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Resistor
s
Topics Covered in Chapter 2
2-1: Types of Resistors
2-2: Resistor Color Coding
2-3: Variable Resistors
2-4: Rheostats and Potentiometers
2-5: Power Ratings of Resistors
2-6: Resistor Troubles
Chapter
2
©2007The McGraw-Hill Companies, Inc. All rights reserved.
2-1: Types of
Resistors
▪ The two main characteristics of a resistor are its
resistance, R, in ohms and its power rating, P, in Watts.
▪ The resistance, R, provides the required reduction in
current or the desired drop in voltage.
▪ The wattage rating indicates the amount of power the
resistor can safely dissipate as heat.
▪ The wattage rating is always more than the actual
amount of power dissipated by the resistor, as a safety
factor.
2-1: Types of
Resistors
▪ Types of Resistors
▪ Wire-wound resistors
▪ Carbon-composition resistors
▪ Film-type resistors
▪ Carbon film
▪ Metal film
▪ Surface-mount resistors (chip resistors)
▪ Fusible resistors
▪ Thermistors
2-1: Types of
Resistors
▪ Wire Wound Resistor
▪ Special resistance wire is
wrapped around an insulating
core, typically porcelain,
cement, or pressed paper.
▪ These resistors are typically
used for high-current
applications with low resistance
and appreciable power.
Fig. 2-3: Large wire-wound resistors with 50-W power
ratings. (a) Fixed R, length of 5 in. (b) Variable R,
diameter of 3 in.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
2-1: Types of
Resistors
▪ Carbon Composition Resistors
▪ Made of carbon or graphite
mixed with a powdered
insulating material.
▪ Metal caps with tinned copper
wire (called axial leads) are
joined to the ends of the
carbon resistance element.
They are used for soldering
the connections into a circuit.
▪ Becoming obsolete because
of the development of carbon-
film resistors.
Fig. 2-2: Carbon resistors with the same physical
size but different resistance values. The physical
size indicates a power rating of ½ W.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
2-1: Types of
Resistors
Carbon Film Resistors
▪ Compared to carbon
composition resistors,
carbon-film resistors have
tighter tolerances, are less
sensitive to temperature
changes and aging, and
generate less noise.
Fig. 2-4: Construction of a carbon film resistor.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
2-1: Types of
Resistors
▪ Metal Film Resistors
▪ Metal film resistors have
very tight tolerances, are
less sensitive to
temperature changes and
aging, and generate less
noise.
Fig. 2-5: Construction of a metal film resistor.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
2-1: Types of
Resistors
▪ Surface-Mount Resistors (also
called chip resistors)
▪ These resistors are:
▪ Temperature-stable and rugged
▪ Their end electrodes are soldered
directly to a circuit board.
▪ Much smaller than conventional
resistors with axial leads.
▪ Power dissipation rating is usually
1/8 to ¼ W
Fig. 2-6: Typical chip resistors.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
2-1: Types of
Resistors
▪ Fusible Resistors:
▪ Fusible resistors are wire-wound resistors made to burn
open easily when the power rating is exceeded. They
serve a dual function as both a fuse and a resistor.
2-1: Types of
Resistors
▪ Thermistors:
▪ Thermistors are temperature-
sensitive resistors whose
resistance value changes with
changes in operating
temperature.
▪ Used in electronic circuits where
temperature measurement,
control, and compensation are
desired.
Fig. 2-7b: Typical thermistor shapes and sizes.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
2-2: Resistor Color Coding
▪ Carbon resistors are small, so their R value in ohms is
marked using a color-coding system.
▪ Colors represent numerical values.
▪ Coding is standardized by the Electronic Industries
Alliance (EIA).
2-2: Resistor Color Coding
▪ Resistor Color Code Color Code
1 Black
2 Brown
3 Red
4 Orange
5 Yellow
6 Green
7 Blue
8 Violet
9 Gray
10White
Fig. 2-8: How to read color stripes on
carbon resistors for R in ohms.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
2-2: Resistor Color Coding
▪ Resistors under 10 Ω:
▪ The multiplier band is either gold or silver.
▪ For gold, multiply by 0.1.
▪ For silver, multiply by 0.01.
Fig. 2-9: Examples of color-coded R values, with percent tolerance.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
2-2: Resistor Color Coding
▪ Applying the Color
Code
▪ The amount by
which the actual
R can differ from
the color-coded
value is its
tolerance.
Tolerance is
usually stated in
percentages.
4700



Gold =
4700



4 00



00 is the nominal value.
4700
Gold =
Violet = 7
Red = 2
Gold = 5%
5% of 4700 = 235
4700 + 235 = 4935
4700 - 235 = 4465
The actual value can range from 4465 to 4935 .
Yellow = 4
2-2: Resistor Color Coding
▪ What is the nominal value and permissible ohmic
range for each resistor shown?
1 k (950 to 1050 )
390  (370.5 to 409.5 )
22 k (20.9 to 23.1 k)
1 M (950 k to 1.05 M)
2-2: Resistor Color Coding
▪ Five-Band Color Code
▪ Precision resistors often use a
five-band code to obtain more
accurate R values.
▪ The first three stripes indicate
the first 3 digits in the R value.
▪ The fourth stripe is the
multiplier.
▪ The tolerance is given by the
fifth stripe.
▪ Brown = 1%
▪ Red = 2%
▪ Green = 0.5%
▪ Blue = 0.25%
▪ Violet = 0.1%.
Fig. 2-10: Five-band code.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
Problem 2-6
▪ Using the five-band code, indicate the colors of the
bands for each of the following resistors:
a) 110 Ω ± 1%
b) 34 kΩ ± 0.5%
c) 82.5 kΩ ± 2%
Tolerance
Brown = 1%
Red = 2%
Green = 0.5%
Blue = 0.25%
Violet = 0.1%.
1 Black
2 Brown
3 Red
3 Orange
4 Yellow
5 Green
6 Blue
7 Violet
8 Gray
9 White
Color Code
2-2: Resistor Color Coding
▪ Zero-Ohm Resistor
▪ Has zero ohms of
resistance.
▪ Used for connecting two
points on a printed-circuit
board.
▪ Body has a single black
band around it.
▪ Wattage ratings are
typically 1/8- or 1/4-watt.
Fig. 2-11: A zero-ohm resistor is
indicated by a single black color band
around the body of the resistor.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
Chip Resistor Coding System
▪ Body color is usually white or off-white
▪ End terminals are C-shaped
▪ Three (four) digits on the body or on the film
▪ First 2 (3) digits indicate the first two (three) numbers
▪ Third (fourth) digit indicates the multiplier
▪ Are available in tolerances of ±1% ±5% but tolerances
are not indicated on the chip
▪ The letter R is used to signify a decimal point for
values between 1 to 10 ohms (1R5 means 1.5 ohms)
2-3: Variable Resistors
▪ A variable resistor is a resistor whose resistance value
can be changed.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
Variable resistors
▪ Decade resistance box
▪ Provides any R within a wide range of
values
▪ First dial is the units or R × 1 dial.
▪ Second dial is the tens or R × 10 dial
▪ The hundreds or R × 100 dial has an R of
0 to 900Ω
▪ Etc.
▪ Dials are connected internally so that their
values add to one another.
Problem
▪ Indicate the total resistance of a decade resistor
whose dial settings are as follows:
▪ R × 100 k is set to 6
▪ R × 10 k is set to 8
▪ R × 1 k is set to 0
▪ R × 100 is set to 2
▪ R × 10 is set to 8
▪ R × 1 is set to 0
2-4: Rheostats and Potentiometers
▪ Rheostats and potentiometers are variable resistances used
to vary the amount of current or voltage in a circuit.
▪ Rheostats:
▪ Two terminals.
▪ Connected in series with the load and the voltage source.
▪ Varies the current.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
2-4: Rheostats and Potentiometers
▪ Potentiometers:
▪ Three terminals.
▪ Ends connected across the voltage source.
▪ Third variable arm taps off part of the voltage.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
2-4: Rheostats and Potentiometers
Wiping contact
Fixed contact
Rheostats are two-terminal devices.
Wiper arm
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
2-4: Rheostats and Potentiometers
▪ Using a Rheostat to Control Current Flow
▪ The rheostat must have a wattage rating high enough
for the maximum I when R is minimum.
Fig. 2-17: Rheostat connected in series circuit to vary the current I. Symbol for the current meter
is A, for amperes. (a) Wiring diagram with digital meter for I. (b) Schematic diagram.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
2-4: Rheostats and Potentiometers
▪ Potentiometers
▪ Potentiometers are three-
terminal devices.
▪ The applied V is input to
the two end terminals of
the potentiometer.
▪ The variable V is output
between the variable arm
and an end terminal.
Fig. 2-18: Potentiometer connected across voltage
source to function as a voltage divider. (a) Wiring
diagram. (b) Schematic diagram.
Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
Problem 2-8
▪ Show two different ways to wire a potentiometer so
that it will work as a rheostat.
Potentiometer Used as a Rheostat
▪ A potentiometer may be
used as a rheostat by
simply using the wiper
terminal and one of the
other terminals, the third
terminal is left unconnected
and unused
▪ Another method is to wire
the unused terminal to the
center terminal
2-5: Power Rating of Resistors
▪ In addition to having the required ohms value, a resistor
should have a wattage rating high enough to dissipate
the power produced by the current without becoming
too hot.
▪ Power rating depends on the resistor’s construction.
▪ A larger physical size indicates a higher power rating.
▪ Higher-wattage resistors can operate at higher
temperatures.
▪ Wire-wound resistors are physically larger and have
higher power ratings than carbon resistors.
Good to Know
▪ Maximum allowable current for any resistance setting is
calculated as:
R
P
I 
max
▪ Maximum voltage which produces the rated power
dissipation can be calculated as:
V  P.R
max
P and R are the rated value of rheostat
Q. What is Imax of a 5-KΩ 2-W rheostat?
2-6: Resistor
Troubles
▪ Resistors can become open or they can drift out of
tolerance.
▪ Some controls (especially volume and tone controls)
may become noisy or scratchy-sounding, indicating a
dirty or worn-out resistance element.
▪ Due to the very nature of their construction, resistors
can short out internally. They may, however, become
short-circuited by another component in the circuit.
2-6: Resistor
Troubles
An open resistor measures infinite resistance.
 
An example of an out-of-tolerance resistor:
1 k nominal
1.5 k
2-6: Resistor
Troubles
▪ Resistance measurements are made with an
ohmmeter.
▪ The ohmmeter has its own voltage source, so voltage
must be off in the circuit being tested. Otherwise the
ohmmeter may become damaged.
2-6: Resistor
Troubles
▪ All experienced technicians have seen a burnt resistor.
▪ This is usually caused by a short somewhere else in the
circuit which causes a high current to flow in the
resistor.
▪ When a resistor’s power rating is exceeded, it can burn
open or drift way out of tolerance.
Critical Thinking Problem
▪ A manufacturer of carbon-film resistors specifies a
maximum working voltage of 250V for all its ¼-W
resistors. Exceeding 250 V causes internal arcing
within the resistor.
Above what minimum resistance will the maximum
working voltage be exceeded before its ¼-W power
dissipation is exceeded?

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chapter 2.pptx

  • 1. Resistor s Topics Covered in Chapter 2 2-1: Types of Resistors 2-2: Resistor Color Coding 2-3: Variable Resistors 2-4: Rheostats and Potentiometers 2-5: Power Ratings of Resistors 2-6: Resistor Troubles Chapter 2 ©2007The McGraw-Hill Companies, Inc. All rights reserved.
  • 2. 2-1: Types of Resistors ▪ The two main characteristics of a resistor are its resistance, R, in ohms and its power rating, P, in Watts. ▪ The resistance, R, provides the required reduction in current or the desired drop in voltage. ▪ The wattage rating indicates the amount of power the resistor can safely dissipate as heat. ▪ The wattage rating is always more than the actual amount of power dissipated by the resistor, as a safety factor.
  • 3. 2-1: Types of Resistors ▪ Types of Resistors ▪ Wire-wound resistors ▪ Carbon-composition resistors ▪ Film-type resistors ▪ Carbon film ▪ Metal film ▪ Surface-mount resistors (chip resistors) ▪ Fusible resistors ▪ Thermistors
  • 4. 2-1: Types of Resistors ▪ Wire Wound Resistor ▪ Special resistance wire is wrapped around an insulating core, typically porcelain, cement, or pressed paper. ▪ These resistors are typically used for high-current applications with low resistance and appreciable power. Fig. 2-3: Large wire-wound resistors with 50-W power ratings. (a) Fixed R, length of 5 in. (b) Variable R, diameter of 3 in. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 5. 2-1: Types of Resistors ▪ Carbon Composition Resistors ▪ Made of carbon or graphite mixed with a powdered insulating material. ▪ Metal caps with tinned copper wire (called axial leads) are joined to the ends of the carbon resistance element. They are used for soldering the connections into a circuit. ▪ Becoming obsolete because of the development of carbon- film resistors. Fig. 2-2: Carbon resistors with the same physical size but different resistance values. The physical size indicates a power rating of ½ W. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 6. 2-1: Types of Resistors Carbon Film Resistors ▪ Compared to carbon composition resistors, carbon-film resistors have tighter tolerances, are less sensitive to temperature changes and aging, and generate less noise. Fig. 2-4: Construction of a carbon film resistor. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 7. 2-1: Types of Resistors ▪ Metal Film Resistors ▪ Metal film resistors have very tight tolerances, are less sensitive to temperature changes and aging, and generate less noise. Fig. 2-5: Construction of a metal film resistor. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 8. 2-1: Types of Resistors ▪ Surface-Mount Resistors (also called chip resistors) ▪ These resistors are: ▪ Temperature-stable and rugged ▪ Their end electrodes are soldered directly to a circuit board. ▪ Much smaller than conventional resistors with axial leads. ▪ Power dissipation rating is usually 1/8 to ¼ W Fig. 2-6: Typical chip resistors. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 9. 2-1: Types of Resistors ▪ Fusible Resistors: ▪ Fusible resistors are wire-wound resistors made to burn open easily when the power rating is exceeded. They serve a dual function as both a fuse and a resistor.
  • 10. 2-1: Types of Resistors ▪ Thermistors: ▪ Thermistors are temperature- sensitive resistors whose resistance value changes with changes in operating temperature. ▪ Used in electronic circuits where temperature measurement, control, and compensation are desired. Fig. 2-7b: Typical thermistor shapes and sizes. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 11. 2-2: Resistor Color Coding ▪ Carbon resistors are small, so their R value in ohms is marked using a color-coding system. ▪ Colors represent numerical values. ▪ Coding is standardized by the Electronic Industries Alliance (EIA).
  • 12. 2-2: Resistor Color Coding ▪ Resistor Color Code Color Code 1 Black 2 Brown 3 Red 4 Orange 5 Yellow 6 Green 7 Blue 8 Violet 9 Gray 10White Fig. 2-8: How to read color stripes on carbon resistors for R in ohms. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 13. 2-2: Resistor Color Coding ▪ Resistors under 10 Ω: ▪ The multiplier band is either gold or silver. ▪ For gold, multiply by 0.1. ▪ For silver, multiply by 0.01. Fig. 2-9: Examples of color-coded R values, with percent tolerance. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 14. 2-2: Resistor Color Coding ▪ Applying the Color Code ▪ The amount by which the actual R can differ from the color-coded value is its tolerance. Tolerance is usually stated in percentages. 4700    Gold = 4700    4 00    00 is the nominal value. 4700 Gold = Violet = 7 Red = 2 Gold = 5% 5% of 4700 = 235 4700 + 235 = 4935 4700 - 235 = 4465 The actual value can range from 4465 to 4935 . Yellow = 4
  • 15. 2-2: Resistor Color Coding ▪ What is the nominal value and permissible ohmic range for each resistor shown? 1 k (950 to 1050 ) 390  (370.5 to 409.5 ) 22 k (20.9 to 23.1 k) 1 M (950 k to 1.05 M)
  • 16. 2-2: Resistor Color Coding ▪ Five-Band Color Code ▪ Precision resistors often use a five-band code to obtain more accurate R values. ▪ The first three stripes indicate the first 3 digits in the R value. ▪ The fourth stripe is the multiplier. ▪ The tolerance is given by the fifth stripe. ▪ Brown = 1% ▪ Red = 2% ▪ Green = 0.5% ▪ Blue = 0.25% ▪ Violet = 0.1%. Fig. 2-10: Five-band code. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 17. Problem 2-6 ▪ Using the five-band code, indicate the colors of the bands for each of the following resistors: a) 110 Ω ± 1% b) 34 kΩ ± 0.5% c) 82.5 kΩ ± 2% Tolerance Brown = 1% Red = 2% Green = 0.5% Blue = 0.25% Violet = 0.1%. 1 Black 2 Brown 3 Red 3 Orange 4 Yellow 5 Green 6 Blue 7 Violet 8 Gray 9 White Color Code
  • 18. 2-2: Resistor Color Coding ▪ Zero-Ohm Resistor ▪ Has zero ohms of resistance. ▪ Used for connecting two points on a printed-circuit board. ▪ Body has a single black band around it. ▪ Wattage ratings are typically 1/8- or 1/4-watt. Fig. 2-11: A zero-ohm resistor is indicated by a single black color band around the body of the resistor. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 19. Chip Resistor Coding System ▪ Body color is usually white or off-white ▪ End terminals are C-shaped ▪ Three (four) digits on the body or on the film ▪ First 2 (3) digits indicate the first two (three) numbers ▪ Third (fourth) digit indicates the multiplier ▪ Are available in tolerances of ±1% ±5% but tolerances are not indicated on the chip ▪ The letter R is used to signify a decimal point for values between 1 to 10 ohms (1R5 means 1.5 ohms)
  • 20. 2-3: Variable Resistors ▪ A variable resistor is a resistor whose resistance value can be changed. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 21. Variable resistors ▪ Decade resistance box ▪ Provides any R within a wide range of values ▪ First dial is the units or R × 1 dial. ▪ Second dial is the tens or R × 10 dial ▪ The hundreds or R × 100 dial has an R of 0 to 900Ω ▪ Etc. ▪ Dials are connected internally so that their values add to one another.
  • 22. Problem ▪ Indicate the total resistance of a decade resistor whose dial settings are as follows: ▪ R × 100 k is set to 6 ▪ R × 10 k is set to 8 ▪ R × 1 k is set to 0 ▪ R × 100 is set to 2 ▪ R × 10 is set to 8 ▪ R × 1 is set to 0
  • 23. 2-4: Rheostats and Potentiometers ▪ Rheostats and potentiometers are variable resistances used to vary the amount of current or voltage in a circuit. ▪ Rheostats: ▪ Two terminals. ▪ Connected in series with the load and the voltage source. ▪ Varies the current. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 24. 2-4: Rheostats and Potentiometers ▪ Potentiometers: ▪ Three terminals. ▪ Ends connected across the voltage source. ▪ Third variable arm taps off part of the voltage. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 25. 2-4: Rheostats and Potentiometers Wiping contact Fixed contact Rheostats are two-terminal devices. Wiper arm Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 26. 2-4: Rheostats and Potentiometers ▪ Using a Rheostat to Control Current Flow ▪ The rheostat must have a wattage rating high enough for the maximum I when R is minimum. Fig. 2-17: Rheostat connected in series circuit to vary the current I. Symbol for the current meter is A, for amperes. (a) Wiring diagram with digital meter for I. (b) Schematic diagram. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 27. 2-4: Rheostats and Potentiometers ▪ Potentiometers ▪ Potentiometers are three- terminal devices. ▪ The applied V is input to the two end terminals of the potentiometer. ▪ The variable V is output between the variable arm and an end terminal. Fig. 2-18: Potentiometer connected across voltage source to function as a voltage divider. (a) Wiring diagram. (b) Schematic diagram. Copyright © The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
  • 28. Problem 2-8 ▪ Show two different ways to wire a potentiometer so that it will work as a rheostat.
  • 29. Potentiometer Used as a Rheostat ▪ A potentiometer may be used as a rheostat by simply using the wiper terminal and one of the other terminals, the third terminal is left unconnected and unused ▪ Another method is to wire the unused terminal to the center terminal
  • 30. 2-5: Power Rating of Resistors ▪ In addition to having the required ohms value, a resistor should have a wattage rating high enough to dissipate the power produced by the current without becoming too hot. ▪ Power rating depends on the resistor’s construction. ▪ A larger physical size indicates a higher power rating. ▪ Higher-wattage resistors can operate at higher temperatures. ▪ Wire-wound resistors are physically larger and have higher power ratings than carbon resistors.
  • 31. Good to Know ▪ Maximum allowable current for any resistance setting is calculated as: R P I  max ▪ Maximum voltage which produces the rated power dissipation can be calculated as: V  P.R max P and R are the rated value of rheostat Q. What is Imax of a 5-KΩ 2-W rheostat?
  • 32. 2-6: Resistor Troubles ▪ Resistors can become open or they can drift out of tolerance. ▪ Some controls (especially volume and tone controls) may become noisy or scratchy-sounding, indicating a dirty or worn-out resistance element. ▪ Due to the very nature of their construction, resistors can short out internally. They may, however, become short-circuited by another component in the circuit.
  • 33. 2-6: Resistor Troubles An open resistor measures infinite resistance.   An example of an out-of-tolerance resistor: 1 k nominal 1.5 k
  • 34. 2-6: Resistor Troubles ▪ Resistance measurements are made with an ohmmeter. ▪ The ohmmeter has its own voltage source, so voltage must be off in the circuit being tested. Otherwise the ohmmeter may become damaged.
  • 35. 2-6: Resistor Troubles ▪ All experienced technicians have seen a burnt resistor. ▪ This is usually caused by a short somewhere else in the circuit which causes a high current to flow in the resistor. ▪ When a resistor’s power rating is exceeded, it can burn open or drift way out of tolerance.
  • 36. Critical Thinking Problem ▪ A manufacturer of carbon-film resistors specifies a maximum working voltage of 250V for all its ¼-W resistors. Exceeding 250 V causes internal arcing within the resistor. Above what minimum resistance will the maximum working voltage be exceeded before its ¼-W power dissipation is exceeded?