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31/01/2011




Fluke Power Quality and
Energy Savings

                  Welcome




Fluke Europe BV                  Eric van Riet                       1




Questions to ask…

   • Does a better quality of the power grid or power system
     automatically lead to energy saving?

   • Is energy efficiency the same as energy saving (i.e. cost
     saving)?

   • Is investing in energy efficient motors and lighting the road
     to a trouble free power grid?




Fluke Europe BV                  Eric van Riet                       2




                                                                                 1
31/01/2011




The primary playground for
PQ and energy saving:




   • What consumes the energy in the Power Grid?
            – Loads
            – Losses in system


   • What creates the current Power Quality issue’s we face?
      – LOADS
Fluke Europe BV                      Eric van Riet                  3




Example with electrical motor
 • Current situation:
          – Standard 3-f motor, 70% mechanical load, direct connection



                                   To save energy:
                                   • Use energy efficiënt motors.
                                   • Use ASD’s
                                   • Size properly!
                                   • Reduce load
                                   • Perform regular maintenance
                                   • Turn it off



Fluke Europe BV                      Eric van Riet                  4




                                                                                 2
31/01/2011




Another option: ASD in combination with
motor to “tune” motor to load


                                             Energy loss in a
                                             pump system when
                                             a throttling valve
                                             controls flow




                                             Energy loss in a pump
                                             system when an
                                             adjustable speed drive
                                             controls flow


  Source: US Dep of Energy



Fluke Europe BV              Eric van Riet                    5




Energy consumption using an ASD




Fluke Europe BV              Eric van Riet                    6




                                                                              3
31/01/2011




Effects of long cabling


           • ASD Output                         • Motor Terminals




Fluke Europe BV                 Eric van Riet                       7




Overvoltage


• Source of EMC problems

• Disastrous for isolation of
  motor windings




Fluke Europe BV                 Eric van Riet                       8




                                                                                4
31/01/2011




Flow of harmonic Currents




Fluke Europe BV    Eric van Riet   9




Bearing Current




Fluke Europe BV    Eric van Riet   10




                                                5
31/01/2011




Current in PE conductor




Fluke Europe BV                             Eric van Riet          11




Power Quality and cost saving

   • Where are the costs in the Power Grid?
            – Energy bill (amount of € per KWh…..or)
                  * Connection value (size of conductor)
            – Estimated lifetime power system (aging due to use)
                  * System loading
                  * Connected components/loads


   • Cost saving in energy most likely marginal with same
     mechanical load.
   • Hidden cost saving present, but…..
   • Also higher chance on PQ problems leading to higher cost


Fluke Europe BV                             Eric van Riet          12




                                                                                6
31/01/2011




What about lighting

   • Lighting is also a large consumer of energy

   • Latest trend pushing strongly for energy efficient lighting
     like:
            – T5 and comparable fluorescent lighting
            – Electronic ballasts versus conventional ballasts




            –LED Lighting


Fluke Europe BV                         Eric van Riet              13




Voltage and Current

        Traditional lamp 60W            Ledlamp 6W




        27 Arms                         18 Arms

        Measured current is equivalent of 100 lamps
Fluke Europe BV                         Eric van Riet              14




                                                                                7
31/01/2011




Real Power comparison

        Normal lamp 60W                              Ledlamp 6W




        59 Watt/lamp                               6.4 Watt/lamp

        Ledlamp 10 x less dissipated power(W)


Fluke Europe BV                    Eric van Riet                   15




Cos phi

        Normal lamp 60W                              Ledlamp 6W




        No difference in Cos phi


Fluke Europe BV                    Eric van Riet                   16




                                                                                8
31/01/2011




Apparent Power

        Normal lamp 60W                           Ledlamp 6W




           60 VA/lamp                             41 VA/lamp

        Apparent Power ledlamp 32% less


Fluke Europe BV                   Eric van Riet                    17




Harmonics




        Test object :Led Lamp
        Mains voltage with voltage THD of 8% (limit of EN 50160)

        Harmonics far above limits IEC 61000-3-2 (2005) class D


Fluke Europe BV                   Eric van Riet                    18




                                                                                9
31/01/2011




Transformer losses

        • Transformer losses are proportional to
          frequency of the harmonic current
          times the amplitude of that harmonic.

        • When a non-linear load is supplied
          from a transformer, it is sometimes
          necessary to de-rate the transformer
          capacity to avoid overheating

        • The de-rating of a transformer is
          expressed by the k-factor


Fluke Europe BV                     Eric van Riet       19




Measured k-factor

        Normal lamp                 Led lamp




        The measured K-factor of the LED lamp is more
         that 400 !!!!

Fluke Europe BV                     Eric van Riet       20




                                                                    10
31/01/2011




Measured k-factor

        Lighting is consuming 17% of the total electric energy.
        If all traditional lighting is replaced by LED then :
        - Total Real Power will decrease 10-15%
        - Total Apparent Power will decrease with 5-7%

        - The total K-factor of the grid will increase with a
          factor 5-10

        This means that the total installed base of
        transformers needs to be extended/replaced
        multiple times.


Fluke Europe BV                      Eric van Riet                   21




Answers to the questions…

   • Does a better quality of the power grid or power
     system automatically lead to energy saving?

   • Is energy efficiency the same as energy saving (i.e. cost
     saving)?

   • Is investing in energy efficient motors and lighting the road
     to a trouble free power grid?




Fluke Europe BV                      Eric van Riet                   22




                                                                                 11
31/01/2011




 Measure to see the impact




PQ issues vary by location, so also the
measurement needs vary by location


No system is alike, hence no “solution” will
have the same effect on different systems


Real impact only visible through proper
measurements!!
 Fluke Europe BV                           Eric van Riet              23




 Answers to the questions…

    • Does a better quality of the power grid or power
      system automatically lead to energy saving?

    • Is energy efficiency the same as energy saving (i.e.
      cost saving)?

    • Is investing in energy efficient motors and lighting the road
      to a trouble free power grid?




 Fluke Europe BV                           Eric van Riet              24




                                                                                  12
31/01/2011




Answers to the questions…

   • Does a better quality of the power grid or power
     system automatically lead to energy saving?

   • Is energy efficiency the same as energy saving (i.e.
     cost saving)?

   • Is investing in energy efficient motors and lighting the
     road to a trouble free power grid?




Fluke Europe BV                 Eric van Riet                   25




Food for thought

   • Investing and engineering in order to save energy is a
     good thing.

   • Blindly applying “energy saving solutions” is NOT a good
     thing.

   • You can only improve a system or situation if you really
     know what is going on….




Fluke Europe BV                 Eric van Riet                   26




                                                                            13
31/01/2011




                  So MEASURE!

                  Quote Lord Kelvin (1824 – 1907):
                     –To measure is to know
                     –If you cannot measure it,
                      you cannot improve it

                     Thank you

Fluke Europe BV      Eric van Riet                   27




                                                                 14

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Power quality-energy-saving-fluke

  • 1. 31/01/2011 Fluke Power Quality and Energy Savings Welcome Fluke Europe BV Eric van Riet 1 Questions to ask… • Does a better quality of the power grid or power system automatically lead to energy saving? • Is energy efficiency the same as energy saving (i.e. cost saving)? • Is investing in energy efficient motors and lighting the road to a trouble free power grid? Fluke Europe BV Eric van Riet 2 1
  • 2. 31/01/2011 The primary playground for PQ and energy saving: • What consumes the energy in the Power Grid? – Loads – Losses in system • What creates the current Power Quality issue’s we face? – LOADS Fluke Europe BV Eric van Riet 3 Example with electrical motor • Current situation: – Standard 3-f motor, 70% mechanical load, direct connection To save energy: • Use energy efficiënt motors. • Use ASD’s • Size properly! • Reduce load • Perform regular maintenance • Turn it off Fluke Europe BV Eric van Riet 4 2
  • 3. 31/01/2011 Another option: ASD in combination with motor to “tune” motor to load Energy loss in a pump system when a throttling valve controls flow Energy loss in a pump system when an adjustable speed drive controls flow Source: US Dep of Energy Fluke Europe BV Eric van Riet 5 Energy consumption using an ASD Fluke Europe BV Eric van Riet 6 3
  • 4. 31/01/2011 Effects of long cabling • ASD Output • Motor Terminals Fluke Europe BV Eric van Riet 7 Overvoltage • Source of EMC problems • Disastrous for isolation of motor windings Fluke Europe BV Eric van Riet 8 4
  • 5. 31/01/2011 Flow of harmonic Currents Fluke Europe BV Eric van Riet 9 Bearing Current Fluke Europe BV Eric van Riet 10 5
  • 6. 31/01/2011 Current in PE conductor Fluke Europe BV Eric van Riet 11 Power Quality and cost saving • Where are the costs in the Power Grid? – Energy bill (amount of € per KWh…..or) * Connection value (size of conductor) – Estimated lifetime power system (aging due to use) * System loading * Connected components/loads • Cost saving in energy most likely marginal with same mechanical load. • Hidden cost saving present, but….. • Also higher chance on PQ problems leading to higher cost Fluke Europe BV Eric van Riet 12 6
  • 7. 31/01/2011 What about lighting • Lighting is also a large consumer of energy • Latest trend pushing strongly for energy efficient lighting like: – T5 and comparable fluorescent lighting – Electronic ballasts versus conventional ballasts –LED Lighting Fluke Europe BV Eric van Riet 13 Voltage and Current Traditional lamp 60W Ledlamp 6W 27 Arms 18 Arms Measured current is equivalent of 100 lamps Fluke Europe BV Eric van Riet 14 7
  • 8. 31/01/2011 Real Power comparison Normal lamp 60W Ledlamp 6W 59 Watt/lamp 6.4 Watt/lamp Ledlamp 10 x less dissipated power(W) Fluke Europe BV Eric van Riet 15 Cos phi Normal lamp 60W Ledlamp 6W No difference in Cos phi Fluke Europe BV Eric van Riet 16 8
  • 9. 31/01/2011 Apparent Power Normal lamp 60W Ledlamp 6W 60 VA/lamp 41 VA/lamp Apparent Power ledlamp 32% less Fluke Europe BV Eric van Riet 17 Harmonics Test object :Led Lamp Mains voltage with voltage THD of 8% (limit of EN 50160) Harmonics far above limits IEC 61000-3-2 (2005) class D Fluke Europe BV Eric van Riet 18 9
  • 10. 31/01/2011 Transformer losses • Transformer losses are proportional to frequency of the harmonic current times the amplitude of that harmonic. • When a non-linear load is supplied from a transformer, it is sometimes necessary to de-rate the transformer capacity to avoid overheating • The de-rating of a transformer is expressed by the k-factor Fluke Europe BV Eric van Riet 19 Measured k-factor Normal lamp Led lamp The measured K-factor of the LED lamp is more that 400 !!!! Fluke Europe BV Eric van Riet 20 10
  • 11. 31/01/2011 Measured k-factor Lighting is consuming 17% of the total electric energy. If all traditional lighting is replaced by LED then : - Total Real Power will decrease 10-15% - Total Apparent Power will decrease with 5-7% - The total K-factor of the grid will increase with a factor 5-10 This means that the total installed base of transformers needs to be extended/replaced multiple times. Fluke Europe BV Eric van Riet 21 Answers to the questions… • Does a better quality of the power grid or power system automatically lead to energy saving? • Is energy efficiency the same as energy saving (i.e. cost saving)? • Is investing in energy efficient motors and lighting the road to a trouble free power grid? Fluke Europe BV Eric van Riet 22 11
  • 12. 31/01/2011 Measure to see the impact PQ issues vary by location, so also the measurement needs vary by location No system is alike, hence no “solution” will have the same effect on different systems Real impact only visible through proper measurements!! Fluke Europe BV Eric van Riet 23 Answers to the questions… • Does a better quality of the power grid or power system automatically lead to energy saving? • Is energy efficiency the same as energy saving (i.e. cost saving)? • Is investing in energy efficient motors and lighting the road to a trouble free power grid? Fluke Europe BV Eric van Riet 24 12
  • 13. 31/01/2011 Answers to the questions… • Does a better quality of the power grid or power system automatically lead to energy saving? • Is energy efficiency the same as energy saving (i.e. cost saving)? • Is investing in energy efficient motors and lighting the road to a trouble free power grid? Fluke Europe BV Eric van Riet 25 Food for thought • Investing and engineering in order to save energy is a good thing. • Blindly applying “energy saving solutions” is NOT a good thing. • You can only improve a system or situation if you really know what is going on…. Fluke Europe BV Eric van Riet 26 13
  • 14. 31/01/2011 So MEASURE! Quote Lord Kelvin (1824 – 1907): –To measure is to know –If you cannot measure it, you cannot improve it Thank you Fluke Europe BV Eric van Riet 27 14