The wear conduct of 410 stainless steel has been examined under a dry sliding contact at consistent load. It was found that hardening procedure was successful in enhancing the wear conduct of stainless steel material, advancing the property of pliability. A low temperature hardening has been completed for three distinct examples at a hour, a hour and a half, 120 minutes. Untreated stainless steel was utilized as a kind of perspective material and experienced wear test for comparison with different hardening samples. The hardening samples uncover that hard layers that are shaped which enhances the surface hardness. Small scale hardness estimations uncovered a critical increment in hardness after treatment. The layers were portrayed by optical magnifying lens and checking electron magnifying lens investigation.
Characterization 410 Stainless Steel by Vacuum Tempering ProcessIJAEMSJORNAL
It has been reported that low-temperature vacuum tempering of 410 stainless steel hard layer improving wear resistance and hardness. Grade 410 stainless steel being a hardened material were modified by low temperature tempering process. By the process of tempering, brittleness on the stainless steel material will be reduced and ductility will be promoted. The microstructure, surface hardness and erosion-corrosion resistance were systematically evaluated. Vacuum tempering is done at low temperature of 430℃ can form a hardened layer, and with the treated time prolong, the thickness of the layer increased. The stainless specimens were vacuum tempered for 30 minutes, 60 minutes and 120 minutes. Wear tests were conducted with the help of pin on disc apparatus. The output results were determined with various metallographic tests like scanning electron microscope and optical microscope results.
Investigation of 316L Stainless Steel by Flame Hardening ProcessIJAEMSJORNAL
Austenitic stainless steel offer great imperviousness to general erosion because of the development of a detached surface film. They are broadly utilized as a part of the sustenance and concoction preparing ventures and in addition in biomaterial applications. In any case, they can experience the ill effects of setting erosion in chloride particle containing arrangements. All things considered, in the meantime they have discovered little use in mechanical building applications in view of their low hardness and poor wear resistance. In this examination work, to enhance the previously mentioned reasons, surface solidifying by Flame hardening procedure is done. It has for some time been an outstanding a warm treatment for enhancing the surface properties of austenitic stainless steel. The examples were fire solidified for 5 minutes, 10 minutes and 15 minutes separately. Wear test for every one of the examples were completed by stick on plate testing process. The outcomes were contrasted and an untreated specimen and finished up with metallographic tests like optical tiny tests and examining electron magnifying lens tests.
Comparison of Mechanical Properties of Austempered, Normalized and As-Weld Ca...IJAEMSJORNAL
More often than not, welded joints experience failure such as fracture which jeopardize their reliability and ergonomics when put in perspective. Attempting a significant improvement in the mechanical properties of welded joint through heat treatment could ensure joints stability and reduce the costs associated with constant repairs and replacements. In this study, the effects of heat treatments (austempering and normalization) on the mechanical properties of weldments were examined. The locally recycled steel sample was sourced from the Delta Steel Company Aladja, Delta State and the spectro-analysis was carried out on it. The test samples were machined as per properties for tests, fractured locally and were welded using shielded metal arc welding (SMAW) with stainless steel electrode. They were then heat treated in electric furnaces. The mechanical properties (tensile strength, yield strength, hardness and impact toughness) were determined and the microstructure examined using scanning electron microscope. They were also examined physically using hand lens. The result indicated that the austempered samples improved significantly in terms of its tensile strength, yield strength, hardness and ductility. It was also found that the untreated sample produced the greatest impact toughness. The result of the physical examination also suggested that heat treatment using oil based quenchant have the potential to inhibit rust at weld joints.
Taguchi analysis of single layer CrN coatings on AISI 304 Stainless Steel to ...IJAEMSJORNAL
The purpose of present study was to investigate the erosive corrosive wear behavior of single layer (CrN) coatings on AISI 304 Stainless Steel samples with varying coating thickness (0-200 nm) in the range of 50 nm. The slurry jet erosive test was conducted on Slurry Jet Erosion Tester in saline slurry (3.5wt% salt) under the different working conditions with varying impact velocity (10-25 m/s), impingement angle (30°-75°) and erodent discharge (160-280 gm/min). Taguchi analysis was applied to find optimum parameters for the minimization of erosion rate of various coated and uncoated samples. The results of Taguchi experiments also indicated that among all the factors, impact velocity became least significant when samples were coated with CrN whereas it was most significant for uncoated samples. Coating thickness was the second most significant factor in the case of CrN coated samples. PVD- CrN coatings reduced the wear rate by nearly 2 times.
Experimental Investigations on Tribiological Properties of 6061-T6 Al Alloy b...IJAEMSJORNAL
Microstructure and tribological properties of Al-TiB2 nano surface composite fabricated by Friction Stir Processing (FSP) were evaluated. To vary the percentage of TiB2 three different slot thickness viz. 1mm, 1.5 mm and 2mm were considered. Microstructural evaluations showed a nearly uniform distribution of TiB2 in the aluminium matrix after FSP with the addition of composite powder. Microhardness test results shoes FSW of Al6061-T6 alloy with 2mm groove width has more hardness. tribological properties were evaluated at two different sliding velocities 0.314m/s and 0.48m/s and results shows that at lower loads there is no much difference in wear rate of surface composite made with different slot sizes but with increase in load and sliding velocity wear rate was increased , however, larger slot Al6061-TiB2 Surface composites show better wear resistance.
Experimental Study of Mesh Confined Concrete Subjected to High Temperatureijtsrd
Nowadays fire accidents are happening in most of the buildings which causes heavy damage to the buildings and result in loss of durability. In order to avoid the consequences an experimental investigation is carried out using mesh confinement concrete. Concrete is a non combustible material and has a slow rate of heat transfer. High temperature can cause the formation of cracks. These cracks resembles like any other cracks propagation may eventually cause loss of structural collapse and shorting of span life. One mighty problem which occurs when concrete is exposed to fire is spalling. This is the phenomenon in which explosion ejection of chunks in concrete from the surface of the material, due to the breakdown in surface tensile strength. In order to reduce early cover spalling, a new idea has been investigated. This is implemented by installing relatively cheap materials such as glass mesh, nylon mesh, GI weld mesh and wire mesh in cylindrical specimens with a length of 300mm and 150mm diameter. It has been understood from the literature to reduce the spalling in concrete and strength can be improved by mesh confinement. Hence an experimental investigation will be done to study the performance of mesh confinement concrete subjected to fire. M. Gowtham Vignesh "Experimental Study of Mesh Confined Concrete Subjected to High Temperature" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-5 , August 2019, URL: https://www.ijtsrd.com/papers/ijtsrd26356.pdfPaper URL: https://www.ijtsrd.com/engineering/civil-engineering/26356/experimental-study-of-mesh-confined-concrete-subjected-to-high-temperature/m-gowtham-vignesh
Erosive Corrosive Wear Performance of Single Layer CrN Coatings on AISI 304 S...IJAEMSJORNAL
The purpose of present study was to investigate the erosive corrosive wear behavior of single layer (CrN) coatings on AISI 304 Stainless Steel samples with varying coating thickness (0-200 nm) in the range of 50 nm. The slurry jet erosive test was conducted on Slurry Jet Erosion Tester in saline slurry (3.5wt% salt) under the different working conditions with varying impact velocity (10-25 m/s), impingement angle (30°-75°) and erodent discharge (160-280 gm/min). Steady state analysis was applied to find optimum parameters for the minimization of erosion rate of various coated and uncoated samples. The finding of steady state condition tests indicated that the erosion rate increased with the increase in impact velocity and erodent discharge but decreased with the increase in coating thickness. The results also indicated that erodent discharge was the most significant factor, followed by impingement angle and impact velocity for the CrN coated samples. The SEM characterization of the eroded samples was carried out in order to analyze the topography of the eroded surface to investigate the wear mechanisms induced by slurry jet erosion test.
Characterization 410 Stainless Steel by Vacuum Tempering ProcessIJAEMSJORNAL
It has been reported that low-temperature vacuum tempering of 410 stainless steel hard layer improving wear resistance and hardness. Grade 410 stainless steel being a hardened material were modified by low temperature tempering process. By the process of tempering, brittleness on the stainless steel material will be reduced and ductility will be promoted. The microstructure, surface hardness and erosion-corrosion resistance were systematically evaluated. Vacuum tempering is done at low temperature of 430℃ can form a hardened layer, and with the treated time prolong, the thickness of the layer increased. The stainless specimens were vacuum tempered for 30 minutes, 60 minutes and 120 minutes. Wear tests were conducted with the help of pin on disc apparatus. The output results were determined with various metallographic tests like scanning electron microscope and optical microscope results.
Investigation of 316L Stainless Steel by Flame Hardening ProcessIJAEMSJORNAL
Austenitic stainless steel offer great imperviousness to general erosion because of the development of a detached surface film. They are broadly utilized as a part of the sustenance and concoction preparing ventures and in addition in biomaterial applications. In any case, they can experience the ill effects of setting erosion in chloride particle containing arrangements. All things considered, in the meantime they have discovered little use in mechanical building applications in view of their low hardness and poor wear resistance. In this examination work, to enhance the previously mentioned reasons, surface solidifying by Flame hardening procedure is done. It has for some time been an outstanding a warm treatment for enhancing the surface properties of austenitic stainless steel. The examples were fire solidified for 5 minutes, 10 minutes and 15 minutes separately. Wear test for every one of the examples were completed by stick on plate testing process. The outcomes were contrasted and an untreated specimen and finished up with metallographic tests like optical tiny tests and examining electron magnifying lens tests.
Comparison of Mechanical Properties of Austempered, Normalized and As-Weld Ca...IJAEMSJORNAL
More often than not, welded joints experience failure such as fracture which jeopardize their reliability and ergonomics when put in perspective. Attempting a significant improvement in the mechanical properties of welded joint through heat treatment could ensure joints stability and reduce the costs associated with constant repairs and replacements. In this study, the effects of heat treatments (austempering and normalization) on the mechanical properties of weldments were examined. The locally recycled steel sample was sourced from the Delta Steel Company Aladja, Delta State and the spectro-analysis was carried out on it. The test samples were machined as per properties for tests, fractured locally and were welded using shielded metal arc welding (SMAW) with stainless steel electrode. They were then heat treated in electric furnaces. The mechanical properties (tensile strength, yield strength, hardness and impact toughness) were determined and the microstructure examined using scanning electron microscope. They were also examined physically using hand lens. The result indicated that the austempered samples improved significantly in terms of its tensile strength, yield strength, hardness and ductility. It was also found that the untreated sample produced the greatest impact toughness. The result of the physical examination also suggested that heat treatment using oil based quenchant have the potential to inhibit rust at weld joints.
Taguchi analysis of single layer CrN coatings on AISI 304 Stainless Steel to ...IJAEMSJORNAL
The purpose of present study was to investigate the erosive corrosive wear behavior of single layer (CrN) coatings on AISI 304 Stainless Steel samples with varying coating thickness (0-200 nm) in the range of 50 nm. The slurry jet erosive test was conducted on Slurry Jet Erosion Tester in saline slurry (3.5wt% salt) under the different working conditions with varying impact velocity (10-25 m/s), impingement angle (30°-75°) and erodent discharge (160-280 gm/min). Taguchi analysis was applied to find optimum parameters for the minimization of erosion rate of various coated and uncoated samples. The results of Taguchi experiments also indicated that among all the factors, impact velocity became least significant when samples were coated with CrN whereas it was most significant for uncoated samples. Coating thickness was the second most significant factor in the case of CrN coated samples. PVD- CrN coatings reduced the wear rate by nearly 2 times.
Experimental Investigations on Tribiological Properties of 6061-T6 Al Alloy b...IJAEMSJORNAL
Microstructure and tribological properties of Al-TiB2 nano surface composite fabricated by Friction Stir Processing (FSP) were evaluated. To vary the percentage of TiB2 three different slot thickness viz. 1mm, 1.5 mm and 2mm were considered. Microstructural evaluations showed a nearly uniform distribution of TiB2 in the aluminium matrix after FSP with the addition of composite powder. Microhardness test results shoes FSW of Al6061-T6 alloy with 2mm groove width has more hardness. tribological properties were evaluated at two different sliding velocities 0.314m/s and 0.48m/s and results shows that at lower loads there is no much difference in wear rate of surface composite made with different slot sizes but with increase in load and sliding velocity wear rate was increased , however, larger slot Al6061-TiB2 Surface composites show better wear resistance.
Experimental Study of Mesh Confined Concrete Subjected to High Temperatureijtsrd
Nowadays fire accidents are happening in most of the buildings which causes heavy damage to the buildings and result in loss of durability. In order to avoid the consequences an experimental investigation is carried out using mesh confinement concrete. Concrete is a non combustible material and has a slow rate of heat transfer. High temperature can cause the formation of cracks. These cracks resembles like any other cracks propagation may eventually cause loss of structural collapse and shorting of span life. One mighty problem which occurs when concrete is exposed to fire is spalling. This is the phenomenon in which explosion ejection of chunks in concrete from the surface of the material, due to the breakdown in surface tensile strength. In order to reduce early cover spalling, a new idea has been investigated. This is implemented by installing relatively cheap materials such as glass mesh, nylon mesh, GI weld mesh and wire mesh in cylindrical specimens with a length of 300mm and 150mm diameter. It has been understood from the literature to reduce the spalling in concrete and strength can be improved by mesh confinement. Hence an experimental investigation will be done to study the performance of mesh confinement concrete subjected to fire. M. Gowtham Vignesh "Experimental Study of Mesh Confined Concrete Subjected to High Temperature" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-3 | Issue-5 , August 2019, URL: https://www.ijtsrd.com/papers/ijtsrd26356.pdfPaper URL: https://www.ijtsrd.com/engineering/civil-engineering/26356/experimental-study-of-mesh-confined-concrete-subjected-to-high-temperature/m-gowtham-vignesh
Erosive Corrosive Wear Performance of Single Layer CrN Coatings on AISI 304 S...IJAEMSJORNAL
The purpose of present study was to investigate the erosive corrosive wear behavior of single layer (CrN) coatings on AISI 304 Stainless Steel samples with varying coating thickness (0-200 nm) in the range of 50 nm. The slurry jet erosive test was conducted on Slurry Jet Erosion Tester in saline slurry (3.5wt% salt) under the different working conditions with varying impact velocity (10-25 m/s), impingement angle (30°-75°) and erodent discharge (160-280 gm/min). Steady state analysis was applied to find optimum parameters for the minimization of erosion rate of various coated and uncoated samples. The finding of steady state condition tests indicated that the erosion rate increased with the increase in impact velocity and erodent discharge but decreased with the increase in coating thickness. The results also indicated that erodent discharge was the most significant factor, followed by impingement angle and impact velocity for the CrN coated samples. The SEM characterization of the eroded samples was carried out in order to analyze the topography of the eroded surface to investigate the wear mechanisms induced by slurry jet erosion test.
The Influence of Shot Angle Variation at the Process of Dry Shot Peening to t...IJAEMSJORNAL
AISI 316L is the austenitic stainless steel type that widely used in biomedical implant and artificial organs. This material’s cannot be hardened by heat treatment but the mechanical strength could be increased by cold working process. Dry shot peening is the one of cold working process in which the surface specimen bombarded with spherical media called shot to produce a compressive residual stress layer and modify mechanical properties of metal’s surface. The objectives of this research are to investigate the effect of shot angle variation of dry shot peening process on the surface roughness and corrosion resistance of AISI 316L.
Cryogenic treatment is a secondary process to traditional heat treatment used for improving the hardness and wear resistance of tool steels. Though the potential use of cryogenic treatment on AISI D2 tool steel under laboratory conditions has been well established by the researchers, it is essential to do the analysis to ensure its sustainable use for industrial application. Therefore, impact of cryogenic treatment on AISI D2 steel blanking punch was evaluated in terms of increase in production rate and its life. The cryogenically treated D2 tool steel punches were used and subjected to manufacture the control levers using blanking operations. The improved wear resistance of cryogenically treated punch resulted in increase in production and punch life more than 200%. Punch life was studied and correlated to increase in production & wear behavior of blanking punch. The AISI D2 steel samples were prepared and subjected to laboratory tests comprising of metallographic observations and hardness. It was found that laboratory tests were not enough to predict improvements in mechanical properties. The mechanism responsible for augmented wear resistance by cryogenic treatment was the conversion of retained austenite to martensite and precipitation of new secondary carbides.
Corrosion Measursement, Friction testing and XRD Analysis of Single Layer CrN...IJAEMSJORNAL
The purpose of present study was to investigate the erosive corrosive wear behavior of single layer (CrN) coatings on AISI 304 Stainless Steel samples with varying coating thickness (0-200 nm) in the range of 50 nm. The slurry jet erosive test was conducted on Slurry Jet Erosion Tester in saline slurry (3.5wt% salt) under the different working conditions with varying impact velocity (10-25 m/s), impingement angle (30°-75°) and erodent discharge (160-280 gm/min). Corrosion tests were conducted in 3.5 wt. % NaCl solution using a Potentiostat, in order to analyze the corrosion behavior of the coated samples in sea water environment. Coefficient of friction was measured using a Scratch Tester. XRD analysis of the eroded samples indicated the presence of both CrN and Cr2N (200) in the coatings.
Bacteria as a biological admixture in concreteeSAT Journals
Abstract The main objective of the present study deals with the execution of the concrete by the microbiologically prompted unique growth/filler. One such thought has prompted the advancement of an extremely special concrete known as Bacterial Concrete where microscopic organisms is incited in the mortars and concrete to heal up the issues with various bacterium proposed at various bacterial concrete. Here a study was made by utilizing the microscopic organisms "Escherichia coli". Calcite arrangement by Escherichia coli is a model research facility bacterium, which can create calcite precipitates on suitable media supplemented with a Calcium source.Concrete cubes with and without addition of bacteria are studied and it is observed that there is an improvement in the compressive strength for the cubes with the addition of bacteria. Concrete cylinders with and without addition of bacteria was considered and it is observed that there is an improvement in the Split tensile strength for the cylinders with the addition of bacteria. Keywords: Escherichia Coli, Compressive Strength, Split Tensile Strength.
Characterization and Performance Evaluation of HSS Cutting Tools under deep C...inventy
Research Inventy : International Journal of Engineering and Science is published by the group of young academic and industrial researchers with 12 Issues per year. It is an online as well as print version open access journal that provides rapid publication (monthly) of articles in all areas of the subject such as: civil, mechanical, chemical, electronic and computer engineering as well as production and information technology. The Journal welcomes the submission of manuscripts that meet the general criteria of significance and scientific excellence. Papers will be published by rapid process within 20 days after acceptance and peer review process takes only 7 days. All articles published in Research Inventy will be peer-reviewed.
Comparison of Fatigue Characteristic for AISI 1039 Steel with Surface Treatmentijceronline
Wear and fatigue resistance in steel components used in various industries can be improved by surface treatments. Coatings systems which are used for improving the mechanical properties, generally, decreased the components fatigue life due to micro cracks, that propagate through the substrate , it is possible to improve the fatigue resistance of a component by the application of shot peening treatment, whose compressive residual stresses delay or eliminate the initiation and propagation of fatigue cracks. The aim of this study is to obtain the fatigue limit of untreated, shot peened, and hard chromium coating of medium carbon steel AISI 1039 and comparison between them. Fatigue tests were carried out using small samples with 4 mm diameter, with hard chromium layer of (47.1) µm thick. Rotating-bending fatigue test was carried out on samples after shot peening with steel balls of about 20 minutes peening time. Experimental results showed that hard chromium electroplating decreased the fatigue life and fatigue limit in comparison with the uncoated steel. As the highest thickness for coating was 23µm. On the other hand, Shot peening Results indicated that the fatigue strengths of samples are increased and the highest fatigue limit was (298.566Mpa) after treated the samples by shot peening for 20 minutes.
Gravity Sand Casting of Metallurgical Bonded Bimetallic Grinding Roll Made of...IJERA Editor
Bimetallic castings are widely used in the mining industries as construction material for crushers which have to perform high abrasive resistance at the outer side and excellent machinability at the inner side. To manufacture bimetallic casting goods cconsecutive centrifugal and gravity casting methods are commonly applied. Centrifugal and consecutive casting come up with geometrical constraints at the parting line of both materials. This research dealed with the manufacturing of tapered grinding roll by applying gravity casting method. The possibilities of casting the white cast iron outer ring in the preheated ductile cast iron of the inner ring were investigated. The inner ring was first heated up by casting liquid metal around the inner side, which prevented the inner ring from cracking due to rapid expansion during the casting process and to provide adequyate shrinkage of inner ring during solidification. After achieving the desired temperature of the inner ring, the liquid metal of white cast iron was then poured into the cavity to form the outer ring. The preheating temperature of the inner ring was mainly derived from the linear thermal expansion of both quasi isotrophic material and the diffusion at the parting line. This preheating temperature has to facilitate the formation of metallurgical bonding and avoid cracks due to the difference of shrinkage value between inner and outer ring. The preheating temperature was set up in the range of 500°C -1000 °C and the flushing time was fixed for 7 seconds. Studies on the microstructure of sample material have revealed a formation of metallurgical bonding at all of the preheating temperature. The width of the diffusion at the interface area varied between 291 µm at 500 oC preheating temperature, 301 µm at 625 oC, 834,8 µm at 750 °C, 909,1 µm at 875 °C and 1027,7 µm at 1000 °C. By preheating temperature of higher than 750°C fusion occured at the interface area between inner and outer material. This research concludes that the casting of bimetallic by applying gravity casting method can be done by preheating the inner ring to 625 oC, interface temperature of 1150 oC, flushing time of 7 seconds and pouring the white cast iron outer ring at the temperature of 1430 oC
To find effects of GMAW parameters on Mechanical Properties of Aluminum AlloysIJERA Editor
The present research aims to investigate the effects of Gas Metal Arc Welding (GMAW) on the mechanical
properties of different grades of aluminum alloys. GMAW is the most common method of joining aluminum
alloys used in various industrial processes. It replaces the Tungsten Inert Gas (TIG) method of providing equally
high quality of joints with a much higher performance. Aluminum alloys under consideration for this
experiment will be from 6XXX series, consisting of Silicon and Magnesium as main alloying elements. Weld
joints Will be produced with the help of a Gas Metal Arc Welding (GMAW) process. The Hardness, Tensile
strength, yield stresses and elongation will be the mechanical properties to be obtained. As aluminum alloys
show large micro structural changes after welding it is necessary to know about the effect of welding parameters
on the mechanical properties of weldements as too high welding current and too high welding speed will result
in high heat input and weakening of weld profile so a balance is need to be struck between welding parameters
and mechanical properties. Scattering Electron Microscopy (SEM) technique will be used to analyze micro
International Journal of Engineering Research and Applications (IJERA) aims to cover the latest outstanding developments in the field of all Engineering Technologies & science.
International Journal of Engineering Research and Applications (IJERA) is a team of researchers not publication services or private publications running the journals for monetary benefits, we are association of scientists and academia who focus only on supporting authors who want to publish their work. The articles published in our journal can be accessed online, all the articles will be archived for real time access.
Our journal system primarily aims to bring out the research talent and the works done by sciaentists, academia, engineers, practitioners, scholars, post graduate students of engineering and science. This journal aims to cover the scientific research in a broader sense and not publishing a niche area of research facilitating researchers from various verticals to publish their papers. It is also aimed to provide a platform for the researchers to publish in a shorter of time, enabling them to continue further All articles published are freely available to scientific researchers in the Government agencies,educators and the general public. We are taking serious efforts to promote our journal across the globe in various ways, we are sure that our journal will act as a scientific platform for all researchers to publish their works online.
Prediction of Weld Quality of A Tungsten Inertr Gas Welded Mild Steel Pipe Jo...IJERA Editor
The weld quality of tungsten inert gas (TIG) welded joint has been investigated to identify the most economical weld parameters that will bring about optimum properties. Response surface methodology has been used in the optimization of the tungsten inert gas weld of mild steel pipes. Response surface methodology, based on the central composite face centered design was generated for the purpose of optimization of the weld quality.All the process parameters have desirability of 1. Tensile strength response for this solution have a desirability of 0.910595 and the yield strength of 0.59. Result showed that minimizing current and voltage an average tensile strength of 535.452MPa and yield strength of up to 408.74MPa can be achieved, while keeping gas flow rate and electrode diameter within the range of test. It was also deduced that tensile elongation of the TIG weld is not influenced by the process parameters selected for the purpose of this study.
Tensile properties of unidirectional glass/epoxy composites at different orie...IJERA Editor
In this work, Diglycidyl Ether of BisphenolA(DGEBA) / TriEthylene Tetra Amine(TETA) system is used as the epoxy matrix and unidirectional glass fabric is used to reinforce with the polymer matrix by hand layup and vacuum bagging process. The glass fibre reinforced composites are prepared with fibre orientations of 0°, 45° and 90°. The specimens, after preparation, are tested for various tensile properties at different angles of the laminate. The tensile properties studied in this case are Tensile Strength, Tensile Modulus, Specific Tensile Strength and Specific Tensile Modulus. The result shave then been tabulated and studied to understand variation in the properties with orientation of fibre in the composite. Experimental procedure is carried out as per ASTM D3039 standards.
VOLUME-7 ISSUE-8, AUGUST 2019 , International Journal of Research in Advent Technology (IJRAT) , ISSN: 2321-9637 (Online) Published By: MG Aricent Pvt Ltd
The Influence of Shot Angle Variation at the Process of Dry Shot Peening to t...IJAEMSJORNAL
AISI 316L is the austenitic stainless steel type that widely used in biomedical implant and artificial organs. This material’s cannot be hardened by heat treatment but the mechanical strength could be increased by cold working process. Dry shot peening is the one of cold working process in which the surface specimen bombarded with spherical media called shot to produce a compressive residual stress layer and modify mechanical properties of metal’s surface. The objectives of this research are to investigate the effect of shot angle variation of dry shot peening process on the surface roughness and corrosion resistance of AISI 316L.
Cryogenic treatment is a secondary process to traditional heat treatment used for improving the hardness and wear resistance of tool steels. Though the potential use of cryogenic treatment on AISI D2 tool steel under laboratory conditions has been well established by the researchers, it is essential to do the analysis to ensure its sustainable use for industrial application. Therefore, impact of cryogenic treatment on AISI D2 steel blanking punch was evaluated in terms of increase in production rate and its life. The cryogenically treated D2 tool steel punches were used and subjected to manufacture the control levers using blanking operations. The improved wear resistance of cryogenically treated punch resulted in increase in production and punch life more than 200%. Punch life was studied and correlated to increase in production & wear behavior of blanking punch. The AISI D2 steel samples were prepared and subjected to laboratory tests comprising of metallographic observations and hardness. It was found that laboratory tests were not enough to predict improvements in mechanical properties. The mechanism responsible for augmented wear resistance by cryogenic treatment was the conversion of retained austenite to martensite and precipitation of new secondary carbides.
Corrosion Measursement, Friction testing and XRD Analysis of Single Layer CrN...IJAEMSJORNAL
The purpose of present study was to investigate the erosive corrosive wear behavior of single layer (CrN) coatings on AISI 304 Stainless Steel samples with varying coating thickness (0-200 nm) in the range of 50 nm. The slurry jet erosive test was conducted on Slurry Jet Erosion Tester in saline slurry (3.5wt% salt) under the different working conditions with varying impact velocity (10-25 m/s), impingement angle (30°-75°) and erodent discharge (160-280 gm/min). Corrosion tests were conducted in 3.5 wt. % NaCl solution using a Potentiostat, in order to analyze the corrosion behavior of the coated samples in sea water environment. Coefficient of friction was measured using a Scratch Tester. XRD analysis of the eroded samples indicated the presence of both CrN and Cr2N (200) in the coatings.
Bacteria as a biological admixture in concreteeSAT Journals
Abstract The main objective of the present study deals with the execution of the concrete by the microbiologically prompted unique growth/filler. One such thought has prompted the advancement of an extremely special concrete known as Bacterial Concrete where microscopic organisms is incited in the mortars and concrete to heal up the issues with various bacterium proposed at various bacterial concrete. Here a study was made by utilizing the microscopic organisms "Escherichia coli". Calcite arrangement by Escherichia coli is a model research facility bacterium, which can create calcite precipitates on suitable media supplemented with a Calcium source.Concrete cubes with and without addition of bacteria are studied and it is observed that there is an improvement in the compressive strength for the cubes with the addition of bacteria. Concrete cylinders with and without addition of bacteria was considered and it is observed that there is an improvement in the Split tensile strength for the cylinders with the addition of bacteria. Keywords: Escherichia Coli, Compressive Strength, Split Tensile Strength.
Characterization and Performance Evaluation of HSS Cutting Tools under deep C...inventy
Research Inventy : International Journal of Engineering and Science is published by the group of young academic and industrial researchers with 12 Issues per year. It is an online as well as print version open access journal that provides rapid publication (monthly) of articles in all areas of the subject such as: civil, mechanical, chemical, electronic and computer engineering as well as production and information technology. The Journal welcomes the submission of manuscripts that meet the general criteria of significance and scientific excellence. Papers will be published by rapid process within 20 days after acceptance and peer review process takes only 7 days. All articles published in Research Inventy will be peer-reviewed.
Comparison of Fatigue Characteristic for AISI 1039 Steel with Surface Treatmentijceronline
Wear and fatigue resistance in steel components used in various industries can be improved by surface treatments. Coatings systems which are used for improving the mechanical properties, generally, decreased the components fatigue life due to micro cracks, that propagate through the substrate , it is possible to improve the fatigue resistance of a component by the application of shot peening treatment, whose compressive residual stresses delay or eliminate the initiation and propagation of fatigue cracks. The aim of this study is to obtain the fatigue limit of untreated, shot peened, and hard chromium coating of medium carbon steel AISI 1039 and comparison between them. Fatigue tests were carried out using small samples with 4 mm diameter, with hard chromium layer of (47.1) µm thick. Rotating-bending fatigue test was carried out on samples after shot peening with steel balls of about 20 minutes peening time. Experimental results showed that hard chromium electroplating decreased the fatigue life and fatigue limit in comparison with the uncoated steel. As the highest thickness for coating was 23µm. On the other hand, Shot peening Results indicated that the fatigue strengths of samples are increased and the highest fatigue limit was (298.566Mpa) after treated the samples by shot peening for 20 minutes.
Gravity Sand Casting of Metallurgical Bonded Bimetallic Grinding Roll Made of...IJERA Editor
Bimetallic castings are widely used in the mining industries as construction material for crushers which have to perform high abrasive resistance at the outer side and excellent machinability at the inner side. To manufacture bimetallic casting goods cconsecutive centrifugal and gravity casting methods are commonly applied. Centrifugal and consecutive casting come up with geometrical constraints at the parting line of both materials. This research dealed with the manufacturing of tapered grinding roll by applying gravity casting method. The possibilities of casting the white cast iron outer ring in the preheated ductile cast iron of the inner ring were investigated. The inner ring was first heated up by casting liquid metal around the inner side, which prevented the inner ring from cracking due to rapid expansion during the casting process and to provide adequyate shrinkage of inner ring during solidification. After achieving the desired temperature of the inner ring, the liquid metal of white cast iron was then poured into the cavity to form the outer ring. The preheating temperature of the inner ring was mainly derived from the linear thermal expansion of both quasi isotrophic material and the diffusion at the parting line. This preheating temperature has to facilitate the formation of metallurgical bonding and avoid cracks due to the difference of shrinkage value between inner and outer ring. The preheating temperature was set up in the range of 500°C -1000 °C and the flushing time was fixed for 7 seconds. Studies on the microstructure of sample material have revealed a formation of metallurgical bonding at all of the preheating temperature. The width of the diffusion at the interface area varied between 291 µm at 500 oC preheating temperature, 301 µm at 625 oC, 834,8 µm at 750 °C, 909,1 µm at 875 °C and 1027,7 µm at 1000 °C. By preheating temperature of higher than 750°C fusion occured at the interface area between inner and outer material. This research concludes that the casting of bimetallic by applying gravity casting method can be done by preheating the inner ring to 625 oC, interface temperature of 1150 oC, flushing time of 7 seconds and pouring the white cast iron outer ring at the temperature of 1430 oC
To find effects of GMAW parameters on Mechanical Properties of Aluminum AlloysIJERA Editor
The present research aims to investigate the effects of Gas Metal Arc Welding (GMAW) on the mechanical
properties of different grades of aluminum alloys. GMAW is the most common method of joining aluminum
alloys used in various industrial processes. It replaces the Tungsten Inert Gas (TIG) method of providing equally
high quality of joints with a much higher performance. Aluminum alloys under consideration for this
experiment will be from 6XXX series, consisting of Silicon and Magnesium as main alloying elements. Weld
joints Will be produced with the help of a Gas Metal Arc Welding (GMAW) process. The Hardness, Tensile
strength, yield stresses and elongation will be the mechanical properties to be obtained. As aluminum alloys
show large micro structural changes after welding it is necessary to know about the effect of welding parameters
on the mechanical properties of weldements as too high welding current and too high welding speed will result
in high heat input and weakening of weld profile so a balance is need to be struck between welding parameters
and mechanical properties. Scattering Electron Microscopy (SEM) technique will be used to analyze micro
International Journal of Engineering Research and Applications (IJERA) aims to cover the latest outstanding developments in the field of all Engineering Technologies & science.
International Journal of Engineering Research and Applications (IJERA) is a team of researchers not publication services or private publications running the journals for monetary benefits, we are association of scientists and academia who focus only on supporting authors who want to publish their work. The articles published in our journal can be accessed online, all the articles will be archived for real time access.
Our journal system primarily aims to bring out the research talent and the works done by sciaentists, academia, engineers, practitioners, scholars, post graduate students of engineering and science. This journal aims to cover the scientific research in a broader sense and not publishing a niche area of research facilitating researchers from various verticals to publish their papers. It is also aimed to provide a platform for the researchers to publish in a shorter of time, enabling them to continue further All articles published are freely available to scientific researchers in the Government agencies,educators and the general public. We are taking serious efforts to promote our journal across the globe in various ways, we are sure that our journal will act as a scientific platform for all researchers to publish their works online.
Prediction of Weld Quality of A Tungsten Inertr Gas Welded Mild Steel Pipe Jo...IJERA Editor
The weld quality of tungsten inert gas (TIG) welded joint has been investigated to identify the most economical weld parameters that will bring about optimum properties. Response surface methodology has been used in the optimization of the tungsten inert gas weld of mild steel pipes. Response surface methodology, based on the central composite face centered design was generated for the purpose of optimization of the weld quality.All the process parameters have desirability of 1. Tensile strength response for this solution have a desirability of 0.910595 and the yield strength of 0.59. Result showed that minimizing current and voltage an average tensile strength of 535.452MPa and yield strength of up to 408.74MPa can be achieved, while keeping gas flow rate and electrode diameter within the range of test. It was also deduced that tensile elongation of the TIG weld is not influenced by the process parameters selected for the purpose of this study.
Tensile properties of unidirectional glass/epoxy composites at different orie...IJERA Editor
In this work, Diglycidyl Ether of BisphenolA(DGEBA) / TriEthylene Tetra Amine(TETA) system is used as the epoxy matrix and unidirectional glass fabric is used to reinforce with the polymer matrix by hand layup and vacuum bagging process. The glass fibre reinforced composites are prepared with fibre orientations of 0°, 45° and 90°. The specimens, after preparation, are tested for various tensile properties at different angles of the laminate. The tensile properties studied in this case are Tensile Strength, Tensile Modulus, Specific Tensile Strength and Specific Tensile Modulus. The result shave then been tabulated and studied to understand variation in the properties with orientation of fibre in the composite. Experimental procedure is carried out as per ASTM D3039 standards.
VOLUME-7 ISSUE-8, AUGUST 2019 , International Journal of Research in Advent Technology (IJRAT) , ISSN: 2321-9637 (Online) Published By: MG Aricent Pvt Ltd
The Effect of Cryogenic Treatment on the Hardness, Friction and Wear Resista...IJMER
Investigations carried out in the recent few decades reveal the advantages of cryogenic
treatment as one of the promising techniques to enhance wear resistance in certain tool steels. Thus the
cryogenic treatment has significant influence on the tribological performance of tool steels. It is a one
time permanent treatment process affecting the entire section of the part, unlike coatings. Enhancing the
wear resistance and service life of the steel tools subjected to rubbing condition is of important concern.
Literature provides information about the investigations performed on some high-speed steels which
reveal remarkable improvement in wear resistance from 92% to 817%. Furthermore, the studies
conducted on conventional D3 tool steel reveals the betterment of certain tribo-mechanical properties
such as hardness and wear resistance. In the present investigation the effect of cryogenic treatment on
austenitic ductile iron type D3 tool steel is studied by sliding the test specimen against the same mating
material. The study reveals increase in hardness, reduction in friction coefficient and enhancement in
wear resistance
Experimental Analysis using Established Parameters for Cryogenic Treatment on...IJAEMSJORNAL
The experimental analysis on cutting tool material is done with referring the established parameters for Cryogenic Treatment. The pilot experimentation is carried out using the Conventional heat treated tool bits as supplied condition and Cryogenic treated tools. The three grades of high speed steel are identified for the investigation purpose and for pilot experimentation H.S.S. T42 grade is selected. The tool material procured is strictly as per the grade specifications for the investigation of effect of cryogenic treatment on tool life. The established parameters for cryogenic treatment are identified referring to previous published research and machining parameters as per the industry specifications. The pilot experimentation using Untreated and treated tools are subjected to turning operation on CNC turning center for a definite work material and machining parameters such as cutting speed, feed and depth of cut are identified. Single point cutting Tool geometry is maintained as per the tool signature and length of the tool is maintained as per the limitations of the machine. The Surface Roughness of the machined work piece is measured using the Taylor Hob-son Surface Roughness tester and the Tool wear is measured using the Tool Makers microscope. The results are tabulated. An experimental effort to understand the effect of Untreated and Cryogenic treated tool on the tool life is the outcome of this paper. The outcome of this paper forms the basis of experimentation using the Orthogonal array for all the selected grades of the material.
MECHANICAL PROPERTY ASSESSMENT OF AUSTEMPERED AND CONVENTIONALLY HARDENED AIS...IAEME Publication
The chemical composition and mechanical properties of steel decide its applicability for manufacturing various components in different areas of engineering interests. Heat treatment processes are commonly used to enhance the required properties of steel with or without change in chemical composition. The present work aims to perform conventional hardening and Austempering treatment with experimental investigation of the effect of austempering and conventional hardening (quenching) on AISI 4340 steel. Different tests like tensile, torsion, hardness, impact and microstructure analysis are carried out in as bought and heat treated conditions
Study on Influence of heat treatment on Tribological properties of mild steeldbpublications
A study was made on the effect of heat treatment upon the mild steel. Total six samples were prepared for each test (hardness test, tensile test, microstructure test and wear test) from those two was tested as received and rest four were subjected to different heat treatment that are annealing and normalizing (heated on a temperature of 850 degree Celsius). The hardness of all sample was measured by Rockwell hardness testing machine. Wear measurement was done on pin-on disc wear machine. Tensometer was used to find out the ultimate stress and strain of the sample. The result of tensile test showed that the strength is decreased by heat treating and the surface hardness is also decreased by heat treatment. Microstructure of the mild steel specimens shows the grain boundary of the particles and the content of % of carbon present. It justifies the experimental results of tensile test and hardness test. Surface Hardness is the measure of resistance that any material applies. As the specimen gets soft on treating the hardness also gets decreased. Tensile strength of any specimen is specified as how much stress the material can withstand before breaking. As the metal gets soft after heat treatment the load required for breaking goes on decreasing. Wear test is carried out to see the variation in wear measurement and coefficient of friction as the mesh size of paper are varied. More soft the surface of material is more wear is seen and vice-versa.
Effect of Hardness and Wear Resistance on En 353 Steel by Heat Treatment IJMER
En 353 steel is an easily available and cheap material that is acceptable for heavy duty
applications. Heat treatment on En 353 steel is improved the ductility, toughness, strength, hardness and
relive internal stress in the material. Spectrographic method is used to analyze the composition of the
alloy material. The experimental results of hardness and dry wear testing on pin-on-disc are done to get
idea about heat treated En 353 steel. It is found that the hardness and wear resistance of the En 353 steel
is improved after the heat treatment and the microstructure is changed from ferrite to martensite.
EFFECT OF SILICON OXIDE (SIO2) REINFORCED PARTICLES ON AGEING BEHAVIOR OF Al-...IAEME Publication
Al-2024 alloy can be reinforced with different percentages of Silicon oxide particles using a stir casting method. The solution treatment of the composite sample and the unreinforced alloy was carried out at 550 ᴼC for 2h followed by aging at 150 ᴼC for various aging times between 1h and 5 hrs. The existence of SiO2 particles led to increasing the peak hardness of the alloy. The results revealed that peak hardness of the composite sample took place at shorter times than that of the unreinforced alloy for the samples solution treated for 2 h for both the composite and the unreinforced alloy that led to the fastest aging kinetics and the maximum hardness.
DRY TURNING OF AUSTENITIC STAINLESS STEEL (316L) USING CVD COATED TOOLAM Publications
Austenitic Stainless steel (316L) is a low carbon high chromium containing high alloy steel, it has a good number of application because of its high strength, high ductility and corrosion resistance. It is used in jet engine parts, heat exchanger application and pharmaceutical application. It is compatible in cryogenic temperature to red hot temperature. The paper presents an experimental investigation on different parameters which affect the cutting process and also cause significant effect on the chip formation in machining of Austenitic Stainless steel (316L). In this study, experiments were conducted on Austenitic Stainless steel (316L) at different cutting speed, feed and depth of cut and the effect of different influential parameters on the process of chip formation has been studied subsequently. Quality characteristic of machined item is depending much on material behaviour during machining. Present experimental analysis on machining has been performed by implementing Von Mises stress evaluation employing true stress-true strain behaviour of the materials under consideration. Experimental true stress-true strain plot was required to find out the strength coefficient and strain hardening exponent of the material and using the same, Von Mises stress was estimated by using material property consideration. Experimental study on machining was performed on austenitic stainless steel (316L) to know the trend of variation of chip thickness, shear angle, Von Mises stress and total work done with respect to cutting velocity. From the study it showed that austenitic stainless steel gets work hardened at higher cutting speed. Therefore this type of material can be machined at lower cutting speed only.
Effect of Heat Treatment on Corrosion Behavior of Spring SteelsEditor IJCATR
The experimental work deals with the effect of heat treatment on the corrosion behaviour of spring steels. In this study the
heat treatments like hardening, normalizing and tempering were done for spring steels to obtain martensitic matrix, pearlitic structure
and tempered martensitic matrix respectively. After heat treatment the microstructural studies were carried out for the samples using
SEM. Hardness measurements were done. The corrosion behaviour of all heat treated samples in HCl at different concentration (1.5N,
2N and 2.5N) was determined using Tafel extrapolation technique. The variation in the corrosion rates due to the effect of heat
treatment was noted. The results indicate that for fully martensitic matrix the corrosion rate is minimum and for pearlitic structure its
maximum. As tempering time is increased the corrosion rate increases correspondingly. The corroded microstructural images were
also taken using SEM and analysed.
Regression analysis of shot peening process for performance characteristics o...IJMER
International Journal of Modern Engineering Research (IJMER) is Peer reviewed, online Journal. It serves as an international archival forum of scholarly research related to engineering and science education.
EVALUATION OF PROCESSES PARAMETER AND MECHANICAL PROPERTIES IN FRICTION STIR ...IAEME Publication
The present study focuses on Friction Stir Welding of steel being very popular due to the vast application in the fields of automotive and ship building industries. The main constrained of welding steel has considered due to severe loads and temperatures at the interface of FSW tool and parent materials. Ti and pcBN based alloys are suitable for joining steel alloys up to 15 mm thick was found during study. Many researchers carried out study on FSW of steel and found on weld process parameters, mechanical properties, microstructure and the tool employed to produce the weld. It was found that carbon content, welding speed as well as the rotational speed affects between the mechanical properties and the microstructure of the weld.
The machining process is essential in the manufacturing industry. Among the all
machining process, turning is the broadest techniques used to remove the metal. In
this machining process, metal removal rate was influenced by the sharpness of the
cutting tools. Due to the friction between the workpiece and the tool insert, tool wear
occurs. After the wear takes place, the efficiency of the machine will be reduced and
metal removal time will be increased. Hence, it is essential to investigate the
behaviour of the tool wear under the machining. This investigation is to analyse the
wear characteristics of the tool inserts. The machining of the EN8 was examined in
this research using silicon carbide tool inserts and Titanium nitride coated tool
inserts. This research was investigated the wear behaviour of the silicon carbide tool
insert, and titanium nitride tool insert in machining of EN8 steel using a horizontal
machining centre. The wear of the inserts was measured using toolmakers
microscope. The flank wear and crater wear was considered in the tool wear
measurement.
DEVELOPMENT OF DUAL PHASE STEEL AND DETERMINATION OF IT'S MECHANICAL PROPERTI...IAEME Publication
In this paper, the development of dual phase steel from low carbon steel and mechanical properties have been studies. Dual phase steel is developed by intercritical annealing in order to improve the hardness and impact toughness. Low carbon steel of 0.21% carbon content is first intercritically heated in furnace and then rapid cooling in water is done to obtain the martensitic steels. Different samples of DP steels are prepared by the intercritical annealing process temperature ranging from740˚C to 840˚C. The heating temperature and different time of heating of the steel is
used to make different percentage of Maternsite steel.
SURFACE LAYER ALTERATIONS IN AISI 4140 STEEL FROM TURN-ASSISTED DEEP COLD ROL...IAEME Publication
Mechanical surface enhancement (MSE) techniques have been used to modify the surface reliability properties
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grained materials created by mechanical surface enhancement techniques usually have higher hardness and frequently exhibit enhanced mechanical properties. Turn-assisted deep cold rolling (TADCR) process is used to improve the surface integrity of AISI 4140 steel which is commonly used in automobile industry.
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Wear Analysis on 410 Stainless Steel Material by Hardening Process
1. International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-3, Issue-5, May- 2017]
https://dx.doi.org/10.24001/ijaems.3.5.35 ISSN: 2454-1311
www.ijaems.com Page | 616
Wear Analysis on 410 Stainless Steel Material by
Hardening Process
Dr. Ram Subbiah1
, M. Harini2
, M. Maneesha3
, Md. Jahangeer4
, Dr. R. Rajavel5
1
Associate Professor, Mechanical Engineering, GRIET, Hyderabad
2, 3, 4
B.Tech - Mechanical Engineering, GRIET, Hyderabad
5
Professor & Head, Mechanical Engineering, AMET University, Chennai
Abstract— The wear conduct of 410 stainless steel has
been examined under a dry sliding contact at consistent
load. It was found that hardening procedure was successful
in enhancing the wear conduct of stainless steel material,
advancing the property of pliability. A low temperature
hardening has been completed for three distinct examples at
a hour, a hour and a half, 120 minutes. Untreated stainless
steel was utilized as a kind of perspective material and
experienced wear test for comparison with different
hardening samples. The hardening samples uncover that
hard layers that are shaped which enhances the surface
hardness. Small scale hardness estimations uncovered a
critical increment in hardness after treatment. The layers
were portrayed by optical magnifying lens and checking
electron magnifying lens investigation.
Keywords— Hardening, stainless steel, wear, hardness.
I. INTRODUCTION
Hardening is done to get high surface hardness, increment
wear resistance, enhance exhaustion life, and enhance
consumption resistance, high dimensional solidness.
Stainless steel is utilized in view of their high
imperviousness to oxidation and consumption resistance.
They discover applications broadly utilized as a part of
atomic reactors, car parts like cam shafts, cam adherents,
injectors, bio restorative inserts, synthetic and nourishment
ventures. Of the different warmth treatment methods
accessible, hardening offers the advantages of high
dimensional strength. The elevated amounts of substrate
add to incredible consumption resistance in stainless steel
materials.
Decided for this exploration work, on the premise of their
application and business accessibility, hardening produces
more uniform metallurgical framed case profundity. The
profundity and nature of case would be controlled by the
synthetic arrangement under which extinguishing is
finished. Solidifying is completed by taking steel to
austenizing temperature and extinguishing it all of a sudden.
The case solidifying medium utilized as a part of this
strategy is oil extinguishing.
II. MATERIALS USED
The material used in the present work was 410 stainless
steel material. The specimens were prepared in following
forms. (i) Polished cylindrical disc specimen measuring 50
mm diameter and 10 mm height were used. (ii) Pin
specimen with diameter 8 mm and height 30 mm were used
with taper edged surface.
III. TREATMENTS
Prior to all treatments, the specimens were cleaned
ultrasonically, rinsed and dried, with care taken to avoid
finger contact. Before hardening, the specimens were sand
blasted, pickled in 15% sulphuric acid for 20 minutes. The
samples were degreased using acetone and preheated in an
air circulated furnace for 15 minutes. The samples were
hardened for three different temperatures at 60 minutes, 90
minutes, 120 minutes respectively.
IV. WEAR MEASUREMENTS
Wear tests were carried out on a pin on disc machine. A
stationery pin was mounted horizontally against a vertically
rotating disc. The disc is rotated at a constant speed of 1000
rpm at a constant load of 2 Kg, which was applied
continuously for a fixed period of 2 minutes under dry
conditions. Wear test were conducted and the samples were
replaced one by one. The weights of the specimens were
measured using a standard caliberometer. The difference
between the specimen before and after testing gives the
wear loss.
V. RESULTS AND DISCUSSIONS
The hardened specimen results were compared with the
untreated specimen and it was found that, in hardened
specimen, the mixture of cementite and ferrite were
precipitated on the surface, to improve the hardness of
material. The wear rate of untreated specimen is specified to
2. International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-3, Issue-5, May- 2017]
https://dx.doi.org/10.24001/ijaems.3.5.35 ISSN: 2454-1311
www.ijaems.com Page | 617
be lower that of hardened material. Hence good surface
hardness is obtained. Low temperature hardening results in
good wear performance to relative case depth, which
improves wear resistance. The ductility of material is
promoted in 410 stainless steel material. So by the process
of re - heat treatment of 410 stainless steel material, this
material can also be used for higher applications like power
plant turbine blades, nuclear reactors, marine applications
where components are subjected to sea water, automobile
applications.
5.1 Optical Microscope Results
Fig.1: Untreated Specimen
Fig.2: Hardening for 1 hour 11.5 microns
Fig.3: Hardening for 1.5 hour 13 microns
Fig.4: Hardening for 2 hour 14 microns
From the figure 1,2,3,4 it is seen that, as the time of
hardening increases, case depth also increases. Therefore
the case depth is increased from 11.5 to 14 microns
specimens respectively. The results are compared with
untreated specimen. Hence hardened specimen done for 120
minutes improves its wear resistance causing low wear loss
and wear rate.
5.2 Scanning Electron Microscope Results
Fig.5: Untreated Specimen SEM Image
Fig.6: SEM Image for 1 hour hardened specimen
Fig.7: SEM Image for 1.5 hour hardened specimen
3. International Journal of Advanced Engineering, Management and Science (IJAEMS) [Vol-3, Issue-5, May- 2017]
https://dx.doi.org/10.24001/ijaems.3.5.35 ISSN: 2454-1311
www.ijaems.com Page | 618
Fig.8: SEM Image for 2 hour hardened specimen
From the figure 5,6,7,8 the specimens were compared with
untreated specimen. The peel of material is very high in
untreated specimen. The wear of material is high. As the
case depth increases, wear loss of the material decreases. In
hardened specimen for 120 minutes, the wear loss of
material is less when compared to other hardened
specimens, which improves its wear resistance.
VI. CONCLUSION
The result of this work confirms that, hardening process
has effectively improved its wear resistance. As the time for
treatment increases, the case depth also increases. From the
wear studies, it is observed that hardened specimen for 120
minutes has a very good wear resistance. It is showed that,
as the time of treatment increases, weight loss decreases,
hence the life of the material is increased.
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