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Dr. Akhilesh Das Gupta Institute of Technology & Management
Prepared By:
Ravi kr. Yadav (06315607917)
Suraj Jha (08415603416)
Sukanto Mette (08215603416)
Shubham Kanauji (07715603416)
Guided By:
MR. VIKAS KATARIA
MR. ANKUR TAYAL
MINOR PROJECT
TO STUDY THE VARIATION IN WORKABILITY AND STRENGTH BY
CHANGING THE PROCEDURE OF CONCRETE MIX
LIST OF CONTENTS
 Introduction
 Objectives
 Literature review
 Tests of cement
 Tests of course aggregate
 Tests of fine aggregate
 Methodology and proceeding
 Conclusions
 References
INTRODUCTION
 Workability is a property of raw or fresh concrete mixture. In simple words, workability means the
ease of placement and workable concrete means the concrete which can be placed and can be
compacted easily without any segregation.
 The strength of concrete is the most important property for us. It depends on density ratio or
compaction and compaction depend on sufficient workability. Fresh concrete must have a
workability as compaction to maximum density is possible with a reasonable amount of work.
Relation of compressive strength and workability with W/C ratio:
Case 2 : Water
cement ratio
Decreases
Compressive
strength Increases
Workability
Decreases
Case 1: Water
cement ratio
Rises
Compressive
strength
decreases
Workability
Increases
OBJECTIVE
To analyze the effect of different way of water addition in concrete with different
grades keeping other parameters constant such as the coarse and fine aggregate size
distribution and other material and instrumental parameters
To determine the properties change such as compressive strength and workability
in three different trials of concrete prepared .
LITERATURE REVIEW
S.NO. AUTHOR WORK YEAR
1. Duval.R ,
E. H. Kadri
Influence of silica fume on workability and the
compressive strength of high performance
concrete . The result show that partial cement
replacement up to 10% silica fume does not
reduce the concrete workability
1998
2. Ferraris,Chiara F.
,Karthik H. Obla,
Russell Hill
The influence of mineral admixture on the
rheology of cement paste and concrete .
rheology test on cement paste were used to
successfully select the type and dosage of
mineral admixture that improved the
workability . Result show that ultrafine fly ash
was determine to give the best result.
2001
S.NO. AUTHOR WORK YEAR
3. Siebal.E Air-void characteristic and freezing and
thawing resistance of superplasticized air
entrained concrete with high workability
1989
4. Zain,Muhammad
Fauzi Mohd,Md
Safiuddin,K.M.Yusof
A study on the properties of freshly mixed high
performance concrete in respect of slump,
slump flow, V-funnel flow, air content,
temperature, and unit weight. The result show
that traditional slump test is not efficient to
evaluate the workability and flow ability of
performance concrete.
1999
S.NO. AUTHOR WORK YEAR
5. Gjory, Odd E. Workability: a new way of testing.
New cements and new mineral and chemical
admixtures affect the fresh concrete workability
in a way that is not properly reflected by
empirical test methods, therefore to take a more
basic approach to the testing and specification
of the fresh concrete workability by coaxial
cylinders viscometer.
1998
6. Deepa Balakrishnan,
K. C. Paulose
Workability and strength characteristic of self
compacting concrete containing fly ash and
dolomite powder. for all levels of cement
replacement concrete achieved superior
performance in the fresh and mechanical tests
compared with the reference.
2013
TESTS OF CEMENT
NORMAL CONSISTENCY TEST :
Water cement ratio Depth of penetration from bottom
32% 35mm
34% 17mm
36% 10mm
38% 0mm
36.25% 6mm
INITIAL FINAL SETTLING TIME TEST :
Cement =400gm
Water= (0.85) * (36.25/100) * (400) = 125gm
Results:
Initial settling time =17 min
Final settling time =10 hr 13min
SOUNDNESS TEST :
Wt Of Cement = 400g
Normal Consistency = 36.25%
Since Water Added = (0.78)*(400)*(36.25)/100
= 113.1 g
RESULT :
Mean expansion = 0.1 mm
Of three samples
Passing through IS Sieve,
mm
Retained on IS Sieve,
mm
Wt. Of aggregate
retained in gram
20 16 45
16 12.5 77
12.5 10 32
10 6.3 1
6.3 Pan 0
FLAKINESS INDEX = (TOTAL WT. PASSING THROUGH VARIOUS THICKNESS GAUGE) * (100)
(TOTAL WT. OF SAMPLE TAKEN)
= ( 45+77+32+1)*100
877
= 17.67%
TESTS OF AGGREGATE
FLAKINESS INDEX:
Passing through IS Sieve,
mm
Retained on IS Sieve,
mm
Wt. Of aggregate retained
in gram
20 16 35
16 12.5 141
12.5 10 45
10 6.3 46
6.3 Pan 0
ELONGATION INDEX = (TOTAL WT. RETAIN THROUGH VARIOUS THICKNESS GAUGE ) * 100
(TOTAL WT. OF SAMPLE TAKEN)
= ( 35+141+45+46)*100
777
= 34.36%
ELONGATION INDEX
SPECIFIC GRAVITY OF COARSE AGGREGATE :
DESCRIPTION SAMPLE IN (gm)
Wt. Of sample 1000
Wt. Of vessel +sample + water (A) 3372
Wt. Of vessel+ water (B) 2754
Wt. Of saturated and surface dry sample (C) 990
Wt. Of oven dry sample(D) 982
= D / { C - ( A – B ) }
= 2.64
WATER ABSORPTION OF COARSE AGGREGATE :
= (C-D) * 100
D
= (990-982) * 100
982
= 0.81%
DESCRIPTION SAMPLE IN GM
Wt. Of sample 1000
Wt. Of vessel +sample + water (A) 3372
wt. Of vessel+ water (B) 2754
Wt. Of saturated and surface dry sample (C) 990
Wt. Of oven dry sample(D) 982
Sieve size
(mm)
Wt. Retained
(kg)
Percentage
retained
Cummulative
% retained
Percentage
finer
40 0 0 0 100
20 0.782 26.06 26.06 73.94
16 0.555 18.49 44.55 55.45
12.5 0.873 29.11 73.66 26.34
10 0.56 18.8 92.46 7.54
4.75 µ 0.229 7.63 100 0
2.36 µ 0 0 100 0
SIEVE ANALYSIS OF COARSE AGGREGATE :
FINE AGGREGATE :
Sieve Analysis :
Sieve in mm Wt. Retain in gram
4.75 1
2.36 108
1.18 294
600 543
300 48
150 3
pan 1
TYPES OF SLUMP
CONCRETE MIX
1 : 1 : 2
M25 grade
1 : 1.5 : 3
M20 grade
TRIAL 1 TRIAL 2 TRIAL 3
METHODOLOGY
TRIAL 1
(Conventional method)
DESIGN MIX CONCRETE
+
0.5 W/C RATIO
RESULTS
CTM TEST = 150 KN
WORKABILITY = ZERO SLUMP
TRIAL 2
( 24 hr WATER DIPPED AGGREGATE )
DESIGN MIX CONCRETE
+
(0.5 W/C RATIO) – (ADSORBED WATER) = EXTERNALLY ADDED WATER
* Total water in concrete is 0.5 w/c ratio
RESULTS
CTM TEST = 220 KN
WORKABILITY = TRUE SLUMP
TRIAL 3
( 24 hr WATER DIPPED AGGREGATE ) + ( OVEN DRIED )
DESIGN MIX CONCRETE
+
( 0.5 W/C RATIO ) + ( ADSORBED WATER ) = EXTERNALLY ADDED
WATER
* Total water is greater than 0.5 w/c ratio in concrete
RESULTS
CTM TEST = 185 KN
WORKABILITY = SHEAR SLUMP
150
220
185
0
50
100
150
200
250
M20
trial 1
trial 2
trail 3
YaxisisstrengthinKN
Fig :- Strength variation of different trials in M20
180
300
225
0
50
100
150
200
250
300
350
M25
trial 1
trial 2
trial 3
YaxisisstrengthinKN
Fig :- Strength variation of different trials in M25
GRADE 1:1.5:3
• TRIAL 1 = ZERO SLUMP
• TRIAL 2 = TRUE SLUMP
• TRIAL 3 = SHEAR SLUMP
GRADE 1:1:2
• TRIAL 1 = ZERO SLUMP
• TRIAL 2 = TRUE SLUMP
• TRIAL 3 = SHEAR SLUMP
WORKABILITY COMPARISON
CONCLUSION
From the above three trials we can see that trail 2 is giving best results that is
the 24 hr water dipped aggregate . So we conclude that if we are using 24 hr
water dipped coarse aggregate in concrete then we will get following
improved results.
 We will get better efficiency in terms of workability of concrete.
 We will get better efficiency in terms of Strength of concrete.
 The cost of overall project can be minimized.
REFERENCES
 IS 383-2016 (table no. 7 &9)
 IS 1199-1959 (page no. 8)
 IS : 4031 (Part 4) 1988 : Determination of consistency of standard cement paste.
 IS : 4031 (Part 5) 1988 : Determination of initial and final setting times .
 IS : 4031 (Part 3) 1988 : Determination of soundness of cement.
 IS : 2386 (Part 3) 1963 : Determination of finness modulus of aggregate.
 IS : 10262 (2009) : Guidelines for concrete mix design proportioning.
 IS : 383 ( 2016) : Coarse and fine aggregate for concrete- specifications.

Thank you

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Workability and Strength of Concrete by Changing Mix Procedure

  • 1. Dr. Akhilesh Das Gupta Institute of Technology & Management Prepared By: Ravi kr. Yadav (06315607917) Suraj Jha (08415603416) Sukanto Mette (08215603416) Shubham Kanauji (07715603416) Guided By: MR. VIKAS KATARIA MR. ANKUR TAYAL
  • 2. MINOR PROJECT TO STUDY THE VARIATION IN WORKABILITY AND STRENGTH BY CHANGING THE PROCEDURE OF CONCRETE MIX
  • 3. LIST OF CONTENTS  Introduction  Objectives  Literature review  Tests of cement  Tests of course aggregate  Tests of fine aggregate  Methodology and proceeding  Conclusions  References
  • 4. INTRODUCTION  Workability is a property of raw or fresh concrete mixture. In simple words, workability means the ease of placement and workable concrete means the concrete which can be placed and can be compacted easily without any segregation.  The strength of concrete is the most important property for us. It depends on density ratio or compaction and compaction depend on sufficient workability. Fresh concrete must have a workability as compaction to maximum density is possible with a reasonable amount of work.
  • 5. Relation of compressive strength and workability with W/C ratio: Case 2 : Water cement ratio Decreases Compressive strength Increases Workability Decreases Case 1: Water cement ratio Rises Compressive strength decreases Workability Increases
  • 6. OBJECTIVE To analyze the effect of different way of water addition in concrete with different grades keeping other parameters constant such as the coarse and fine aggregate size distribution and other material and instrumental parameters To determine the properties change such as compressive strength and workability in three different trials of concrete prepared .
  • 7. LITERATURE REVIEW S.NO. AUTHOR WORK YEAR 1. Duval.R , E. H. Kadri Influence of silica fume on workability and the compressive strength of high performance concrete . The result show that partial cement replacement up to 10% silica fume does not reduce the concrete workability 1998 2. Ferraris,Chiara F. ,Karthik H. Obla, Russell Hill The influence of mineral admixture on the rheology of cement paste and concrete . rheology test on cement paste were used to successfully select the type and dosage of mineral admixture that improved the workability . Result show that ultrafine fly ash was determine to give the best result. 2001
  • 8. S.NO. AUTHOR WORK YEAR 3. Siebal.E Air-void characteristic and freezing and thawing resistance of superplasticized air entrained concrete with high workability 1989 4. Zain,Muhammad Fauzi Mohd,Md Safiuddin,K.M.Yusof A study on the properties of freshly mixed high performance concrete in respect of slump, slump flow, V-funnel flow, air content, temperature, and unit weight. The result show that traditional slump test is not efficient to evaluate the workability and flow ability of performance concrete. 1999
  • 9. S.NO. AUTHOR WORK YEAR 5. Gjory, Odd E. Workability: a new way of testing. New cements and new mineral and chemical admixtures affect the fresh concrete workability in a way that is not properly reflected by empirical test methods, therefore to take a more basic approach to the testing and specification of the fresh concrete workability by coaxial cylinders viscometer. 1998 6. Deepa Balakrishnan, K. C. Paulose Workability and strength characteristic of self compacting concrete containing fly ash and dolomite powder. for all levels of cement replacement concrete achieved superior performance in the fresh and mechanical tests compared with the reference. 2013
  • 10. TESTS OF CEMENT NORMAL CONSISTENCY TEST : Water cement ratio Depth of penetration from bottom 32% 35mm 34% 17mm 36% 10mm 38% 0mm 36.25% 6mm
  • 11. INITIAL FINAL SETTLING TIME TEST : Cement =400gm Water= (0.85) * (36.25/100) * (400) = 125gm Results: Initial settling time =17 min Final settling time =10 hr 13min
  • 12. SOUNDNESS TEST : Wt Of Cement = 400g Normal Consistency = 36.25% Since Water Added = (0.78)*(400)*(36.25)/100 = 113.1 g RESULT : Mean expansion = 0.1 mm Of three samples
  • 13. Passing through IS Sieve, mm Retained on IS Sieve, mm Wt. Of aggregate retained in gram 20 16 45 16 12.5 77 12.5 10 32 10 6.3 1 6.3 Pan 0 FLAKINESS INDEX = (TOTAL WT. PASSING THROUGH VARIOUS THICKNESS GAUGE) * (100) (TOTAL WT. OF SAMPLE TAKEN) = ( 45+77+32+1)*100 877 = 17.67% TESTS OF AGGREGATE FLAKINESS INDEX:
  • 14. Passing through IS Sieve, mm Retained on IS Sieve, mm Wt. Of aggregate retained in gram 20 16 35 16 12.5 141 12.5 10 45 10 6.3 46 6.3 Pan 0 ELONGATION INDEX = (TOTAL WT. RETAIN THROUGH VARIOUS THICKNESS GAUGE ) * 100 (TOTAL WT. OF SAMPLE TAKEN) = ( 35+141+45+46)*100 777 = 34.36% ELONGATION INDEX
  • 15. SPECIFIC GRAVITY OF COARSE AGGREGATE : DESCRIPTION SAMPLE IN (gm) Wt. Of sample 1000 Wt. Of vessel +sample + water (A) 3372 Wt. Of vessel+ water (B) 2754 Wt. Of saturated and surface dry sample (C) 990 Wt. Of oven dry sample(D) 982 = D / { C - ( A – B ) } = 2.64
  • 16. WATER ABSORPTION OF COARSE AGGREGATE : = (C-D) * 100 D = (990-982) * 100 982 = 0.81% DESCRIPTION SAMPLE IN GM Wt. Of sample 1000 Wt. Of vessel +sample + water (A) 3372 wt. Of vessel+ water (B) 2754 Wt. Of saturated and surface dry sample (C) 990 Wt. Of oven dry sample(D) 982
  • 17. Sieve size (mm) Wt. Retained (kg) Percentage retained Cummulative % retained Percentage finer 40 0 0 0 100 20 0.782 26.06 26.06 73.94 16 0.555 18.49 44.55 55.45 12.5 0.873 29.11 73.66 26.34 10 0.56 18.8 92.46 7.54 4.75 µ 0.229 7.63 100 0 2.36 µ 0 0 100 0 SIEVE ANALYSIS OF COARSE AGGREGATE :
  • 18. FINE AGGREGATE : Sieve Analysis : Sieve in mm Wt. Retain in gram 4.75 1 2.36 108 1.18 294 600 543 300 48 150 3 pan 1
  • 20. CONCRETE MIX 1 : 1 : 2 M25 grade 1 : 1.5 : 3 M20 grade TRIAL 1 TRIAL 2 TRIAL 3 METHODOLOGY
  • 21. TRIAL 1 (Conventional method) DESIGN MIX CONCRETE + 0.5 W/C RATIO RESULTS CTM TEST = 150 KN WORKABILITY = ZERO SLUMP
  • 22. TRIAL 2 ( 24 hr WATER DIPPED AGGREGATE ) DESIGN MIX CONCRETE + (0.5 W/C RATIO) – (ADSORBED WATER) = EXTERNALLY ADDED WATER * Total water in concrete is 0.5 w/c ratio RESULTS CTM TEST = 220 KN WORKABILITY = TRUE SLUMP
  • 23. TRIAL 3 ( 24 hr WATER DIPPED AGGREGATE ) + ( OVEN DRIED ) DESIGN MIX CONCRETE + ( 0.5 W/C RATIO ) + ( ADSORBED WATER ) = EXTERNALLY ADDED WATER * Total water is greater than 0.5 w/c ratio in concrete RESULTS CTM TEST = 185 KN WORKABILITY = SHEAR SLUMP
  • 24. 150 220 185 0 50 100 150 200 250 M20 trial 1 trial 2 trail 3 YaxisisstrengthinKN Fig :- Strength variation of different trials in M20
  • 25. 180 300 225 0 50 100 150 200 250 300 350 M25 trial 1 trial 2 trial 3 YaxisisstrengthinKN Fig :- Strength variation of different trials in M25
  • 26. GRADE 1:1.5:3 • TRIAL 1 = ZERO SLUMP • TRIAL 2 = TRUE SLUMP • TRIAL 3 = SHEAR SLUMP GRADE 1:1:2 • TRIAL 1 = ZERO SLUMP • TRIAL 2 = TRUE SLUMP • TRIAL 3 = SHEAR SLUMP WORKABILITY COMPARISON
  • 27. CONCLUSION From the above three trials we can see that trail 2 is giving best results that is the 24 hr water dipped aggregate . So we conclude that if we are using 24 hr water dipped coarse aggregate in concrete then we will get following improved results.  We will get better efficiency in terms of workability of concrete.  We will get better efficiency in terms of Strength of concrete.  The cost of overall project can be minimized.
  • 28. REFERENCES  IS 383-2016 (table no. 7 &9)  IS 1199-1959 (page no. 8)  IS : 4031 (Part 4) 1988 : Determination of consistency of standard cement paste.  IS : 4031 (Part 5) 1988 : Determination of initial and final setting times .  IS : 4031 (Part 3) 1988 : Determination of soundness of cement.  IS : 2386 (Part 3) 1963 : Determination of finness modulus of aggregate.  IS : 10262 (2009) : Guidelines for concrete mix design proportioning.  IS : 383 ( 2016) : Coarse and fine aggregate for concrete- specifications. 