FYP Presentation

1. Faizan Ahmad
National University of Computer and Emerging Sciences
Department of Electrical Engineering
Wireless Controlled Automated Precise
Color Making and Bottle Filling Using
PLC and HMI

2. Presentation Breakdown
 Introduction and Background
 Literature Review
 Block Diagram of Main Modules
 Flowchart of Main Process
 Modules tested and implemented in FYP-I
 Modules tested and implemented in FYP-II

3. Introduction and Background(1/2)
What is Industrial Automation?
 Industrial Automation is the use of control systems, such as computers or robots,
and information technologies for handling different processes and machineries in
an industry to replace a human being.
Automated Color Making Device
 Color making is most significant process in any color plant like dyeing, paints and in
food beverage industry.
 CMYK is a historical set of colors used in subtractive color mixing and is one
commonly used set of primary colors.
 To create a wide range of new colors, primary colors can be mixed using a variety of
different quantities of color in proportion to each other.

4. Introduction and Background(2/2)
Automated Bottle Filling Device
 In small industries bottle filling
operation is done manually. The
manual filling process has many
shortcomings like spilling of
water while filling it in bottle.
 Our project aims to eliminate
problem faced by small scale
bottle filling system. With this
system that operates
automatically, every process can
be smooth and the process of
refilling can reduce workers cost
and operation time.
Benefits of Automatic Bottle
filling system
 Higher Production Speed
 Reliability
 Lower Labor cost
 Simple Controls/Lower Operator
Interaction

5. Literature Review
Existing Approaches
 Automatic Color making and
Bottle filling processes can be
controlled by Arduino
microcontroller. (IJERT
ISSN:2278-0181)
 Another existing approach is to
use water pump for color
making.(Final Year Project, RCC
Institute, Kolkata, India)
Proposed Approaches
 Our proposed system consists of
color mixing and automatic bottle
filling process using PLC
 We have used control valves for
color making which has faster
switching speed than water
pumps.

6. Block Diagram of Main Modules

7. Flow Chart of Main Process

8. Modules tested and implemented in
FYP-I
In FYP-1, we have done
 Analysis of Literature
 Acquiring components
 Making of Bottle Filling Device
 Designing the Algorithm of whole system

9. Designing the Algorithm of whole system
Proximity sensor 2
AlgorithmColor mixing Algorithm Color Selection Algorithm

10. Designing the Algorithm of whole system
Reverse direction movement AlgorithmProximity sensor 1
Algorithm

11. Modules tested and implemented in
FYP-II
In FYP-2, we have implemented seventy percent part of our project which
contains
 Software Part
 Hardware Part

12. Software Part(1/2)
Solenoid Valve Testing Code
 When Proximity sensor detects the
bottle, it stops the conveyer belt.
 Solenoid valve opens for 20 second
 Solenoid valve close and conveyer
belt moves forward.

13. Software Part(2/2)
Solenoid Valve Testing Code
 When Proximity sensor detects the
bottle, it stops the conveyer belt.
 Solenoid valve opens for 20 second
 Solenoid valve close and conveyer
belt moves forward.

14. CMYK MODEL
 CMYK color is created using
a subtractive process.
 Each additional color means more
light is removed.
 The commonly used
subtractive primary colors are
Cyan, Magenta, Yellow and Black.
 CMYK printing is the standard in
the printing industry.

15. Hardware Implementation
Making of Color Making Device
Integration of tanks
Integration of solenoid valves
HMI PANEL
Bottle Filling Device

16. Integration of tanks
Tanks Specifications
Height = 12 inch
Weight = 100 gram
Capacity =1 liter

17. Integration of solenoid valves
Solenoid Valve Specification
 Model No. = 2W-160-15-24VDC
 Position = Normally Closed
 Port Size = 1/2"
 Voltage = 24V DC
 Body Material = Brass
 Temp Range = 15 to 250° F / -10 to
120°C
 Power = 30 Watts / 1.25 Amps

18. HMI PANEL
SIMATIC HMI Basic Panel
 Model= KTP700 Basic PN
 Screen Size = 7 inch (touch screen) + key
 Resolution = 800 x 480
 Software = WinCC Basic V13
 Interface = Profinet (Ethernet)
 User Memory = 10 MB

19. Bottle Filling Device
Conveyer Belt module
• Brand= SPG
• Motor= 30V DC Gear Motor
(25W)
• Width= 9.6 inch
• Length= 19.6 inch
Proximity Sensors
• Type= capacitive and inductive
• Output Function= NO and NC
• Sensing range= 4mm to 25 mm
• Response time= 2ms
• Connection type= DC (2 wire)

20. Overall Hardware

21. THANK YOU
ANY QUESTIONS?