Ratio control based liquid blending and bottle filling if incase the bottle is unfilled it will reject the empty bottle using plc

1. Submitted by
V. Manimaran
S. Ramkumar
J. Rajakumar
A. Nishanthan
M. Vijayakumar
Guided by
Mr.J .JEEVANANTHAM Asst. prof. (ICE Dept.)

2.  ABSTRACT
 EXISTING SYSTEM
 PROPOSED SYSTEM
 BLOCK DIAGRAM
 COMPONENTS USED
 PROCESS ALGORITHM
 SCADA VIEW
 ADVANTAGES
 APPLICATIONS
 BASE PAPER

3.  In the past few years, after the Industrial revolution industries
have adopted several automated machines for its purpose. In our
project it is work by Programmable Logic Controller (PLC) and
SCADA.
 This work will provide low operational cost, low power
consumption, accuracy and flexibility to the system and at the
same time it will provide accurate volume of liquid in bottle by
saving operational time.
 The different liquid is filled by different ratio and also Reject the
Empty bottle and Count the filled bottle system sequence of
operation is being designed by ladder diagram. Automating
repetitive tasks in the industries increases the productivity.

4.  Manual handling of such tasks is time consuming expensive
and often lack consistency in product quality due to human
errors.
 The automated microcontroller-based liquid mixing system
 The utilization of a microcontroller has been accomplished in
the form of the at 8051 microcontroller.
 The decision to use three microcontrollers was based on the
elimination of idle time and the optimization of the mixing
process.

5.  Industrial mixer is one of the several applications of the PLC
to the control of an industrial process.
 The duration for the operation of mixing, level control and
bottle filling is controllable through the PLC based on the user
defined ladder logic program.
 The developed laboratory prototype can be adapted for use in
the industrial applications because of its ease of use, flexible,
accurate and effective method of automated control.
 The proposed system has proved to work effectively avoiding
unnecessary spill or wastage of liquids.
 Although proposed system illustrates the mixing process of
two liquids, any number of liquids may be mixed in varying
proportions.

7. HARDWARE USED
 PLC
 SMPS
 Solenoid Valve
 DC Motor
 Conveyer belt
 Pneumatic Cylinders
 Photoelectric Sensor
 Seven segment Display
 Proximity sensor
 Relay card
 Pneumatic Pipes
 Tank
 Push Button
 Compressor
SOFTWARE USED
 WPL Soft 2.41
 KingView 6.53

8.  STEP 1 : Press the "START" Push Button and Select Ratio
 STEP 2 : Then Tank A and Tank B mixing collect in Tank 3
 STEP 3 : If the sensor detects the presence of bottle which is in position
with the solenoid valve, then the conveyor will stop.
 STEP 4 : If the sensor does not detects any presence of the bottle, the
conveyor keeps on moving.
 STEP 5 : After some delay the valve turn "ON" and the bottle will get
filled till the timer gets off.
 STEP 6 : After the bottle is filler, a delay is provide and then after the
delay the motor starts running.
 STEP 7 : And the process respects itself repeats itself from step 3.
 STEP 8 : Sense the Empty bottle then the pneumatic actuator will come in
action & it will reject the bottle from the conveyor.
 STEP 9 : Count the Filled bottle and Display in Seven Segment Display

10. ADVANTAGES
 Accurate & Proportional mixing of liquid.
 Reduction in operating costs as compare to manual process.
 Increasing production.
 Fully automatic system so that quality production achieved in
less time.
 Efficiency & Maintenance easy.
 Same system used for different purpose.
APPLICATIONS
 Food processing technology
 Beverage processing industry
 Concrete industry
 Paint industry

11.  Automation of Chemical Process Plant based on PLC &
SCADA International Journal of Innovative and Emerging
Research in Engineering ( Volume 2, Issue 3, 2015).
 Chemical Mixing For Process Industry Using PLC & SCADA
International Journal of Advanced Research in Electrical,
Electronics and Instrumentation Engineering Website:
www.ijareeie.com (Vol. 7, Issue 4, April 2018 ).
 Automation of Bottle Filling System in Industries
using PLC AND SCADA International Research Journal of
Engineering and Technology (IRJET)

12. Thank you