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Power IC용 ESD Protection Technology
구 용서 ( Yong-Seo Koo )
Electronic Engineering
Dankook University, Korea
yskoo@dankook.ac.kr
031-8005-3625
2
Outline
• Introduction
• Summary
• ESD Protection Design for Power IC
• High Voltage ESD Device Solution for Power IC
• ESD Circuit Solution for Power IC
• Whole Chip ESD Protection Circuit Design
• Low Voltage ESD Device Solution for Power IC
• Basic Design of ESD Protection Circuit
• ESD Technology Issue
1. Introduction
4
What is ESD ?
Material A Material B
Material
Contact
Material A Material B
Material
Separation
ESD is a process in which charge is transferred
from one object to the other
• Discharge event due to tribo-electrically generated charges.
• ESD is a high-current (~Amps) and short-duration (~ns) stress event
10-9 10-8 10-7 10-6 10-5 10-4 10-3 10-2 10-1 1
CDM MM
HBM
Typical
EOS
DC
overstress
ESD
EOS
TIME IN SECONDS (Log Scale)
5
Distribution of Failure Model in ICs
• Of all the failed microchip, about 35% as called by the ESD, resulting in a loss of
several 100 million$ to the industry every year.
• ESD protection is a very high priority for IC reliability.
6
Transistor gate oxide
damage typical for CDM
with low leakage
Metal damage
Junction breakdown Oxide breakdown
Via damage
Transistor Via damage
under PS-mode MM 300V
ESD Damage in ICs
Transistor drain to source
melt filament under HBM
7
ESD Control Methods
• Fab Level :
– Use of air ionizers, electrostatic handling procedures for the wafers during fabrication
• Process Level :
– Modifications to the process technology to build-in ESD robustness to the transistors
• Component/Chip Level :
– On-chip protection design at the signal pins connected to the package
• Package Level :
– Proper grounding methods during packaging
• Test Level :
– Proper handling methods during testing and shipping the parts
• System Level :
– Proper shielding methods once the packaged chip is placed on the board
8
Model of ESD Events (Component-Level)
HBM (Human Body Model)
Standard :
1. EOS/ESD association standard STM.5.1
2. JEDEC STD JESD22-A114D
3. MIL-STD 883E
CHBM
RHBM Ls
RL
DUT
V
HBM
Cs
CHBM=100pF, RHBM=1.5kΩ
CS=1.5pF, LS=8uH
1.5
1
0.5
0
0 50 100 150 200
I
HBM
[A]
Time [ns]
HBM 2kV 기준
Ipeak = 1.33A
Rise Time = 2~10ns
9
MM (Machine Model)
Standard :
1. EOS/ESD association standard STM.5.2
2. JEDEC STD JESD22-A114-A
R
Ls
RL
DUT
V
ESD
CMM=200pF, LS=750nH
CMM
I
MM
[A]
Time [ns]
2
0
4
-4
-2
0 50 100 150 200
MM 200V 기준
Ipeak = 2.8~3.5A
Rise Time = 15~30ns
Model of ESD Events (Component-Level)
10
CDM (Charge Device Model)
Standard :
1. EOS/ESD association standard STM.5.3.1
2. JEDEC STD JESD22-C101-A
RL
Ls
RCDM
DUT
CCDM
CCDM=10pF, RL=10Ω, LS=10nH
Time [ns]
0 50 100 150 200
10
8
6
4
2
0
-2
-4
CDM 500V 기준
Ipeak = 8A
Rise Time = < 1ns
Model of ESD Events (Component-Level)
11
Model of ESD Events (System-Level)
IEC 61000-4-2
VIEC = 8kV 기준
Ipeak = 30A
Rise Time = 0.7 to 1ns
• Under IEC 61000-4-2, it specifies that
Direct Contact Discharge is used
Whenever the discharge is to metal
For repeatability
• Direct Air Discharge is only used
when metal is not exposed.
• IEC 61000-4-2 Level 4 Direct Contact
Discharge is ± 8kV
Level Test Voltage
First Peak
Current of
Discharge
(±10%)
Rise Time
Current (±30%)
at 30ns
Current (±30%)
at 60ns
1 2KV 7.5A 0.7ns to 1ns 4A 2A
2 4KV 15A 0.7ns to 1ns 8A 4A
3 6KV 22.5A 0.7ns to 1ns 12A 6A
4 8KV 30A 0.7ns to 1ns 16A 8A Market Trend
12
Transmission Line Pulse
• An Effective Analysis Tool for ESD Mechanism
- Analysis of On-Chip ESD Protection Devices
• Used by IC Designers since 1985 (T.J. Maloney@INTEL) to evaluate ESD Protection Schemes.
• Simulates HBM/MM/CDM with very Short Pulses.
• High Current Time Domain Reflectometry Techniques.
• Merits of TLP
- Produce an I-V Curve for ESD Conditions
- Effective ESD Analysis Tool
• Demerits of TLP
- Correlation Issue between Package-Level ESD and TLP ESD
- Not recommended as en Evaluation Tool for ESD Level
Component-Level ESD Normal TLP Vf-TLP
Model HBM MM CDM ≈ HBM ≈ MM ≈ CDM
Pulse Width [ns] > 150 60 ~ 80 ~ 1 100 30 1.25
Rise Time [ns] 2 ~ 10 2 ~ 20 < 0.4 10 10 0.2
13
TLP test method
High Voltage
Power Supply
Sampling
Head
uA Leakage
Current
Mesurement
Current
Measurement
50 Ohm load
Differential
Measurement
0 - 5V
5V supply
DUT ( Probe Station )
Digital Storage OSC
Interface
Data
Acquisition
Board
USB
50 Ohm TL
USB
USB
• TLP test has become one of the standard tools
for ESD characterization in the HBM region
with pulse duration of about 100ns
14
Transient-Induced Latch-up
• System-level ESD events, electromagnetic coupling, or hot plug of ICs, can induced fast
transient noises on I/O pins and Power supply lines, which can of HV ICs.
Fail
Pass
< Transient Latch-up Test Block Diagram>
2. Basic Design of ESD Protection
Circuit
ESD Design Key Parameter
• Process Parameters
– Wafer Type : SOI vs. Bulk (EPI or Non-EPI)
– Doping Profile (Vertical & Lateral) : Junction Breakdown Voltage
– Silicide Process
– Oxide Thickness : Oxide Breakdown Voltage
– Contact Size and Metal Thickness & Resistance
• Layout Parameters
– DCGS & SCGS : ESD Device Area Scaling Effect
– Silicide Blocking
– ESD Scheme : IO ESD & Power Clamp Scheme, CDM Device
– Vdd-to-Vss Decoupling Capacitor
– Package Type : Wire-Bonding Package or Flip-Chip Package
• Wire-Bonding Package : PAD Limit or Core Limit
• Flip-Chip Package : Peripheral Type or Area Type
17
• The ESD clamp must not trigger
- under normal circuit operation condition
• The ESD clamp must trigger
- below the oxide breakdown voltage Vox
• Another Condition
- The Lower Ron (on-state R), The Better @within ESD Windows
• The condition of ESD design window
Vdd + 10% < Vclamp =< Vt1 < Vt2 < Vox
• The design window gets narrower with down-scaling Tech.
- The margin between junction and oxide breakdown voltage is
decreasing dramatically and eventually crossed the junction
breakdown voltage.
- New trigger mechanism will have to be found which no longer
rely in the junction breakdown.
- Dynamic trigger schemes suggest reduced trigger voltage voltage.
Current
Voltage
Supply
voltage
range
margin
Oxide
Break-
down
ESD design
window
Vsp Vt1
Vt2
It2
Ron
ESD Device Design Window
18
• Resistor (diffusion, well, poly resistors)
• Diode (p-n junction)
• Thick-oxide (Gate-oxide) NMOS/PMOS
• Parasitic vertical / lateral bipolar junction transistor
• Parasitic SCR device (p-n-p-n structure)
• SCR Based Device (LVTSCR, DTSCR..)
• Capacitor / Inductor
Design of ESD Protection Devices
ESD Design Flow
Finish Layout & Tape out
Schematic Entry
Latch up Check
Yield Analysis
Nominal Design
ESD Check
Layout Entry
Leakage Check
LVS
DRC
DFM Check
Latch up Check
ESD Check
Parasitic Extraction
Latch up Check
Yield Analysis
Nominal Design
Top Level Block
Level
20
Basic Design of ESD Clamp
VSS
I/O
Pins
:ESD Clamp :Parasitic Diode :ESD (Surge)
Internal
Circuit
IC Chip
• To protect the IC from such high voltage pulses, ESD clamps are placed
between every I/O pin and power supply pin.
• ESD clamps turn on only when an ESD pulse is detected
And turn off during normal operations.
VDD
VSS
I/O Clamp
Power Clamp
21
ESD Protection Circuit
PAD Based ESD Protection
• ESD current is directly shunted from the I/O pin to GND.
• ESD device exists on every I/O pad between the pad and the ground.
• ESD protection devices are usually snapback devices.
22
ESD Protection Circuit
Rail Based ESD Protection
• ESD current is redirected to the VDD power rail and then shunted to GND by a power clamp.
• Bus resistance from I/O pins to the power clamps should be accurately estimated.
23
• Large remote clamps are placed in power pad cells only
Total VDD line Resistance =RVDD X N (I/O pad Num)
Large
Clamp
Rvdd
VDD
VDD PAD
I/O PAD
Rvdd
I/O PAD
Rvdd
I/O PAD
Rvdd
I/O PAD
Rvdd
I/O PAD
Rvdd
I/O PAD
Rvdd
I/O PAD
Rvdd
Large
Clamp
Rvdd
VDD
VSS PAD
VSS
VSS
Primary Path
Remote rails clamp network
ESD Protection Circuit Design Strategy
24
• I/O pads contain the diode and small clamps.
• Large clamps in power pad cells to terminate the bus segment
Large
Clamp
Rvdd
VDD
VDD PAD
I/O PAD
Rvdd
I/O PAD
Rvdd
I/O PAD
Rvdd
I/O PAD
Rvdd
I/O PAD
Rvdd
I/O PAD
Rvdd
I/O PAD
Rvdd
Large
Clamp
Rvdd
VDD
VSS PAD
VSS
VSS
Primary Path
Small
Clamp
Small
Clamp
Small
Clamp
Small
Clamp
Small
Clamp
Small
Clamp
Small
Clamp
Distributed rails clamp network
ESD Protection Circuit Design Strategy
3. ESD Technology Issue
26
ESD Protection Trend
High ESD Level
• Direct stress to the chip : Memory controller Card ( HBM 4kV ), Touch Screen Controller ICs( HBM 8kV )
• Absorption of system level ESD : Timing Controller ( IEC 6kV ) , Display Driver ICs( IEC 20kV )
- Cost Reduction and Reliability Improvement
- Realization of ESD Specification for Chip Size Shrink
High Voltage ICs
• With the rapidly increasing demands on High Voltage ICs in field application
- Automotive Electronics, PMICs, LED & LCD Driver ICs
• Latch up Issue in HV ICs
ESD Network Analysis
• Mixed Signal , Multiple power supply
New System-Level ESD
• CDE (Cable Discharge Event), HMM(Human or Hand Metal Model), System-Level ESD Induced Flicker Noise
High Speed
• Display Port ( 2.7Gpbs ), HDMI (2.5Gbps ), RF IC, LVDS ( 2Gpbs )
27
Process Technology
• ESD Design Window
 ESD design window shrinks with new CMOS tech.
• Gate Oxide Downscaling
 Transient oxide breakdown voltage is decreasing faster with technology advancement.
Low Voltage ESD Protection Issue
28
※ LDD and Silicide seriously degrade ESD robustness of NMOS
< Effect of LDD on ESD robustness of NMOS > < Effect of Silicide thickness on ESD robustness of NMOS >
Low Voltage ESD Protection Issue
Process Technology
29
Low Voltage ESD Protection Issue
• As technology scale down, the value of trigger voltage (VT1) should be less than the oxide
breakdown voltage.  Gate Triggering Technique, Substrate Triggering Technique
• Non-Uniform turn-on behavior among the multi-finger of the ggNMOS
The Issue of the GGNMOS
A B
C
D
30
High Voltage ESD Protection Issue
High Voltage ESD Protection Device
• Various HV Applications (Motor control, Power Management and Conversion ..)
 High Voltage devices have been widely used in IC products.
• Though these applications represent fast growth markets, the underlying silicon process
technologies lack standardized high performance ESD solutions.
a. Basic SCR
b. HV-GGNMOS
c. GCNMOS
d. HV-GGPMOS
e. GCPMOS
f. Reverse Diode
a
b
c
d
e
f
• Basic SCR
- Superb ESD characteristics (low leakage & cap.)
- require careful high holding voltage
• HV-NMOS/NPN
- Basic ESD protection Device
- Degradation issues due to non-uniform triggering
- latch-up weakness due to low holding voltage
• RC-N/P-MOS (BigFET)
- Very large area consumption, Low HBM level
• HV-PMOS/PNP
- Characteristic similar to the Reverse diode
- ESD performance is very process dependent.
• Reverse Diode
- Latch-up immune ESD device
- Very higher capacitance and leakage than others.
• ESD Performance Comparison
High Voltage ESD Protection Issue
High Voltage ESD Protection Device
Holding Voltage Engineering
High Voltage ESD Protection Issue
Operation
Range
VDD
VH
VH Engineering
VT
• In HV ICs, the Power Supply(VDD) can be over ten volts, a few ten of volts, or even higher.
 Requirements for automotive IC, e.g. 5V, 20V, 45V, 60V
• Low doping implants to obtain the high breakdown voltage
 Low doping concentrations strongly impact the snapback behavior.
•Due to the high operating voltage in applications of HV devices,
all clamps have a high enough holding voltage above VDD.
After transient trigger
40V
< Transient Latch-up Test >
High Voltage ESD Protection Issue
Area Efficiency
• In HV ICs, HV-ESD protection Device typically leading to very large area consumption
 Large Leakage Current, Large Capacitance
• HV-ESD solutions for the Power IC focus on smallest area HV-ESD protection design
 Small pad pitch, Small ESD device size
• Circuit Under Pad (CUP) is useful to reduce the ESD protection circuit area
Clamp Layout
It2
(mA/um2)
HBM
(V/um2)
LV-MOS
Stack
Non-Silicide 0.24 > 0.56
LV-MOS
Stack
Silicide 0.63 > 0.56
RC-
MOSFET
Min Cap. 0.11 0.66
< Comparison of the current capability per unit area>
Diode
RC-
MOS
PMOS/
PNP
NMOS/
NPN
SCR
Area ★ ★ ★★ ★★★ ★★★★★
< Comparison of general High Voltage ESD Device>
PAD
PAD
LV-ESD
LV-ESD
LV-ESD
LV-ESD
< LV I/O Clamp & HV Power Clamp in Power IC>
HV-ESD
4. ESD Protection Design
for Power IC
*Gate Grounded NMOS
LV ESD Device Solution for Power IC (MOS Tech)
• Conventional NMOS Device
• Area for local protection : 5950um²
• 0.35um BCDMOS process
Trigger Voltage : 8.1V
Holding Voltage : 5.96V
It2 : 3.1A
HBM Level : 3.7kV
MM Level : 400V
<Layout View> <TLP I-V Curve>
*Substrate Trigger NMOS
LV ESD Device Solution for Power IC (MOS Tech)
Gate Length : 0.8um
Width : 60um
Finger : 12
Total Area :3000 um2
• Proposed NMOS Device
• Low trigger voltage and Uniformity using Substrate Trigger Technique
• Area for local protection : 3000um²
• Very Low Trigger Voltage
• 0.35um BCDMOS process
Trigger Voltage : 8.2V
Holding Voltage : 7.8V
It2 : 3.14A
HBM Level : 5kV
MM Level : 450V
<Layout View> <TLP I-V Curve>
<Schematics>
*Fast-Substrate Triggering BiCMOS
• Proposed BiCMOS Device
• Area for local protection : 2000um²
• Very Low Trigger Voltage, Fast Turn-on Speed
• 0.13um CMOS process
LV ESD Device Solution for Power IC (MOS Tech)
<Layout View>
<Schematics>
<TLP I-V Curve>
<Turn-On>
Trigger Voltage : 5.98V
Holding Voltage : 5.71V
It2 : 2.3A
HBM Level : 3kV
MM Level : 210V
*Dynamic-Body Floating NMOS
LV ESD Device Solution for Power IC (MOS Tech)
Sub-Triggering PMOS
Gate-Triggering NMOS
Main NMOS
Resistor
Resistor
• Proposed MOS Device
• Dynamic Trigger Voltage using MOS’s Floating Technique
• The body of Main NMOS floats and base potential of the parasitic bipolar transistor in the
GGNMOS increases
• 65nm CMOS process
• Small area for local protection : 3500um²
• HBM: 8kV, MM: 800V
Trigger Voltage : 4.45V
Holding Voltage : 3.79V
It2 : 4.05A
<Layout View> <TLP I-V Curve>
*HHVSCR (High Holding Voltage SCR)
LV ESD Device Solution for Power IC (SCR Tech)
• High holding voltage, Latch-up immunity
• Effective ESD performance by SCR based Device
• Extended p+ cathode diffusion and the additional n-well region
• Power Clamp for 10V
• Small area for local protection : 2565um²
<Layout View>
<TLP I-V Curve>
Trigger Voltage : 18.3V
Holding Voltage : 9.8V
It2 : 6.6A
HBM Level : 8kV
MM Level : 720V
40
*PTSCR (P-Substrate Triggered SCR)
• Proposed SCR based Device
• MOS Trigger technique and SCR operation
• Low triggering voltage, High holding voltage, High Holding Current Latch-up immunity
LV ESD Device Solution for Power IC (SCR Tech)
<Layout View> <TLP I-V Curve>
Trigger Voltage : 8~10V
Holding Voltage : 5~7V
It2 : 6~7A
HBM Level : 8kV
MM Level : 940V
41
VDD
GND
I/O I/O
ND PD
PS NS
One-direction
VDD
GND
I/O I/O
ND PD
PS NS
Dual-direction
I
V
I
V
BVOX
BVOX
BVOX
BVOX
Design
window
Design
window
VDD
GND
I/O I/O
ND PD
PS NS
One-direction VDD
GND
I/O I/O
ND PD
PS NS
One-direction
VDD
GND
I/O I/O
ND PD
PS NS
Dual-direction VDD
GND
I/O I/O
ND PD
PS NS
Dual-direction
I
V
I
V
BVOX
BVOX
BVOX
BVOX
Design
window
Design
window
ESD path
<<Dual Direction SCR – Simulation I-V Curves >>
*Dual Directional SCR
LV ESD Device Solution for Power IC (SCR Tech)
42
Modified NPN Bipolar
• N-type Buried Layer( N-BL) Engineering
 The lower effective n-bl doping reduces the intrinsic electric avalanche field in the collector-base junction
under high current conditions
 More external voltage needs to be applied to maintain the self-biased NPN snapback operation
 The effect of holding voltage increase due to a larger n-bl dilution
• A snapback below the operation voltage would result in a large static current through the ESD
device and a consequent EOS damage.
HV ESD Device Solution for Power IC (NPN Tech)
Robust High Voltage Clamp for LDMOS
HV ESD Device Solution for Power IC (MOS Tech)
• Imbedded SCR in the LDMOSFET
• Holding Voltage Control  Imbedded SCR Length, Nwell Length
• Overcome ESD weakness of LDMOSFET
Imbedded SCR
44
Modified LDMOSFET (1)
HV ESD Device Solution for Power IC (MOS Tech)
• Layout arrangement for LDMOS with poly-bending
• Grounded P+ slots between the N+ drain (collector)
and P+ source (base) of LDMOS, the P+ slots can
shunt the avalanche-generated hole to ground 
Hole current to forward bias the P-Body underneath
the N+ source  turn-on behavior of BJT inherent
in the LDMOS can be effectively suppressed ESD
stresses.
• HBM(MM) ESD protection level was improved from
0.75kV (50V) to 2.75kV (225V)
<cross-sectional view> <TLP measurement I-V curve of LDMOS with poly-bending>
<layout top view>
HV ESD Device Solution for Power IC (MOS Tech)
Modified LDMOSFET (2)
45
< Device cross-sectional view of LDMOS>
PBI
• The PBI (P-type boron implant) layer under the source-
side N+ region
• Electron density ejected source side  Increased the
holding voltage of LDMOS
(a) (b) (c)
< TLP measured I-V curves>
< Layout top view of nLDMOS with (a) type-A, (b) type-B, and (c) type-C>
• Power Clamp for 15V
• 0.5um BCD Process
PBI
46
HV ESD Device Solution for Power IC (MOS Tech)
46
< Cross-sectional view >
• ESD protection structure with novel trigger
technique for LDMOS
• The same structure as drain region in LDMOS,
the vertical NPN transistor and the lateral
transistor
• The avalanche current acts as the base current
of NPN transistor.
• The IT2 value is nearly four times as large as
that of the simple LDMOS < TLP I-V characteristics>
< TLP I-V characteristics with small and large R1 resistance>
• Power Clamp for 20V
• 0.6um BCD Process
Modified LDMOSFET (3)
47
HV ESD Device Solution for Power IC (MOS Tech)
47
• Inserting some dot P+ diffusions into the source  enough Rbulk &
decrease the device dimension
• Instead of a long strip N+, the dot N+ diffusions  the positive
temperature coefficient resistor RN+ to compensate the resistance
decrease caused by the Rrsurf
• Eliminate the current crowding effect
• 0.35um HV BCD Process
< TLPI-V characteristics of HV-LDMOS>
< Cross-sectional & layout of the HV-LDMOS>
(a)
< (a)Two scheme to increase the R-bulk, (b) layout >
(b)
TW HBM MM Vt1 It2
Conventional
HV-LDMOS
360um 0.5kV 50V 34V 0.28A
New structure
HV-LDMOS
360um 5kV 550V 28V 2.74A
Modified LDMOSFET (4)
48
HV ESD Device Solution for Power IC (MOS Tech)
48
• Effective methods to increase ESD robustness of ESD protection device
is the substrate-triggered technique
• In order to effectively inject the trigger current into the p-body of LDMOS
(base of n-p-n BJT)  waffle-layout style
• Increase It2 from 0.41A to 0.95A
• 0.5um 16V BCD Process
(a) (b)
< Layout top view (a) stripe, (b) waffle-layout style>
(a)
(b)
< TLP measured (a) I-V curves (b) multiple-zapping reliability >
Modified LDMOSFET (5)
49
Segmented SCR
N-Ext P-Ext
N+ P+ N+ P+
N-Ext P-Ext
N+
P+
N+
P+
P+
P+
P+
P+
P+
N+
N+
N+
N+
N+
• SCR structure with high holding voltage ( ~ 40V )
 Reduced the emitter injection efficiency of the parasitic BJTs in the SCR.
• Latch-up immunity and high failure current for ESD robustness
< Conventional > < Segmented SCR >
HV ESD Device Solution for Power IC (SCR Tech)
50
HV ESD Device Solution for Power IC (Stacking Tech)
*Stack NMOSFET
• GGNMOSFET Stacking Technique
• Power Clamp for >12V
• 0.35um CMOS process
Anode
Cathode
VT1 VH IT2 HBM Cell size
Default 10V 7V 3.2A 4.1KV 53umX80um=4240um2
2 stack 21.5V 15V 2.95A 4KV 107umX80um=8560um2
3 stack 31.5V 26.5V 2.9A 4KV 162umX80um=12960um2
4 stack 42V 36.5V 2.8A 4KV 216umX80um=17280um2
Anode
Cathode
*Stack ST-NMOS
HV ESD Device Solution for Power IC (Stacking Tech)
• n-Stack ST-NMOS using Stacking Technique
• Low trigger voltage as the forward bias base-emitter junction of the parasitic bipolar transistor
• Power Clamp for 10~40V Power IC applications
using Stacking Technique
<Layout View>
VT1 VH IT2 HBM Cell size
Default 4.6V 4.43V 2.4A 5kV 88umX84um=7392um2
2 stack 15.1V 15.1V 4.24A 6.5kV 167umX84um=13776um2
3 stack 24.45V 24.03V 4.43A 6.5kV 252umX84um=21168um2
4 stack 33.57V 32.27V 3.75A 6.5kV 333umX84um=27972um2
using Stacking Technique
<TLP measurement as D3 variation >
<Single Device> <SCR vs Proposed SCR>
<n-Stack Device>
<n-Stack TLP Measurement>
<Conventional SCR>
<Proposed SCR>
• SCR’S Stacking Technique
• Power Clamp for 20V~40V
• 0.6um Bi-CMOS Process
Stack SCR
HV ESD Device Solution for Power IC (Stacking Tech)
*Stack HHVSCR
HV ESD Device Solution for Power IC (Stacking Tech)
• Power Clamp for High Voltage Power IC
• SCR Device using Stacking Technique
using Stacking Technique
<Layout View>
VT1 VH IT2 HBM Cell size
Default 14.06V 11.28V 7.62A 8kV 24um X 60um=1448um2
2 stack 26.31V 22.55V 7.05A 7kV 50um X 60um=3000um2
3 stack 40.79V 34.94V 6.01A 7kV 80um X 60um=4800um2
4 stack 57.02V 55.14V 4A 7kV 104um X 60um=6240um2
60um
24um
60um
24um
Stack BJT
• BJT’S Stacking Technique
• Power Clamp for 60V
• 0.35um BCDMOS process
Trigger Voltage : 79V
Holding Voltage : 69V
It2 : 8.3A
Area : 110um * 240um
HBM Level : 12kV
HV ESD Device Solution for Power IC (Stacking Tech)
Single Bipolar
Triple Stack Bipolar
<BJT Stack Schematic>
55
*LIGBT (Lateral Insulated Gate Bipolar Transistor)
HV ESD Device Solution for Power IC (IGBT Tech)
• High holding voltage, Latch-up immunity
• Effective ESD performance by using IGBT technique
• Power Clamp for 70V
• 0.35um BCDMOS process
Trigger Voltage: 85V
Holding Voltage: 68V
Trigger Voltage: 93V
Holding Voltage: 81V
Trigger Voltage : 85~93V
Holding Voltage : 68~81V
It2 : 9.2~9.9A
HBM Level : >8kV
MM Level : >800V
<LIGBT Layout>
56
• Power IC’s use two or more voltage domain
 Use on-chip charge pump circuitry to generate additional voltage levels
 Logic, Control Block, High voltage for power conversions
 Consider of all pin to pin combination for discharging current for effective ESD protection
Control
Block
High Voltage
for power conversions Logic
VDD1
GNDA
VDD2 VDD3
GNDD
ESD Protection Strategy
ESD Circuit solution for Power IC
57
ESD Protection Scheme for Mixed Supply Voltage
In In
Circuit I Circuit II
VSS-LV
Power
Clamp
Power
Clamp
Out Out
VDD-LV
VSS-HV
VDD-HV
ESD Cell
ESD Clamp Coupling Diode
:HV ESD Clamp :Parasitic Diode
:LV ESD Clamp
:Coupling Diode
ESD Circuit solution for Power IC
58
 An ESD Voltage occurs on a low voltage input pin with an high voltage
input pin grounded, but all the low and high voltage power pins are floating.
• Internal ESD damage Due to Pin to Pin ESD Stress in a CMOS IC with the
Separated Power Pins
ESD Protection Strategy
I/O I/O
VDD-L
VSS-L
VDD-H
VSS-H
ESD Circuit solution for Power IC
59
I/O I/O
VDD-L
VSS-L
VDD-H
VSS-H
Power
Clamp
Power
Clamp
2nd Clamp
ESD Protection Strategy
• Power protection network requires a set of power clamps between VDD and VSS
busses and back-to-back diode.
• To reduce the large voltage build-up between different power domain, second
clamp is used
ESD Circuit solution for Power IC
60
ESD Protection Scheme with ESD Buses
Circuit I Circuit II Circuit III
ESD
Conduction
Circuit
ESD
Conduction
Circuit
ESD
Conduction
Circuit
ESD
Conduction
Circuit
ESD
Conduction
Circuit
ESD
Conduction
Circuit
Power-Rail
ESD
Clamp
Circuit
Power-Rail
ESD
Clamp
Circuit
Power-Rail
ESD
Clamp
Circuit
Power-Rail
ESD
Clamp
Circuit
VDD1
VSS1
VDD2
VSS2
VDD3
VSS3
VDD ESD Bus
VSS ESD Bus
ESD Circuit solution for Power IC
61
Whole Chip ESD Protection Circuit Design
R
T
PAD
PAD
VREF
Block
(1.2V)
I REF
Block
M1 M2 M3 M4
M5 M6
M7 M8
Q1 Q2
M9
Cc
Rc
RFB2
RFB1
LVDS
Driver
External
ESD
Ring
ESD
Ring
• I/O Frequency 1.1Ghz ( < 0.5pF )
• HBM 4kV, MM 400V
• PAD to PAD Space: 30um
• VCC ring: 30um, VSS ring: 15um
• I/O, Power Clamp: SCR type Device (50umX 60um)
*ESD Protection Circuit for the LVDS Driver
ESD Protection
LVDS Driver
PAD
ESD Protection
LVDS Driver
Power
Clamp
Power
Clamp
I/O I/O
I/O
I/O
VSS
VSS
VCC
LVDS Driver
SCR SCR SCR SCR
SCR
SCR
*ESD Protection Scheme for PMIC
Whole Chip ESD Protection Circuit Design
Requirement:
• HBM 4kV, MM 400V
• Area (<1000um2)
• VDD ring: 30um, VSS ring: 30um
• The use of ggNMOS based ESD device
63
*ESD Protection Circuit for Touch Screen Driver IC
• I/O Frequency 1.1Ghz ( < 0.5pF )
• ESD Protection Device: PTSCR
• HBM >7kV, MM >600V , IEC61000-4-2 4kV
• Area (BPAD: 70umX70um, Device: 50umX 70um
Whole Chip ESD Protection Circuit Design
<HBM 7kV PASS> <HBM 8kV FAIL>
< Layout Top-view >
< ESD Device DC-IV curve after HBM zap tester>
PTSCR
DIODE
BPAD
64
*ESD Protection circuit for LED Driver IC
Whole Chip ESD Protection Circuit Design
• HBM 8kV, MM 800V Pass
• Area (< 2600um2)
• Output current per channel : 100mA
• The use of SCR based ESD device
IO & Power
ESD Device
Design Factor
HHVSCR Width = 57um, Length = 45um
ESD Protection Circuit for UXGA/HDTV LCoS
Whole Chip ESD Protection Circuit Design
• LCoS Panel Spec
- Resolution: 1920(+24) X 1200(+24)
- Frame rate: 120Hz
- Display area: 1 inch
• ESD Spec
- HBM: above 3.5kV, MM: 200V
• I/O Device: GGNMOS, GDPMOS
• Power Clamp: R-C Field Oxide Device
<Layout Top View of HV and LV I/O>
• The ESD device solution for Power ICs :
66
Summary
• Power IC’s ESD Strategy : Area efficiency, Latch-up immunity, ESD
robustness, Consider of all pin to pin combination
• ESD Technology Trend : High ESD Level, High Speed,
High Voltage Device, ESD Network Analysis, Process Technology
• ESD protection is a very high priority for Power ICs reliability
- Low Voltage : MOS, SCR based ESD Protection Device etc.
- High Voltage : LDMOS, SCR, IGBT, Stack based ESD Protection Device etc.

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ESD protection

  • 1. Power IC용 ESD Protection Technology 구 용서 ( Yong-Seo Koo ) Electronic Engineering Dankook University, Korea yskoo@dankook.ac.kr 031-8005-3625
  • 2. 2 Outline • Introduction • Summary • ESD Protection Design for Power IC • High Voltage ESD Device Solution for Power IC • ESD Circuit Solution for Power IC • Whole Chip ESD Protection Circuit Design • Low Voltage ESD Device Solution for Power IC • Basic Design of ESD Protection Circuit • ESD Technology Issue
  • 4. 4 What is ESD ? Material A Material B Material Contact Material A Material B Material Separation ESD is a process in which charge is transferred from one object to the other • Discharge event due to tribo-electrically generated charges. • ESD is a high-current (~Amps) and short-duration (~ns) stress event 10-9 10-8 10-7 10-6 10-5 10-4 10-3 10-2 10-1 1 CDM MM HBM Typical EOS DC overstress ESD EOS TIME IN SECONDS (Log Scale)
  • 5. 5 Distribution of Failure Model in ICs • Of all the failed microchip, about 35% as called by the ESD, resulting in a loss of several 100 million$ to the industry every year. • ESD protection is a very high priority for IC reliability.
  • 6. 6 Transistor gate oxide damage typical for CDM with low leakage Metal damage Junction breakdown Oxide breakdown Via damage Transistor Via damage under PS-mode MM 300V ESD Damage in ICs Transistor drain to source melt filament under HBM
  • 7. 7 ESD Control Methods • Fab Level : – Use of air ionizers, electrostatic handling procedures for the wafers during fabrication • Process Level : – Modifications to the process technology to build-in ESD robustness to the transistors • Component/Chip Level : – On-chip protection design at the signal pins connected to the package • Package Level : – Proper grounding methods during packaging • Test Level : – Proper handling methods during testing and shipping the parts • System Level : – Proper shielding methods once the packaged chip is placed on the board
  • 8. 8 Model of ESD Events (Component-Level) HBM (Human Body Model) Standard : 1. EOS/ESD association standard STM.5.1 2. JEDEC STD JESD22-A114D 3. MIL-STD 883E CHBM RHBM Ls RL DUT V HBM Cs CHBM=100pF, RHBM=1.5kΩ CS=1.5pF, LS=8uH 1.5 1 0.5 0 0 50 100 150 200 I HBM [A] Time [ns] HBM 2kV 기준 Ipeak = 1.33A Rise Time = 2~10ns
  • 9. 9 MM (Machine Model) Standard : 1. EOS/ESD association standard STM.5.2 2. JEDEC STD JESD22-A114-A R Ls RL DUT V ESD CMM=200pF, LS=750nH CMM I MM [A] Time [ns] 2 0 4 -4 -2 0 50 100 150 200 MM 200V 기준 Ipeak = 2.8~3.5A Rise Time = 15~30ns Model of ESD Events (Component-Level)
  • 10. 10 CDM (Charge Device Model) Standard : 1. EOS/ESD association standard STM.5.3.1 2. JEDEC STD JESD22-C101-A RL Ls RCDM DUT CCDM CCDM=10pF, RL=10Ω, LS=10nH Time [ns] 0 50 100 150 200 10 8 6 4 2 0 -2 -4 CDM 500V 기준 Ipeak = 8A Rise Time = < 1ns Model of ESD Events (Component-Level)
  • 11. 11 Model of ESD Events (System-Level) IEC 61000-4-2 VIEC = 8kV 기준 Ipeak = 30A Rise Time = 0.7 to 1ns • Under IEC 61000-4-2, it specifies that Direct Contact Discharge is used Whenever the discharge is to metal For repeatability • Direct Air Discharge is only used when metal is not exposed. • IEC 61000-4-2 Level 4 Direct Contact Discharge is ± 8kV Level Test Voltage First Peak Current of Discharge (±10%) Rise Time Current (±30%) at 30ns Current (±30%) at 60ns 1 2KV 7.5A 0.7ns to 1ns 4A 2A 2 4KV 15A 0.7ns to 1ns 8A 4A 3 6KV 22.5A 0.7ns to 1ns 12A 6A 4 8KV 30A 0.7ns to 1ns 16A 8A Market Trend
  • 12. 12 Transmission Line Pulse • An Effective Analysis Tool for ESD Mechanism - Analysis of On-Chip ESD Protection Devices • Used by IC Designers since 1985 (T.J. Maloney@INTEL) to evaluate ESD Protection Schemes. • Simulates HBM/MM/CDM with very Short Pulses. • High Current Time Domain Reflectometry Techniques. • Merits of TLP - Produce an I-V Curve for ESD Conditions - Effective ESD Analysis Tool • Demerits of TLP - Correlation Issue between Package-Level ESD and TLP ESD - Not recommended as en Evaluation Tool for ESD Level Component-Level ESD Normal TLP Vf-TLP Model HBM MM CDM ≈ HBM ≈ MM ≈ CDM Pulse Width [ns] > 150 60 ~ 80 ~ 1 100 30 1.25 Rise Time [ns] 2 ~ 10 2 ~ 20 < 0.4 10 10 0.2
  • 13. 13 TLP test method High Voltage Power Supply Sampling Head uA Leakage Current Mesurement Current Measurement 50 Ohm load Differential Measurement 0 - 5V 5V supply DUT ( Probe Station ) Digital Storage OSC Interface Data Acquisition Board USB 50 Ohm TL USB USB • TLP test has become one of the standard tools for ESD characterization in the HBM region with pulse duration of about 100ns
  • 14. 14 Transient-Induced Latch-up • System-level ESD events, electromagnetic coupling, or hot plug of ICs, can induced fast transient noises on I/O pins and Power supply lines, which can of HV ICs. Fail Pass < Transient Latch-up Test Block Diagram>
  • 15. 2. Basic Design of ESD Protection Circuit
  • 16. ESD Design Key Parameter • Process Parameters – Wafer Type : SOI vs. Bulk (EPI or Non-EPI) – Doping Profile (Vertical & Lateral) : Junction Breakdown Voltage – Silicide Process – Oxide Thickness : Oxide Breakdown Voltage – Contact Size and Metal Thickness & Resistance • Layout Parameters – DCGS & SCGS : ESD Device Area Scaling Effect – Silicide Blocking – ESD Scheme : IO ESD & Power Clamp Scheme, CDM Device – Vdd-to-Vss Decoupling Capacitor – Package Type : Wire-Bonding Package or Flip-Chip Package • Wire-Bonding Package : PAD Limit or Core Limit • Flip-Chip Package : Peripheral Type or Area Type
  • 17. 17 • The ESD clamp must not trigger - under normal circuit operation condition • The ESD clamp must trigger - below the oxide breakdown voltage Vox • Another Condition - The Lower Ron (on-state R), The Better @within ESD Windows • The condition of ESD design window Vdd + 10% < Vclamp =< Vt1 < Vt2 < Vox • The design window gets narrower with down-scaling Tech. - The margin between junction and oxide breakdown voltage is decreasing dramatically and eventually crossed the junction breakdown voltage. - New trigger mechanism will have to be found which no longer rely in the junction breakdown. - Dynamic trigger schemes suggest reduced trigger voltage voltage. Current Voltage Supply voltage range margin Oxide Break- down ESD design window Vsp Vt1 Vt2 It2 Ron ESD Device Design Window
  • 18. 18 • Resistor (diffusion, well, poly resistors) • Diode (p-n junction) • Thick-oxide (Gate-oxide) NMOS/PMOS • Parasitic vertical / lateral bipolar junction transistor • Parasitic SCR device (p-n-p-n structure) • SCR Based Device (LVTSCR, DTSCR..) • Capacitor / Inductor Design of ESD Protection Devices
  • 19. ESD Design Flow Finish Layout & Tape out Schematic Entry Latch up Check Yield Analysis Nominal Design ESD Check Layout Entry Leakage Check LVS DRC DFM Check Latch up Check ESD Check Parasitic Extraction Latch up Check Yield Analysis Nominal Design Top Level Block Level
  • 20. 20 Basic Design of ESD Clamp VSS I/O Pins :ESD Clamp :Parasitic Diode :ESD (Surge) Internal Circuit IC Chip • To protect the IC from such high voltage pulses, ESD clamps are placed between every I/O pin and power supply pin. • ESD clamps turn on only when an ESD pulse is detected And turn off during normal operations. VDD VSS I/O Clamp Power Clamp
  • 21. 21 ESD Protection Circuit PAD Based ESD Protection • ESD current is directly shunted from the I/O pin to GND. • ESD device exists on every I/O pad between the pad and the ground. • ESD protection devices are usually snapback devices.
  • 22. 22 ESD Protection Circuit Rail Based ESD Protection • ESD current is redirected to the VDD power rail and then shunted to GND by a power clamp. • Bus resistance from I/O pins to the power clamps should be accurately estimated.
  • 23. 23 • Large remote clamps are placed in power pad cells only Total VDD line Resistance =RVDD X N (I/O pad Num) Large Clamp Rvdd VDD VDD PAD I/O PAD Rvdd I/O PAD Rvdd I/O PAD Rvdd I/O PAD Rvdd I/O PAD Rvdd I/O PAD Rvdd I/O PAD Rvdd Large Clamp Rvdd VDD VSS PAD VSS VSS Primary Path Remote rails clamp network ESD Protection Circuit Design Strategy
  • 24. 24 • I/O pads contain the diode and small clamps. • Large clamps in power pad cells to terminate the bus segment Large Clamp Rvdd VDD VDD PAD I/O PAD Rvdd I/O PAD Rvdd I/O PAD Rvdd I/O PAD Rvdd I/O PAD Rvdd I/O PAD Rvdd I/O PAD Rvdd Large Clamp Rvdd VDD VSS PAD VSS VSS Primary Path Small Clamp Small Clamp Small Clamp Small Clamp Small Clamp Small Clamp Small Clamp Distributed rails clamp network ESD Protection Circuit Design Strategy
  • 26. 26 ESD Protection Trend High ESD Level • Direct stress to the chip : Memory controller Card ( HBM 4kV ), Touch Screen Controller ICs( HBM 8kV ) • Absorption of system level ESD : Timing Controller ( IEC 6kV ) , Display Driver ICs( IEC 20kV ) - Cost Reduction and Reliability Improvement - Realization of ESD Specification for Chip Size Shrink High Voltage ICs • With the rapidly increasing demands on High Voltage ICs in field application - Automotive Electronics, PMICs, LED & LCD Driver ICs • Latch up Issue in HV ICs ESD Network Analysis • Mixed Signal , Multiple power supply New System-Level ESD • CDE (Cable Discharge Event), HMM(Human or Hand Metal Model), System-Level ESD Induced Flicker Noise High Speed • Display Port ( 2.7Gpbs ), HDMI (2.5Gbps ), RF IC, LVDS ( 2Gpbs )
  • 27. 27 Process Technology • ESD Design Window  ESD design window shrinks with new CMOS tech. • Gate Oxide Downscaling  Transient oxide breakdown voltage is decreasing faster with technology advancement. Low Voltage ESD Protection Issue
  • 28. 28 ※ LDD and Silicide seriously degrade ESD robustness of NMOS < Effect of LDD on ESD robustness of NMOS > < Effect of Silicide thickness on ESD robustness of NMOS > Low Voltage ESD Protection Issue Process Technology
  • 29. 29 Low Voltage ESD Protection Issue • As technology scale down, the value of trigger voltage (VT1) should be less than the oxide breakdown voltage.  Gate Triggering Technique, Substrate Triggering Technique • Non-Uniform turn-on behavior among the multi-finger of the ggNMOS The Issue of the GGNMOS A B C D
  • 30. 30 High Voltage ESD Protection Issue High Voltage ESD Protection Device • Various HV Applications (Motor control, Power Management and Conversion ..)  High Voltage devices have been widely used in IC products. • Though these applications represent fast growth markets, the underlying silicon process technologies lack standardized high performance ESD solutions. a. Basic SCR b. HV-GGNMOS c. GCNMOS d. HV-GGPMOS e. GCPMOS f. Reverse Diode a b c d e f • Basic SCR - Superb ESD characteristics (low leakage & cap.) - require careful high holding voltage • HV-NMOS/NPN - Basic ESD protection Device - Degradation issues due to non-uniform triggering - latch-up weakness due to low holding voltage • RC-N/P-MOS (BigFET) - Very large area consumption, Low HBM level • HV-PMOS/PNP - Characteristic similar to the Reverse diode - ESD performance is very process dependent. • Reverse Diode - Latch-up immune ESD device - Very higher capacitance and leakage than others.
  • 31. • ESD Performance Comparison High Voltage ESD Protection Issue High Voltage ESD Protection Device
  • 32. Holding Voltage Engineering High Voltage ESD Protection Issue Operation Range VDD VH VH Engineering VT • In HV ICs, the Power Supply(VDD) can be over ten volts, a few ten of volts, or even higher.  Requirements for automotive IC, e.g. 5V, 20V, 45V, 60V • Low doping implants to obtain the high breakdown voltage  Low doping concentrations strongly impact the snapback behavior. •Due to the high operating voltage in applications of HV devices, all clamps have a high enough holding voltage above VDD. After transient trigger 40V < Transient Latch-up Test >
  • 33. High Voltage ESD Protection Issue Area Efficiency • In HV ICs, HV-ESD protection Device typically leading to very large area consumption  Large Leakage Current, Large Capacitance • HV-ESD solutions for the Power IC focus on smallest area HV-ESD protection design  Small pad pitch, Small ESD device size • Circuit Under Pad (CUP) is useful to reduce the ESD protection circuit area Clamp Layout It2 (mA/um2) HBM (V/um2) LV-MOS Stack Non-Silicide 0.24 > 0.56 LV-MOS Stack Silicide 0.63 > 0.56 RC- MOSFET Min Cap. 0.11 0.66 < Comparison of the current capability per unit area> Diode RC- MOS PMOS/ PNP NMOS/ NPN SCR Area ★ ★ ★★ ★★★ ★★★★★ < Comparison of general High Voltage ESD Device> PAD PAD LV-ESD LV-ESD LV-ESD LV-ESD < LV I/O Clamp & HV Power Clamp in Power IC> HV-ESD
  • 34. 4. ESD Protection Design for Power IC
  • 35. *Gate Grounded NMOS LV ESD Device Solution for Power IC (MOS Tech) • Conventional NMOS Device • Area for local protection : 5950um² • 0.35um BCDMOS process Trigger Voltage : 8.1V Holding Voltage : 5.96V It2 : 3.1A HBM Level : 3.7kV MM Level : 400V <Layout View> <TLP I-V Curve>
  • 36. *Substrate Trigger NMOS LV ESD Device Solution for Power IC (MOS Tech) Gate Length : 0.8um Width : 60um Finger : 12 Total Area :3000 um2 • Proposed NMOS Device • Low trigger voltage and Uniformity using Substrate Trigger Technique • Area for local protection : 3000um² • Very Low Trigger Voltage • 0.35um BCDMOS process Trigger Voltage : 8.2V Holding Voltage : 7.8V It2 : 3.14A HBM Level : 5kV MM Level : 450V <Layout View> <TLP I-V Curve> <Schematics>
  • 37. *Fast-Substrate Triggering BiCMOS • Proposed BiCMOS Device • Area for local protection : 2000um² • Very Low Trigger Voltage, Fast Turn-on Speed • 0.13um CMOS process LV ESD Device Solution for Power IC (MOS Tech) <Layout View> <Schematics> <TLP I-V Curve> <Turn-On> Trigger Voltage : 5.98V Holding Voltage : 5.71V It2 : 2.3A HBM Level : 3kV MM Level : 210V
  • 38. *Dynamic-Body Floating NMOS LV ESD Device Solution for Power IC (MOS Tech) Sub-Triggering PMOS Gate-Triggering NMOS Main NMOS Resistor Resistor • Proposed MOS Device • Dynamic Trigger Voltage using MOS’s Floating Technique • The body of Main NMOS floats and base potential of the parasitic bipolar transistor in the GGNMOS increases • 65nm CMOS process • Small area for local protection : 3500um² • HBM: 8kV, MM: 800V Trigger Voltage : 4.45V Holding Voltage : 3.79V It2 : 4.05A <Layout View> <TLP I-V Curve>
  • 39. *HHVSCR (High Holding Voltage SCR) LV ESD Device Solution for Power IC (SCR Tech) • High holding voltage, Latch-up immunity • Effective ESD performance by SCR based Device • Extended p+ cathode diffusion and the additional n-well region • Power Clamp for 10V • Small area for local protection : 2565um² <Layout View> <TLP I-V Curve> Trigger Voltage : 18.3V Holding Voltage : 9.8V It2 : 6.6A HBM Level : 8kV MM Level : 720V
  • 40. 40 *PTSCR (P-Substrate Triggered SCR) • Proposed SCR based Device • MOS Trigger technique and SCR operation • Low triggering voltage, High holding voltage, High Holding Current Latch-up immunity LV ESD Device Solution for Power IC (SCR Tech) <Layout View> <TLP I-V Curve> Trigger Voltage : 8~10V Holding Voltage : 5~7V It2 : 6~7A HBM Level : 8kV MM Level : 940V
  • 41. 41 VDD GND I/O I/O ND PD PS NS One-direction VDD GND I/O I/O ND PD PS NS Dual-direction I V I V BVOX BVOX BVOX BVOX Design window Design window VDD GND I/O I/O ND PD PS NS One-direction VDD GND I/O I/O ND PD PS NS One-direction VDD GND I/O I/O ND PD PS NS Dual-direction VDD GND I/O I/O ND PD PS NS Dual-direction I V I V BVOX BVOX BVOX BVOX Design window Design window ESD path <<Dual Direction SCR – Simulation I-V Curves >> *Dual Directional SCR LV ESD Device Solution for Power IC (SCR Tech)
  • 42. 42 Modified NPN Bipolar • N-type Buried Layer( N-BL) Engineering  The lower effective n-bl doping reduces the intrinsic electric avalanche field in the collector-base junction under high current conditions  More external voltage needs to be applied to maintain the self-biased NPN snapback operation  The effect of holding voltage increase due to a larger n-bl dilution • A snapback below the operation voltage would result in a large static current through the ESD device and a consequent EOS damage. HV ESD Device Solution for Power IC (NPN Tech)
  • 43. Robust High Voltage Clamp for LDMOS HV ESD Device Solution for Power IC (MOS Tech) • Imbedded SCR in the LDMOSFET • Holding Voltage Control  Imbedded SCR Length, Nwell Length • Overcome ESD weakness of LDMOSFET Imbedded SCR
  • 44. 44 Modified LDMOSFET (1) HV ESD Device Solution for Power IC (MOS Tech) • Layout arrangement for LDMOS with poly-bending • Grounded P+ slots between the N+ drain (collector) and P+ source (base) of LDMOS, the P+ slots can shunt the avalanche-generated hole to ground  Hole current to forward bias the P-Body underneath the N+ source  turn-on behavior of BJT inherent in the LDMOS can be effectively suppressed ESD stresses. • HBM(MM) ESD protection level was improved from 0.75kV (50V) to 2.75kV (225V) <cross-sectional view> <TLP measurement I-V curve of LDMOS with poly-bending> <layout top view>
  • 45. HV ESD Device Solution for Power IC (MOS Tech) Modified LDMOSFET (2) 45 < Device cross-sectional view of LDMOS> PBI • The PBI (P-type boron implant) layer under the source- side N+ region • Electron density ejected source side  Increased the holding voltage of LDMOS (a) (b) (c) < TLP measured I-V curves> < Layout top view of nLDMOS with (a) type-A, (b) type-B, and (c) type-C> • Power Clamp for 15V • 0.5um BCD Process PBI
  • 46. 46 HV ESD Device Solution for Power IC (MOS Tech) 46 < Cross-sectional view > • ESD protection structure with novel trigger technique for LDMOS • The same structure as drain region in LDMOS, the vertical NPN transistor and the lateral transistor • The avalanche current acts as the base current of NPN transistor. • The IT2 value is nearly four times as large as that of the simple LDMOS < TLP I-V characteristics> < TLP I-V characteristics with small and large R1 resistance> • Power Clamp for 20V • 0.6um BCD Process Modified LDMOSFET (3)
  • 47. 47 HV ESD Device Solution for Power IC (MOS Tech) 47 • Inserting some dot P+ diffusions into the source  enough Rbulk & decrease the device dimension • Instead of a long strip N+, the dot N+ diffusions  the positive temperature coefficient resistor RN+ to compensate the resistance decrease caused by the Rrsurf • Eliminate the current crowding effect • 0.35um HV BCD Process < TLPI-V characteristics of HV-LDMOS> < Cross-sectional & layout of the HV-LDMOS> (a) < (a)Two scheme to increase the R-bulk, (b) layout > (b) TW HBM MM Vt1 It2 Conventional HV-LDMOS 360um 0.5kV 50V 34V 0.28A New structure HV-LDMOS 360um 5kV 550V 28V 2.74A Modified LDMOSFET (4)
  • 48. 48 HV ESD Device Solution for Power IC (MOS Tech) 48 • Effective methods to increase ESD robustness of ESD protection device is the substrate-triggered technique • In order to effectively inject the trigger current into the p-body of LDMOS (base of n-p-n BJT)  waffle-layout style • Increase It2 from 0.41A to 0.95A • 0.5um 16V BCD Process (a) (b) < Layout top view (a) stripe, (b) waffle-layout style> (a) (b) < TLP measured (a) I-V curves (b) multiple-zapping reliability > Modified LDMOSFET (5)
  • 49. 49 Segmented SCR N-Ext P-Ext N+ P+ N+ P+ N-Ext P-Ext N+ P+ N+ P+ P+ P+ P+ P+ P+ N+ N+ N+ N+ N+ • SCR structure with high holding voltage ( ~ 40V )  Reduced the emitter injection efficiency of the parasitic BJTs in the SCR. • Latch-up immunity and high failure current for ESD robustness < Conventional > < Segmented SCR > HV ESD Device Solution for Power IC (SCR Tech)
  • 50. 50 HV ESD Device Solution for Power IC (Stacking Tech) *Stack NMOSFET • GGNMOSFET Stacking Technique • Power Clamp for >12V • 0.35um CMOS process Anode Cathode VT1 VH IT2 HBM Cell size Default 10V 7V 3.2A 4.1KV 53umX80um=4240um2 2 stack 21.5V 15V 2.95A 4KV 107umX80um=8560um2 3 stack 31.5V 26.5V 2.9A 4KV 162umX80um=12960um2 4 stack 42V 36.5V 2.8A 4KV 216umX80um=17280um2 Anode Cathode
  • 51. *Stack ST-NMOS HV ESD Device Solution for Power IC (Stacking Tech) • n-Stack ST-NMOS using Stacking Technique • Low trigger voltage as the forward bias base-emitter junction of the parasitic bipolar transistor • Power Clamp for 10~40V Power IC applications using Stacking Technique <Layout View> VT1 VH IT2 HBM Cell size Default 4.6V 4.43V 2.4A 5kV 88umX84um=7392um2 2 stack 15.1V 15.1V 4.24A 6.5kV 167umX84um=13776um2 3 stack 24.45V 24.03V 4.43A 6.5kV 252umX84um=21168um2 4 stack 33.57V 32.27V 3.75A 6.5kV 333umX84um=27972um2
  • 52. using Stacking Technique <TLP measurement as D3 variation > <Single Device> <SCR vs Proposed SCR> <n-Stack Device> <n-Stack TLP Measurement> <Conventional SCR> <Proposed SCR> • SCR’S Stacking Technique • Power Clamp for 20V~40V • 0.6um Bi-CMOS Process Stack SCR HV ESD Device Solution for Power IC (Stacking Tech)
  • 53. *Stack HHVSCR HV ESD Device Solution for Power IC (Stacking Tech) • Power Clamp for High Voltage Power IC • SCR Device using Stacking Technique using Stacking Technique <Layout View> VT1 VH IT2 HBM Cell size Default 14.06V 11.28V 7.62A 8kV 24um X 60um=1448um2 2 stack 26.31V 22.55V 7.05A 7kV 50um X 60um=3000um2 3 stack 40.79V 34.94V 6.01A 7kV 80um X 60um=4800um2 4 stack 57.02V 55.14V 4A 7kV 104um X 60um=6240um2 60um 24um 60um 24um
  • 54. Stack BJT • BJT’S Stacking Technique • Power Clamp for 60V • 0.35um BCDMOS process Trigger Voltage : 79V Holding Voltage : 69V It2 : 8.3A Area : 110um * 240um HBM Level : 12kV HV ESD Device Solution for Power IC (Stacking Tech) Single Bipolar Triple Stack Bipolar <BJT Stack Schematic>
  • 55. 55 *LIGBT (Lateral Insulated Gate Bipolar Transistor) HV ESD Device Solution for Power IC (IGBT Tech) • High holding voltage, Latch-up immunity • Effective ESD performance by using IGBT technique • Power Clamp for 70V • 0.35um BCDMOS process Trigger Voltage: 85V Holding Voltage: 68V Trigger Voltage: 93V Holding Voltage: 81V Trigger Voltage : 85~93V Holding Voltage : 68~81V It2 : 9.2~9.9A HBM Level : >8kV MM Level : >800V <LIGBT Layout>
  • 56. 56 • Power IC’s use two or more voltage domain  Use on-chip charge pump circuitry to generate additional voltage levels  Logic, Control Block, High voltage for power conversions  Consider of all pin to pin combination for discharging current for effective ESD protection Control Block High Voltage for power conversions Logic VDD1 GNDA VDD2 VDD3 GNDD ESD Protection Strategy ESD Circuit solution for Power IC
  • 57. 57 ESD Protection Scheme for Mixed Supply Voltage In In Circuit I Circuit II VSS-LV Power Clamp Power Clamp Out Out VDD-LV VSS-HV VDD-HV ESD Cell ESD Clamp Coupling Diode :HV ESD Clamp :Parasitic Diode :LV ESD Clamp :Coupling Diode ESD Circuit solution for Power IC
  • 58. 58  An ESD Voltage occurs on a low voltage input pin with an high voltage input pin grounded, but all the low and high voltage power pins are floating. • Internal ESD damage Due to Pin to Pin ESD Stress in a CMOS IC with the Separated Power Pins ESD Protection Strategy I/O I/O VDD-L VSS-L VDD-H VSS-H ESD Circuit solution for Power IC
  • 59. 59 I/O I/O VDD-L VSS-L VDD-H VSS-H Power Clamp Power Clamp 2nd Clamp ESD Protection Strategy • Power protection network requires a set of power clamps between VDD and VSS busses and back-to-back diode. • To reduce the large voltage build-up between different power domain, second clamp is used ESD Circuit solution for Power IC
  • 60. 60 ESD Protection Scheme with ESD Buses Circuit I Circuit II Circuit III ESD Conduction Circuit ESD Conduction Circuit ESD Conduction Circuit ESD Conduction Circuit ESD Conduction Circuit ESD Conduction Circuit Power-Rail ESD Clamp Circuit Power-Rail ESD Clamp Circuit Power-Rail ESD Clamp Circuit Power-Rail ESD Clamp Circuit VDD1 VSS1 VDD2 VSS2 VDD3 VSS3 VDD ESD Bus VSS ESD Bus ESD Circuit solution for Power IC
  • 61. 61 Whole Chip ESD Protection Circuit Design R T PAD PAD VREF Block (1.2V) I REF Block M1 M2 M3 M4 M5 M6 M7 M8 Q1 Q2 M9 Cc Rc RFB2 RFB1 LVDS Driver External ESD Ring ESD Ring • I/O Frequency 1.1Ghz ( < 0.5pF ) • HBM 4kV, MM 400V • PAD to PAD Space: 30um • VCC ring: 30um, VSS ring: 15um • I/O, Power Clamp: SCR type Device (50umX 60um) *ESD Protection Circuit for the LVDS Driver ESD Protection LVDS Driver PAD ESD Protection LVDS Driver Power Clamp Power Clamp I/O I/O I/O I/O VSS VSS VCC LVDS Driver SCR SCR SCR SCR SCR SCR
  • 62. *ESD Protection Scheme for PMIC Whole Chip ESD Protection Circuit Design Requirement: • HBM 4kV, MM 400V • Area (<1000um2) • VDD ring: 30um, VSS ring: 30um • The use of ggNMOS based ESD device
  • 63. 63 *ESD Protection Circuit for Touch Screen Driver IC • I/O Frequency 1.1Ghz ( < 0.5pF ) • ESD Protection Device: PTSCR • HBM >7kV, MM >600V , IEC61000-4-2 4kV • Area (BPAD: 70umX70um, Device: 50umX 70um Whole Chip ESD Protection Circuit Design <HBM 7kV PASS> <HBM 8kV FAIL> < Layout Top-view > < ESD Device DC-IV curve after HBM zap tester> PTSCR DIODE BPAD
  • 64. 64 *ESD Protection circuit for LED Driver IC Whole Chip ESD Protection Circuit Design • HBM 8kV, MM 800V Pass • Area (< 2600um2) • Output current per channel : 100mA • The use of SCR based ESD device IO & Power ESD Device Design Factor HHVSCR Width = 57um, Length = 45um
  • 65. ESD Protection Circuit for UXGA/HDTV LCoS Whole Chip ESD Protection Circuit Design • LCoS Panel Spec - Resolution: 1920(+24) X 1200(+24) - Frame rate: 120Hz - Display area: 1 inch • ESD Spec - HBM: above 3.5kV, MM: 200V • I/O Device: GGNMOS, GDPMOS • Power Clamp: R-C Field Oxide Device <Layout Top View of HV and LV I/O>
  • 66. • The ESD device solution for Power ICs : 66 Summary • Power IC’s ESD Strategy : Area efficiency, Latch-up immunity, ESD robustness, Consider of all pin to pin combination • ESD Technology Trend : High ESD Level, High Speed, High Voltage Device, ESD Network Analysis, Process Technology • ESD protection is a very high priority for Power ICs reliability - Low Voltage : MOS, SCR based ESD Protection Device etc. - High Voltage : LDMOS, SCR, IGBT, Stack based ESD Protection Device etc.