.
from 0.714 to 5.71. The initial position of the backfill is now 2 m      Fig. 17 shows the variation in ampacity for several conditions:
(rather than 1 m) to give more room for the variations. Fig. 14      No controlled backfill on top, adding controlled backfill with
depicts the extreme situations and Fig. 15 shows the computed        thermal resistivities of 0.5, 1.0, and 1.5 K.m/W. From Fig. 17
ampacities with the standardized methods, the extensions pub-        one can appreciate that substituting the native soil with a ma-
lished in [4] and the finite element approach.                        terial of lower thermal resistivity can substantially increase the
   We can observe that the standardized method (up to a ratio        ampacity of the cables. As expected, greater ampacity benefits
of width to height of 3) computes the ampacity with less than        are obtained when the thermal resistivity of the native soil is
2% difference with respect to the finite element approach. The        higher. In our example, the improvement in ampacity is more
extensions give maximum differences of 9%. In both cases, the        than 42% when we add a controlled backfill of 0.5 K.m/W sub-
differences are on the optimistic side (i.e., the computed am-       stituting a soil with a thermal resistivity of 4.0 K.m/W.
pacity is larger than the reference ampacity computed with the          All simulations in this section have been performed with the
finite element method).                                               finite element method. The standardized procedures do not have
542                                                                                   IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008



                                                                                 against the method using the finite element approach are as
                                                                                 follows.
                                                                                   • The standard methods accurately match the results from
                                                                                      finite element when the cables are directly buried.
                                                                                   • The standardized methods tend to slightly underestimate
                                                                                      the ampacity when the cables are installed in a well-shaped
                                                                                      backfill (ratio width/height from 1/3 to 3) by a few per-
                                                                                      centage points. As the installation depth increases, the dif-
                                                                                      ferences between the two methods decrease.
                                                                                   • The extensions to the calculation of the geometric factors
                                                                                      proposed by El-Kady and Horrocks work relatively well
                                                                                      for backfills with ratios width to height larger than 3. How-
Fig. 18. Ampacity for three important cases: directly buried cables, cables in        ever, for backfills with ratios width to height smaller than
backfill, and cables in backfill plus a controlled backfill on top.
                                                                                      1/3, the El-Kady/Horrocks approach overestimates the am-
                                                                                      pacity from 5 to 10%.
                                                                                   • In the standards, there is no procedure for computing in
expressions for computing            for the geometrical arrangement
depicted in Fig. 16.                                                                  cases where a controlled backfill is used on top of the main
                                                                                      backfill.
                     VI. SUMMARY OF RESULTS                                         All of the simulations in this paper have been carried out with
                                                                                 the commercially available program for thermally rating cables,
   Fig. 18 compares the three most important cases: the worst-                   CYMCAP, where the algorithms presented in this paper have
case scenario, when the cables are directly buried as in Fig. 4;                 been included [13].
the standard backfill case; and the best-case scenario, when the
cables are installed in a backfill and with a controlled backfill
on top (Fig. 16). The increase in ampacity when the cables are
                                                                                                                REFERENCES
installed in a backfill varies between 0% and 37.5% with respect
to the directly buried case. When a controlled backfill is added,                    [1] IEEE Guide for Soil Thermal Resistivity Measurements, IEEE Std. 442,
the increase in ampacity varies from 0% to 95% of the ampacity                          1981.
for directly buried cables.                                                         [2] J. H. Neher and M. H. McGrath, “The calculation of the temperature
                                                                                        rise and load capability of cable systems,” AIEE Trans. Part III—Power
                                                                                        App. Syst., vol. 76, pp. 752–772, Oct. 1957.
                           VII. CONCLUSION                                          [3] Electric Cables—Calculation of the current rating—Part 2: Thermal
                                                                                        resistance—Section 1: Calculation of the thermal resistance, IEC Std.
   A finite element method for the computation of the thermal                            60287-2-1, 2001-11.
resistance external to the cable        has been proposed. The                      [4] M. A. El-Kady and D. J. Horrocks, “Extended values of geometric
method represents an effective alternative to the use of a full                         factor of external thermal resistance of cables in duct banks,” IEEE
                                                                                        Trans. Power App. Syst., vol. PAS-104, no. 8, pp. 1958–1962, Aug.
thermal finite element program. Once            is computed, the                         1985.
proposed approach applies the standardized rating procedures.                       [5] M. A. El-Kady, G. J. Anders, D. J. Horrocks, and J. Motlis, “Modified
This combination of methods gives the possibility of efficiently                         values for geometric factor of external thermal resistance of cables in
rating cables installed in nonhomogenous soils and/or backfill                           ducts,” IEEE Trans. Power Del., vol. 3, no. 4, pp. 1303–1309, Oct.
                                                                                        1988.
arrangements.                                                                       [6] E. Tarasiewicz, M. A. El-Kady, and G. J. Anders, “Generalized
   A parametrical study on the effects of backfilling on cable am-                       coefficients of external thermal resistance for ampacity evaluation of
pacity has been presented. The analysis includes the comparison                         underground multiple cable systems,” IEEE Trans. Power Del., vol.
                                                                                        PWRD-2, no. 1, pp. 15–20, Jan. 1987.
of two methods for computing the external thermal resistance.                       [7] S. M. Sellers and W. Z. Black, “Refinements to the Neher-McGrath
The most important conclusions on the use of the backfills are                           model for calculating the ampacity of underground cables,” IEEE
as follows.                                                                             Trans. Power Del., vol. 11, no. 1, pp. 12–30, Jan. 1996.
                                                                                    [8] CIGRE, “The calculation of the effective thermal resistance of cables
   • Backfilling is an effective (technically speaking) way to
                                                                                        laid in materials having different thermal resistivities,” Electra, No. 98,
      increase ampacity. Installing a small quantity of backfill                         1985, pp. 19–42.
      can produce sizable ampacity gains.                                           [9] F. de Leon, “Major factors affecting cable ampacity,” presented at the
   • The improvements in ampacity of backfilling are more sig-                           IEEE/Power Eng. Soc. General Meeting, Montreal, QC, Canada, Jun.
                                                                                        18–22, 2006, paper 06GM0041.
      nificant when the thermal resistivity of the native soil is                   [10] IEEE Standard Power Cable Ampacity Tables, IEEE Std. 835-1994.
      high.                                                                        [11] G. J. Anders, Rating of Electric Power Cables: Ampacity Computations
   • The quantity of the backfill substantially affects the                              for Transmission, Distribution, and Industrial Applications. Piscat-
                                                                                        away, NJ: IEEE Press, 1997.
      ampacity.                                                                    [12] G. J. Anders, Rating of Electric Power Cables in Unfavorable Thermal
   • Controlled backfills on top of already backfilled cables can                         Environment. Piscataway, NJ: IEEE Press, 2005.
      significantly increase the ampacity when the native soil has                  [13] CYMCAP for Windows, CYME Int. T&D, Nov. 2006. St. Bruno,
      high thermal resistivity.                                                         QC, Canada.
                                                                                   [14] D. Mushamalirwa, N. Germay, and J. C. Steffens, “A 2-D finite ele-
   The most important conclusions on the comparison of the                              ment mesh generator for thermal analysis of underground power ca-
standardized methods for the computation of the value of ,                              bles,” IEEE Trans. Power Del., vol. 3, no. 1, pp. 62–68, Jan. 1988.
DE LEÓN AND ANDERS: EFFECTS OF BACKFILLING ON CABLE AMPACITY                                                                                                   543



                           Francisco de León (S’86–M’92–SM’02) was born                                       George J. Anders (M’74–SM’84–F’99) received the
                           in Mexico City, Mexico, in 1959. He received the                                   M.Sc. degree in electrical engineering from the Tech-
                           B.Sc. and the M.Sc. (Hons.) degrees in electrical                                  nical University of £odz, £odz, Poland, in 1973, and
                           engineering from the National Polytechnic Insti-                                   the M.Sc. degree in mathematics and the Ph.D. de-
                           tute, Mexico, in 1983 and 1986, respectively, and                                  gree in power system reliability from the University
                           the Ph.D. degree from the University of Toronto,                                   of Toronto, Toronto, ON, Canada, in 1977 and 1980,
                           Toronto, ON, Canada, in 1992.                                                      respectively.
                              He has held several academic positions in Mexico                                   Since 1975, he has been with Ontario Hydro, first
                           and has worked for the Canadian electric industry.                                 as a System Design Engineer in the Transmission
                           From 2004 to 2007, he was the Director of R&D of                                   System Design Department of the System Planning
                           CYME International T&D, St. Bruno, QC, Canada.                                     Division, and currently as a Principal Engineer
Currently, he is an Associate Professor in the Department of Electrical and Com-   with Kinectrics, Inc. (a successor company to Ontario Hydro Technologies),
puter Engineering at the Polytechnic University, Brooklyn, NY. His research in-    Toronto, ON, Canada, and an Adjunct Professor in the Department of Electrical
terests include the analysis of power systems, the electromagnetic and thermal     and Computer Engineering of the University of Toronto and the Technical
design of machines and cables, and the definitions of power under unbalanced        University of Lodz. He has written several books, including Rating of Electric
and nonlinear conditions.                                                          Power Cables: Ampacity Computation for Transmission, Distribution, and
                                                                                   Industrial Applications (IEEE Press, 1997, and McGraw-Hill, 1998) and Rating
                                                                                   of Electric Power Cables in Unfavorable Thermal Environment (IEEE Press,
                                                                                   2005).
                                                                                      Dr. Anders is a Registered Professional Engineer in the Province of Ontario,
                                                                                   Canada.

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Effects of backfilling on cable ampacity analyzed with the finite element method

  • 1. IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008 537 Effects of Backfilling on Cable Ampacity Analyzed With the Finite Element Method Francisco de León, Senior Member, IEEE, and George J. Anders, Fellow, IEEE Abstract—Expressions for computing the external thermal resis- In later works by El-Kady and Horrocks [4], El-Kady et al., tance ( 4 ) of buried cables, in both the IEEE and the IEC stan- [5], Tarasiewicz et al. [6], and Sellers and Black [7], the basic dards, are applicable to a limited number of installation geome- method of Neher and McGrath was extended to take into ac- tries. In this paper, a method for the computation of 4 using the fi- nite element approach is presented. With this method, a parametric count backfills and duct banks of elongated rectangular shapes, study on how cable ampacity is affected by different configurations and to remove the assumption that the external perimeter of the of the backfills is performed. The obtained results are compared rectangle is isothermal. with those of the IEC and IEEE standards (Neher–McGrath) and The approach for the computation of the external thermal published extensions by El-Kady and Horrocks. Important differ- resistance discussed in the above references assumes that the ences can be observed for nonstandardized situations. heat path between the cable and the ground surface is com- Index Terms—Ampacity, backfill, cable thermal rating, external posed of a region having uniform thermal resistivity. Even in thermal resistance, finite element method, Neher–McGrath, un- the case of a backfill or duct bank, the same assumption is made derground cables. initially, and a correction factor is applied later to account for different thermal resistivities. In practice, several layers of dif- I. INTRODUCTION ferent thermal resistivities may be present between the cable sur- face and the ground/air interface. To deal with a general case of varying thermal resistivities of the soil, CIGRE Working Group OR the majority of buried cables, the external thermal re- F sistance accounts for more than 70% of the temperature rise of the conductor, therefore, various means of reducing its 02 proposed a method using conformal transformation to com- pute the value of ; see [8]. An alternative approach, presented in this paper, uses a finite element method allowing analysis of value have been applied in practice. In many North American multilayered soils. cities medium- and low-voltage cables are often located in duct A second purpose of this paper is to present the results of a banks in order to allow a large number of circuits to be laid in the parametric analysis on the effects on ampacity of backfilling. same trench. The ducts are first installed in layers with the aid of The quantity, shape and location of the backfill with different spacers, and then a bedding of filler material is compacted after thermal resistivities for the native soil have been varied. Addi- each layer is positioned. Concrete is the material most often used tionally, the effects the ampacity of installing engineered back- as filler. High- and extra-high-voltage cables are, on the other fills at the top of the main backfill are studied. hand, often placed in an envelope of well-conducting backfill to improve heat dissipation. Both methods of installation have in II. —EXTERNAL THERMAL RESISTANCE common the presence of a material with a different thermal re- The ampacity of a cable very much depends on the thermal sistivity from that of the native soil. resistance of the surrounding medium. Apart from the conductor Backfilling is more effective when the thermal resistivity of size, the thermal resistance of the soil has the greatest influence the native soil is high. Some soils have naturally high thermal on the cable current carrying capability. The value of for an resistivity (for example dry sands), but high thermal resistivities isolated cable depends mainly on the thermal characteristics of can also occur when moisture migration (or soil dry out) takes the soil/backfill and the installation depth. Fig. 1 shows the vari- place. The IEEE Standard 442 [1] describes the procedures for ation of ampacity as a function of the thermal resistivity of the measuring the thermal resistivity and gives values for certain soil for cables installed in a duct bank [9]. Note that the am- soils according to their moisture content. A backfill can be an pacity is quite sensitive to the changes in the thermal resistance effective way to prevent soil dry out in the vicinity of a cable. of the soil (or resistivity for a given installation depth). The first attempt to model the presence of a duct bank or a In addition to the factors mentioned before, the value of backfill in the computation of was presented by Neher and also depends on the positioning of the cables forming a single McGrath [2] and later adopted in the IEC Standard 60287 [3]. circuit as well as the shape of the load curve associated with this circuit. In what follows, we will assume a unity load factor, so Manuscript received December 14, 2006; revised September 28, 2007. Paper the last effect will be ignored. no. TPWRD-00795-2006. F. de León is with the Polytechnic University, Brooklyn, NY 11201 USA A. Standard Methods for the Calculation of (e-mail: fdeleon@poly.edu). G. J. Anders is with is with the Technical University of £odz, £odz 93-590, The external thermal resistance to the cables is computed in Poland (e-mail: george.anders@attglobal.net). both the IEC [3] and IEEE [10] standards using the Neher-Mc- Color versions of one or more of the figures in this paper are available online at http://ieeexplore.ieee.org. Grath method published in 1957 [2]. The value of is com- Digital Object Identifier 10.1109/TPWRD.2008.917648 puted with expressions that depend on whether the cables are 0885-8977/$25.00 © 2008 IEEE
  • 2. 538 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008 Fig. 1. Ampacity as a function of soil thermal resistivity [9]. Fig. 2. Procedure to compute T for nonhomogenous backfill arrangement. installed in conduits or directly buried. When the cables are touching, a difference is made depending on whether the cables are laid in trefoil or flat formations. Different expressions are used for equally and unequally loaded cables. A thorough de- scription of the history and theory of ampacity calculations can be found in [11]. In the Neher–McGrath method, a backfill is treated as an equivalent cylindrical surface whose radius depends on the width and height of the backfill. B. Calculation of Using the Finite Element Method When the medium surrounding the cables is composed of several materials with different thermal resistivities, standard methods cannot be applied. However, an approximate solution can be found using the finite element method. The approach is based on the observation that the temperature rise at the sur- Fig. 3. Complex cable installation suitable for the computation of T applying face of the cable above ambient is equal to the finite element method proposed in this paper. (1) tant difference with respect to an approach using only the finite where represents the total losses inside the cable. If we set element method for the computation of the thermal fields. In the and , then latter case, much longer simulation times can be expected. Fig. 3 shows a complex installation that can be solved with (2) this method. In addition to the native soil, the installation comprises several materials with different thermal resistivities, where is the cable/duct surface temperature. namely: two soil layers, three sets of ducts in trefoil in a back- The proposed approach requires building a finite element fill, several cables in trefoil installed in a duct bank and a steam mesh and solving the resulting heat transfer equations for the pipe. temperature at the cable surface. Fig. 2 shows an example The first natural question that arises in the approach proposed including the details of the cable. In the majority of cases, the here is how it compares with the standard methods of calcu- cable surface is not an isotherm; hence there is a question of lations for the cases where such comparisons can be made. This which temperature to choose for (2). A conservative approach question is addressed in the remainder of this paper. would be to use the highest value. An alternative would be to use an average temperature. The latter approach is taken in the III. VARYING SOIL THERMAL RESISTIVITY developments that will be presented. Adiabatic boundaries are set sufficiently far away on both Several backfilling arrangements are investigated with para- sides and the bottom of the installation (boundaries not shown metric studies. The thermal resistivity of the native soil is varied in Fig. 2). Experience has shown that these boundary conditions between 0.5 and 4.0 K.m/W. The two approaches described result in a negligible error when computing cable temperature above for computing are compared in every case. [14]. The soil surface can be represented as an isothermal or a convective boundary. A. Base Case—Directly Buried Cables Once is known, ampacity calculations can be efficiently The geometry of the base case is shown in Fig. 4. It con- performed with the standardized procedures. This is an impor- sists of three trefoil arrangements. The cable construction de-
  • 3. DE LEÓN AND ANDERS: EFFECTS OF BACKFILLING ON CABLE AMPACITY 539 Fig. 7. Three different quantities of backfill. Fig. 4. Case base—directly buried trefoils. Fig. 8. Ampacity for different quantities of backfill. soil. Two cases are compared, when is computed as in the Fig. 5. Construction details of the cable used for the simulations. standards and with the finite element method. Three quantities of backfill were examined; see Fig. 7. One (small) has dimensions of 0.7 0.5 m (area 0.35 m ), an- other (medium) with dimensions of 1.2 1.0 m (area 1.2 m ), and the last (large) with dimensions of 2.0 1.5 m (area 3 m ). The thermal resistivity of the soil is varied between 0.5 and 4.0 K.m/W. Fig. 8 shows the ampacity for the arrangements when using the finite element method. As expected, a greater quantity of backfill with a greater area yields larger ampacity. In these examples, the ampacity is increased by 37.5% for the small backfill, 72% for the medium backfill, and by 95% for the large one with respect to the directly buried case. Increasing the backfill quantity incurs additional installation costs. There is an optimal amount of backfill beyond which the increase in the cable rating does not compensate the additional costs. This Fig. 6. Ampacity for the case base—directly buried trefoils. topic is analyzed in [12]. Fig. 9 shows the differences in percent between the am- pacities calculated with the two methods. The reference is the tails are given in Fig. 5. Fig. 6 shows the variation of ampacity ampacity computed with the finite element method. For the with thermal resistivity of the soil comparing the two methods directly buried case and the large backfill, the differences are for computing . It can be seen that both methods give approxi- small (mostly less than 3%) and negative. Thus, the standard- mately the same ampacity for the entire range of the soil thermal ized method computes ampacities slightly on the optimistic resistivities. It is interesting to note that the ampacity for a soil side. However, for the small and medium backfills, the stan- resistivity of 4.0 K.m/W is less than half of that for 0.5 K.m/W. dardized method gives ampacities mostly on the pessimistic side with differences ranging from 2% to 11%. B. Case with a Thermal Backfill C. Varying the Depth of the Backfill The effects on ampacity of the cable arrangement in Fig. 4 Numerical experiments were performed to find the differ- installed in a backfill with a low value of thermal resistivity are ences between the standard and the finite element methods as analyzed as a function of the thermal resistivity of the native the depth of the backfill varies. The distance from the top of
  • 4. 540 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008 Fig. 12. Extreme cases for varying the width of the backfill. Fig. 9. Difference in ampacities using standard and finite element methods for the calculation of T for different backfill quantities. Fig. 13. Ampacity versus backfill width. shallowest case (0.1 m), the finite element results are somewhat optimistic. Similar results were obtained for other combinations of the thermal resistivities.1 Fig. 10. Varying the depth of the backfill from 0.1 m to 10 m. IV. VARYING WIDTH AND HEIGHT The standardized methods for the computation of cable am- pacity for backfill installations are valid for the ratios of width to height ranging from 1/3 to 3. In reference [4], extensions to the standard methods were given. Here, we compare the stan- dardized methods, including the extensions, against the finite element results. A. Varying Width The width of the backfill was varied from 0.7 m to 4.0 m; the thermal resistivities for the native soil and backfill are 1.0 and 0.5 K.m/W, respectively. Fig. 12 shows the arrangement for the Fig. 11. Ampacity versus installation depth comparing the two methods for extreme cases and Fig. 13 displays the comparative results. The computing T . width to height ratios were varied between 1.4 and 8. From Fig. 13, we can observe that the standardized methods compute the ampacity on the conservative side of around 4% the backfill to the surface was varied from 0.1 m to 10 m; see (for this case). This fact was previously noticed in [4]. The Fig. 10. The results are shown in Fig. 11 for thermal resistivi- authors showed that the geometric factor obtained with the ties of 1.0 and 0.5 K.m/W for the native soil and the backfill, Neher–McGrath method decreases as the height to width ratio respectively. As expected, the ampacity decreases as the depth 1The finite element approach has one more advantage over the standard increases. Both methods give virtually the same results for every method for shallow buried cables. Namely, it allows performing analysis with depth. The largest difference is under 2% and happens for the a nonisothermal earth surface. This feature was not explored in this study.
  • 5. DE LEÓN AND ANDERS: EFFECTS OF BACKFILLING ON CABLE AMPACITY 541 Fig. 16. Cable backfill plus a controlled backfill on top. Fig. 14. Extreme cases for varying the height of the backfill. Fig. 17. Ampacity gains using a controlled backfill on top. Fig. 15. Ampacity versus backfill height. V. CONTROLLED BACKFILLS ON TOP increases contradicting the results of their (finite element) scheme. The reason is that in the standard approach, the surface After digging a trench for the installation of underground ca- of the backfill is assumed to be an isothermal cylinder. For very bles, it is a common practice to place the native soil on top of the large (or small) width/height ratios, this is not true, especially backfill. However, when the native soil has unfavorable thermal when the cables are clustered together as in our example. The resistivity (high value or it is prone to drying out), a controlled regions of the backfill close to the cables are hotter than the far backfill with a lower thermal resistivity than the soil can be used. away regions. Fig. 16 depicts such a situation. A parametric study has been performed to find the ampacity gains for installations with a controlled (or engineered) backfill. B. Varying Height The cables are installed in a small backfill centered at a depth of 1 m with a thermal resistivity of 0.5 K.m/W. The thermal The height of the backfill was varied from 0.5 to 4.0 m with a resistivities of both the soil and the controlled backfill have been constant width of 0.7 m. This range covers width to height ratios varied between 0.5 and 4.0 K.m/W. from 0.714 to 5.71. The initial position of the backfill is now 2 m Fig. 17 shows the variation in ampacity for several conditions: (rather than 1 m) to give more room for the variations. Fig. 14 No controlled backfill on top, adding controlled backfill with depicts the extreme situations and Fig. 15 shows the computed thermal resistivities of 0.5, 1.0, and 1.5 K.m/W. From Fig. 17 ampacities with the standardized methods, the extensions pub- one can appreciate that substituting the native soil with a ma- lished in [4] and the finite element approach. terial of lower thermal resistivity can substantially increase the We can observe that the standardized method (up to a ratio ampacity of the cables. As expected, greater ampacity benefits of width to height of 3) computes the ampacity with less than are obtained when the thermal resistivity of the native soil is 2% difference with respect to the finite element approach. The higher. In our example, the improvement in ampacity is more extensions give maximum differences of 9%. In both cases, the than 42% when we add a controlled backfill of 0.5 K.m/W sub- differences are on the optimistic side (i.e., the computed am- stituting a soil with a thermal resistivity of 4.0 K.m/W. pacity is larger than the reference ampacity computed with the All simulations in this section have been performed with the finite element method). finite element method. The standardized procedures do not have
  • 6. 542 IEEE TRANSACTIONS ON POWER DELIVERY, VOL. 23, NO. 2, APRIL 2008 against the method using the finite element approach are as follows. • The standard methods accurately match the results from finite element when the cables are directly buried. • The standardized methods tend to slightly underestimate the ampacity when the cables are installed in a well-shaped backfill (ratio width/height from 1/3 to 3) by a few per- centage points. As the installation depth increases, the dif- ferences between the two methods decrease. • The extensions to the calculation of the geometric factors proposed by El-Kady and Horrocks work relatively well for backfills with ratios width to height larger than 3. How- Fig. 18. Ampacity for three important cases: directly buried cables, cables in ever, for backfills with ratios width to height smaller than backfill, and cables in backfill plus a controlled backfill on top. 1/3, the El-Kady/Horrocks approach overestimates the am- pacity from 5 to 10%. • In the standards, there is no procedure for computing in expressions for computing for the geometrical arrangement depicted in Fig. 16. cases where a controlled backfill is used on top of the main backfill. VI. SUMMARY OF RESULTS All of the simulations in this paper have been carried out with the commercially available program for thermally rating cables, Fig. 18 compares the three most important cases: the worst- CYMCAP, where the algorithms presented in this paper have case scenario, when the cables are directly buried as in Fig. 4; been included [13]. the standard backfill case; and the best-case scenario, when the cables are installed in a backfill and with a controlled backfill on top (Fig. 16). The increase in ampacity when the cables are REFERENCES installed in a backfill varies between 0% and 37.5% with respect to the directly buried case. When a controlled backfill is added, [1] IEEE Guide for Soil Thermal Resistivity Measurements, IEEE Std. 442, the increase in ampacity varies from 0% to 95% of the ampacity 1981. for directly buried cables. [2] J. H. Neher and M. H. McGrath, “The calculation of the temperature rise and load capability of cable systems,” AIEE Trans. Part III—Power App. Syst., vol. 76, pp. 752–772, Oct. 1957. VII. CONCLUSION [3] Electric Cables—Calculation of the current rating—Part 2: Thermal resistance—Section 1: Calculation of the thermal resistance, IEC Std. A finite element method for the computation of the thermal 60287-2-1, 2001-11. resistance external to the cable has been proposed. The [4] M. A. El-Kady and D. J. Horrocks, “Extended values of geometric method represents an effective alternative to the use of a full factor of external thermal resistance of cables in duct banks,” IEEE Trans. Power App. Syst., vol. PAS-104, no. 8, pp. 1958–1962, Aug. thermal finite element program. Once is computed, the 1985. proposed approach applies the standardized rating procedures. [5] M. A. El-Kady, G. J. Anders, D. J. Horrocks, and J. Motlis, “Modified This combination of methods gives the possibility of efficiently values for geometric factor of external thermal resistance of cables in rating cables installed in nonhomogenous soils and/or backfill ducts,” IEEE Trans. Power Del., vol. 3, no. 4, pp. 1303–1309, Oct. 1988. arrangements. [6] E. Tarasiewicz, M. A. El-Kady, and G. J. Anders, “Generalized A parametrical study on the effects of backfilling on cable am- coefficients of external thermal resistance for ampacity evaluation of pacity has been presented. The analysis includes the comparison underground multiple cable systems,” IEEE Trans. Power Del., vol. PWRD-2, no. 1, pp. 15–20, Jan. 1987. of two methods for computing the external thermal resistance. [7] S. M. Sellers and W. Z. Black, “Refinements to the Neher-McGrath The most important conclusions on the use of the backfills are model for calculating the ampacity of underground cables,” IEEE as follows. Trans. Power Del., vol. 11, no. 1, pp. 12–30, Jan. 1996. [8] CIGRE, “The calculation of the effective thermal resistance of cables • Backfilling is an effective (technically speaking) way to laid in materials having different thermal resistivities,” Electra, No. 98, increase ampacity. Installing a small quantity of backfill 1985, pp. 19–42. can produce sizable ampacity gains. [9] F. de Leon, “Major factors affecting cable ampacity,” presented at the • The improvements in ampacity of backfilling are more sig- IEEE/Power Eng. Soc. General Meeting, Montreal, QC, Canada, Jun. 18–22, 2006, paper 06GM0041. nificant when the thermal resistivity of the native soil is [10] IEEE Standard Power Cable Ampacity Tables, IEEE Std. 835-1994. high. [11] G. J. Anders, Rating of Electric Power Cables: Ampacity Computations • The quantity of the backfill substantially affects the for Transmission, Distribution, and Industrial Applications. Piscat- away, NJ: IEEE Press, 1997. ampacity. [12] G. J. Anders, Rating of Electric Power Cables in Unfavorable Thermal • Controlled backfills on top of already backfilled cables can Environment. Piscataway, NJ: IEEE Press, 2005. significantly increase the ampacity when the native soil has [13] CYMCAP for Windows, CYME Int. T&D, Nov. 2006. St. Bruno, high thermal resistivity. QC, Canada. [14] D. Mushamalirwa, N. Germay, and J. C. Steffens, “A 2-D finite ele- The most important conclusions on the comparison of the ment mesh generator for thermal analysis of underground power ca- standardized methods for the computation of the value of , bles,” IEEE Trans. Power Del., vol. 3, no. 1, pp. 62–68, Jan. 1988.
  • 7. DE LEÓN AND ANDERS: EFFECTS OF BACKFILLING ON CABLE AMPACITY 543 Francisco de León (S’86–M’92–SM’02) was born George J. Anders (M’74–SM’84–F’99) received the in Mexico City, Mexico, in 1959. He received the M.Sc. degree in electrical engineering from the Tech- B.Sc. and the M.Sc. (Hons.) degrees in electrical nical University of £odz, £odz, Poland, in 1973, and engineering from the National Polytechnic Insti- the M.Sc. degree in mathematics and the Ph.D. de- tute, Mexico, in 1983 and 1986, respectively, and gree in power system reliability from the University the Ph.D. degree from the University of Toronto, of Toronto, Toronto, ON, Canada, in 1977 and 1980, Toronto, ON, Canada, in 1992. respectively. He has held several academic positions in Mexico Since 1975, he has been with Ontario Hydro, first and has worked for the Canadian electric industry. as a System Design Engineer in the Transmission From 2004 to 2007, he was the Director of R&D of System Design Department of the System Planning CYME International T&D, St. Bruno, QC, Canada. Division, and currently as a Principal Engineer Currently, he is an Associate Professor in the Department of Electrical and Com- with Kinectrics, Inc. (a successor company to Ontario Hydro Technologies), puter Engineering at the Polytechnic University, Brooklyn, NY. His research in- Toronto, ON, Canada, and an Adjunct Professor in the Department of Electrical terests include the analysis of power systems, the electromagnetic and thermal and Computer Engineering of the University of Toronto and the Technical design of machines and cables, and the definitions of power under unbalanced University of Lodz. He has written several books, including Rating of Electric and nonlinear conditions. Power Cables: Ampacity Computation for Transmission, Distribution, and Industrial Applications (IEEE Press, 1997, and McGraw-Hill, 1998) and Rating of Electric Power Cables in Unfavorable Thermal Environment (IEEE Press, 2005). Dr. Anders is a Registered Professional Engineer in the Province of Ontario, Canada.