AREQUIPE LOS PINOS IGR – FINAL PROJECT 1
AREQUIPE LOS PINOS IGR
FINAL PROJECT
NINI JOHANA CALDERON ANTURI
PATRICK DANIEL M...
AREQUIPE LOS PINOS IGR – FINAL PROJECT 2
INTRODUCTION
This project was conducted through observationsofmanufacturingArequi...
AREQUIPE LOS PINOS IGR – FINAL PROJECT 3
DESCRIPTION OF THE SETTING
Arequipe Los Pinos IGR is located in Los Pinos neighbo...
AREQUIPE LOS PINOS IGR – FINAL PROJECT 4
OBJECTIVES
GENERAL OBJECTIVES
 Know and learn the process of making Arequipe whi...
AREQUIPE LOS PINOS IGR – FINAL PROJECT 5
HISTORY
Arequipe Los Pinos IGR began with Muñoz family’s idea to learn howto earn...
AREQUIPE LOS PINOS IGR – FINAL PROJECT 6
MATERIALS USED IN THE MANUFACTURING PROCESS
Arequipe los AlpesIGR uses different ...
AREQUIPE LOS PINOS IGR – FINAL PROJECT 7
PROCESS
Arequipe Los Alpes IGR starts its process of manufacturing Arequipe every...
AREQUIPE LOS PINOS IGR – FINAL PROJECT 8
START
Previous treatment
Fabrication steps
ofArequipe
Cooling
Reception of milk
C...
AREQUIPE LOS PINOS IGR – FINAL PROJECT 9
RESULTS
After a long manufacturing process which takes more than seven hours, a
d...
AREQUIPE LOS PINOS IGR – FINAL PROJECT 10
BENEFITS OF THE PRODUCT
Arequipe has a lot of benefits for human health and nutr...
AREQUIPE LOS PINOS IGR – FINAL PROJECT 11
CONCLUSION
Today, concentrated milk products are valued because they keep for mo...
AREQUIPE LOS PINOS IGR – FINAL PROJECT 12
REFERENCES
Kijac, M. (2003). The South American Table: The Flavor and Soul of Au...
Upcoming SlideShare
Loading in …5
×

Final project

249 views

Published on

Published in: Business
0 Comments
0 Likes
Statistics
Notes
  • Be the first to comment

  • Be the first to like this

No Downloads
Views
Total views
249
On SlideShare
0
From Embeds
0
Number of Embeds
6
Actions
Shares
0
Downloads
2
Comments
0
Likes
0
Embeds 0
No embeds

No notes for slide

Final project

  1. 1. AREQUIPE LOS PINOS IGR – FINAL PROJECT 1 AREQUIPE LOS PINOS IGR FINAL PROJECT NINI JOHANA CALDERON ANTURI PATRICK DANIEL MARISANCÉN VARÓN TATIANA CHAVES MONCAYO UNIVERSIDAD DE LA AMAZONIA FACULTY OF SCIENCES EDUCATION ENGLISH BACHELOR DEGREE FLORENCIA - CAQUETA 2013
  2. 2. AREQUIPE LOS PINOS IGR – FINAL PROJECT 2 INTRODUCTION This project was conducted through observationsofmanufacturingArequipe, which is also known as “manjarblanco”. Itis prepared by slowly heating sweetened milk to create a product that derives its taste from the caramelizationofmilk, changing its flavor and color. It is popular in South America and it is considered one of the dairy products positioned firmly on the national and international market due to its delicious taste, the wide variety of presentations, earnings, and the nutritional benefits it provides to people regardless age, gender or social status. The members of the groupchose this product to show the process to make Arequipeand demonstratethe importance ofthis productfor our region. We want to present the manufacturing process of Arequipe as well as the dietary and nutritional properties of its ingredients,among the importance of itsmaking. We did this with the cooperation of the owners who allowed us to know the details of the preparation, packaging and distribution. In the Colombian market, Arequipe is sold as a daily consumption product. It is used as a dessert of certain foodsuch as filler in bakery products, pastries and combination with other sweets for snacks and candies. Nevertheless, it could be found alone, packed in different forms and containers given the need to provide alternatives which satisfy consumers’ tastes and desires, and to give greater value to the product.Through this way, its making provides people not only with nutrients and proteins, but also with jobs and incomes for many who are involved in this business, milkman, bags sellers and others.
  3. 3. AREQUIPE LOS PINOS IGR – FINAL PROJECT 3 DESCRIPTION OF THE SETTING Arequipe Los Pinos IGR is located in Los Pinos neighborhood on the street 31 # 1b – 05, Florencia-Caqueta.The factory makes part of a familiar house which since its building was adequate to hold the company. It has basic and specialize equipment for manufacturing the product,among which there are a huge wood stove built especially for the purpose, a pair of big stainless steel pans used to heat the milk until it reaches its point, and also tools such as an electric mill for grinding the fourteen pounds of rice needed in the process and a pH meter which is an electronic device used for measuring the acidity or alkalinityof the milk to stabilize it before heating it to high temperatures in order to avoid spoiling the final product. The company, in its early years was called Arequipe Los Pinos,but now it is named Arequipe Los PinosIGR because of the death of the senior partner. His wife, Ana IsabelGarzón changed its name after letting the letters of her nameon it.Arequipe Los Pinos IGRis a family business that is managed by three members of the family, who rule the company and work there at the same time. Besides, they employ two people more, RosalbaEscarpeta and NinfaGarzónwho are responsible on the making and packaging of the product respectively. Mrs. Garzón, who is the owner of the factory, monitors the making process and is the person in charge of sealing the bags after they have been filled with Arequipe. Eduardo Muñoz, her son, has different tasks in the company, some of them arebuying materials, labeling the product and accounting. By Eduardo’s side, Ana MaríaVaca, his wife, is working as the saleswoman, dealing with orders and deliveries.
  4. 4. AREQUIPE LOS PINOS IGR – FINAL PROJECT 4 OBJECTIVES GENERAL OBJECTIVES  Know and learn the process of making Arequipe which is a milk-based product that leverages the resources of our region, doing a detailed observation of the work in the factory and how it unfolds step by step, adding ingredients and using materials and machinery until the product is done. SPECIFICSOBJECTIVES  Practice and improve all four skills of communication during the development of the project as well as in the written work and oral presentation.  Describe the detailed process of manufacturing Arequipe.  Identify the nutritional benefits Arequipe provides to people.  Explain the importance of making Arequipe as a regional product, generating jobs, incomes, and different benefits to all people involved.
  5. 5. AREQUIPE LOS PINOS IGR – FINAL PROJECT 5 HISTORY Arequipe Los Pinos IGR began with Muñoz family’s idea to learn howto earn their living. RosebelMuñoz met a man who had empirical knowledge on how to make Arequipe and with his help; he started preparing the aforementioned.At the beginning, the product was prepared with half canteen of milk only, and was sold in ounce jars in shops, homes and schools. Then, Mr. Muñoz traveled to different towns in Caquetáto sell his product. However, the violence that affected the state at that timeprevented him to follow that kind of marketing and work in Florencia only. Later, theowners, Mrs. Garzon and her husband Rosebel Fair Muñoz (RIP) realized that SENA offered a course on manufacturing milk dairy-based products and they registered to learn how to improve their product quality and introduce technology in the making of the process. When they finished the course about twenty years ago, they applied all this knowledge to make sales and profits doubled and soon expanded the business and built a stove with two pans. Since that time, they have gradually adapted the infrastructure of the house and have improved their product over time, based on the experience they have gained throughout years.The partners of the company have like short-term projection to expand the production by operating two new pans that were recently made; for the above-mentioned, it will take two months for the complete drying of the structure.Additionally, it will be able to support gas pipeline to replace wood if needed, whereas as long-term projection exists the idea of buying a vehicle to deliver the product,as well as anespecial pot to make the process much more easier and to reduce the amount of time to prepare the product.
  6. 6. AREQUIPE LOS PINOS IGR – FINAL PROJECT 6 MATERIALS USED IN THE MANUFACTURING PROCESS Arequipe los AlpesIGR uses different kinds of tools and materials to make its product. Utilizing since the start of the making, burning wood to heat the wood stove and pans in which the milk is poured and stirred with a mixing blade until the liquid reaches its consistency. Also, an electric mill is used for grinding down the rice into flour, one of the ingredients of Arequipe, that later is blendedand sieved to make thetexture of the flour finer.When the Arequipe is ready, it is transferred to the hopper before it cools down, and this one is responsible for the packaging process.After the packing is done, the product is weighed with a digital gram scale which is used to know the exact amount of Arequipe in each container.The packaging bags are sealed with a hot sealer to prevent spillages, and whenever it is necessary they use the table saw to cut and build the wood crates which are used to transport and deliver the product. To prepare Arequipe, the factory needs milk, as the main ingredient of the product, and sodium bicarbonate is added to it in order to avoid the generation of lumps during the making.The amount of sugar is based on the amount of the milk used, in order to caramelize it and gives the sweet flavor.Moreover, Sodium benzoate and potassium sorbet work as preservatives, and the secret ingredient that make this Arequipe one of the best desserts of our region is the commitment and effort they put on its making. Along the tools used in the manufacturing process, we found a pH meter, a sensor that is used to measure the acidity of the milk, beside other devices such as plastic recipients, buckets, and measuring jugs to remove debris and facilitate the weighing and packaging of the product.
  7. 7. AREQUIPE LOS PINOS IGR – FINAL PROJECT 7 PROCESS Arequipe Los Alpes IGR starts its process of manufacturing Arequipe every dayat around eight in the morning, but actually it starts the previous day by leaving the rice soaking at night. Thus, as most of the materials, everything is ready for the productionbefore the milkman arrives; they also clean the wood stoves, the pans and preheat the stove. After the milkman arrives, they add the five and a half previously ordered canteens of milk with a sieve in the pan, and add the baking soda to prevent the product from clotting with the high temperaturesit reaches. While the milk is mixed with the mixing blades, they add a lump of sugar and continue mixing it for about an hour,stirring every ten minutes until it turns bubbly.An hour and a half after the milk is boiling;the rice flour previously sifted is liquefied is added to the mixture to continue stirring for a while. When the milk starts to caramelize and reduce its amount, the liquid is transferred to a single vessel and the stirring process continues until it reaches the proper consistency. There are empirical methods to determine the proximity of the required concentration. One of them is a consistency test made in water, it consists in taking a sample of the product with a spoon and adding a drop of it to a glass of water, when the drop is not divert or disrupt, it indicates that it is already in its concentration point. It could be confirmed by using a refractometer to determine the brix grades of the product. Finally, when the mixture is completely consistent, smooth and uniform, the packaging process begins while the Arequipe is still boiling hot and it is packed into especial plastic containers which are able to resist high temperatures.The followingsteps are cooling the product to room temperature for about 2 hours, label, and market it.To be distributed later as one of the most delicious Arequipein our region.
  8. 8. AREQUIPE LOS PINOS IGR – FINAL PROJECT 8 START Previous treatment Fabrication steps ofArequipe Cooling Reception of milk Commercialization PackagingHomogenization Evaporation Pasteurization Storage Product delivery END
  9. 9. AREQUIPE LOS PINOS IGR – FINAL PROJECT 9 RESULTS After a long manufacturing process which takes more than seven hours, a delicious, nutritious, and fortified Arequipe is ready to pack.Once everything is done,the product is packaged in plastic containers and special bags made of polyethylene because they must withstand high temperatures to hold the Arequipe. This, due to the manageability of the product which is easier when it is hot than cold and itsconsistency facilitates the procedure. The particular bags are produced in Neiva and have the following ratings for each presentation of the product:One pound of Arequipe is packed in Caliber 5 bags,one Kilo is packed in Caliber 12 bags, and three poundsare packaged in Caliber 14 bags. When everything is ready, the product is sold in those three forms with the following prices: A bag of 1 pound costs $ 2,200,a bag of 1 Kilo costs $ 4,400, while the bag of 3 pounds cost $ 6,600 pesos. When the product is labeled and packaged, this is distributed to different customers like Cheese Makers, Grocery Stores and Bakeries.In this way, the customers of those places will be able to buy the product and probably use it as an ingredient for something else which could be sold, generating incomes to any stage it pass through. Moreover, when there is a small order it is packed in boxes and delivered on a motorcycle owned by one of the partners, however, when there are big orders, these are packaged in crates and delivered by taxi or bus since the factory has customers outside the state like Choco and Valle.
  10. 10. AREQUIPE LOS PINOS IGR – FINAL PROJECT 10 BENEFITS OF THE PRODUCT Arequipe has a lot of benefits for human health and nutrition. It is a rich source of many essential body-building nutrients, particularly protein, sugars and fat, Vitamin A, the B Vitamins and Calcium (Kijac, 2003. p.13).Arequipe is advisable for children during its growth period, with a daily serving of 30g, athletes and even for adults who suffer from appetite problems.However, Arequipe more than food, it is a dessert that can be enjoyed at any time; it provides energy, which is necessary for the activities of the day. AlthoughArequipe has some advantages and disadvantages, among which we found its delicious taste, its inexpensive costs and it is easy to prepare, in spite of this the Arequipe in frequent consumption may increase weight.
  11. 11. AREQUIPE LOS PINOS IGR – FINAL PROJECT 11 CONCLUSION Today, concentrated milk products are valued because they keep for months and supply milk’s characteristics contribution to the texture and flavor of baked goods and confectionery, but without milk’s water. The cooking and concentration of lactose and protein cause some browning, and this gives its characteristic tan color (Kijac, 2003). This is why, in the making of this project, we recognize to what extend is Arequipe important to our region. Furthermore, after its manufacturing process not only a healthy and valuable product is done, but also it had madeand will make possible many other practices which would not take place if Arequipe was not made, such as milk consumption, taking advantage of our regional dairy production and many other small dealings needed in the process. Among many other beneficiaries who make profit thanks to any local business run using Arequipe. What is more, we would like to add that making this project was much rewarding due to all the work we had to do together which consisted basically of observing and collecting information about proprieties and the manufacturing process, for later analysis and description. While doing research to know what was most significant on the whole, and learning how much important are our regional features as well as Arequipe for us as people. All in all, we enjoyed and gained knowledge in different scopes in life during the realization of the project; along with experience in teamwork, self-reliance and communication skills all through the course.
  12. 12. AREQUIPE LOS PINOS IGR – FINAL PROJECT 12 REFERENCES Kijac, M. (2003). The South American Table: The Flavor and Soul of Authentic Home Cooking from Patagonia to Rio de Janeiro, with 450 Recipes. Boston, MA: Harvard Common Press. http://en.wikipedia.org/wiki/Arequipe https://en.wikipedia.org/wiki/Rice http://en.wikipedia.org/wiki/Sugar

×