This document provides an overview and guidelines for water treatment unit selection, sizing, and troubleshooting. It discusses various water treatment processes including intake and screening, aeration, coagulation, flocculation, sedimentation, dual media filtration, disinfection, and membrane processes. Tables are provided to help select appropriate treatment methods based on water quality parameters and design considerations like hydraulic criteria and chemical treatment alternatives. Diagrams illustrate common unit operations and configurations. The document aims to assist engineers in preliminary design and specification of water treatment systems.
Pressure Vessel Selection Sizing and Troubleshooting Karl Kolmetz
Vessels are a vital part of the operational units in the process industries. A vessel is
a container in which materials are processed, treated, or stored. Without this type of
equipment, the process industries would be unable to create and store large
amounts of Product. Pressure vessels used in industry are leak-tight pressure
containers, usually cylindrical or spherical in shape, with different head
configurations.
The process engineer should have some knowledge of the mechanical design of
vessels. For example, the process engineer may have to make a preliminary design
of vessels for a cost estimate. A vessel consists of a cylindrical shell and end caps,
called heads. For safety, vessel design is governed by codes.
(Deprecated) Slicing the Gordian Knot of SOA GovernanceGanesh Prasad
This document has been superseded by "Dependency-Oriented Thinking: Volume 2 - Governance and Management". Please download that instead: http://slidesha.re/1fEjz7A
Productivity growth is important to the firm because it means that it can meet its (perhaps growing) obligations to workers, shareholders, and governments (taxes and regulation), and still remain competitive or even improve its competitiveness in the market place.
Pressure Vessel Selection Sizing and Troubleshooting Karl Kolmetz
Vessels are a vital part of the operational units in the process industries. A vessel is
a container in which materials are processed, treated, or stored. Without this type of
equipment, the process industries would be unable to create and store large
amounts of Product. Pressure vessels used in industry are leak-tight pressure
containers, usually cylindrical or spherical in shape, with different head
configurations.
The process engineer should have some knowledge of the mechanical design of
vessels. For example, the process engineer may have to make a preliminary design
of vessels for a cost estimate. A vessel consists of a cylindrical shell and end caps,
called heads. For safety, vessel design is governed by codes.
(Deprecated) Slicing the Gordian Knot of SOA GovernanceGanesh Prasad
This document has been superseded by "Dependency-Oriented Thinking: Volume 2 - Governance and Management". Please download that instead: http://slidesha.re/1fEjz7A
Productivity growth is important to the firm because it means that it can meet its (perhaps growing) obligations to workers, shareholders, and governments (taxes and regulation), and still remain competitive or even improve its competitiveness in the market place.
VEDLEGGSRAPPORT:
Hovedmålsettingen med Helikoptersikkerhetsstudie 3 (HSS-3) er å bidra til økt sikkerhet ved
personelltransport med helikopter til, fra og mellom faste og flyttbare olje- og gassinnretninger på den norske kontinentalsokkelen. Prosjektet er en oppfølger av de to foregående helikopterstudiene Helicopter Safety Study (HSS-1) og Helicopter Safety Study 2 (HSS-2). Hovedrapporten beskriver en metodikk for kvantifisering av risikoen, utviklingstrekk for periodene 1999–2009 og 2010–2019, samt statistiske/historiske data og estimater for risikonivå. Dessuten gis det en beskrivelse av hvordan et utvalg av passasjerer opplever risikoen ved å bli transportert i helikopter, og det gis forslag til hvordan sikkerheten kan følges opp ved hjelp av reaktive og proaktive indikatorer.
Helikoptersikkerhetsstudie 3 er finansiert av A/S Norske Shell, BP Norway (BP), ConocoPhillips Norge (CoP), Eni Norge, GDF SUEZ E&P Norge AS, Luftfartstilsynet (LT), Marathon, Nexen Exploration Norge AS, Statoil og Total E&P Norge AS.
Arbeidet er organisert gjennom OLF.
Employers’ Toolkit: Making Ontario Workplaces Accessible to People With Disab...Bob Vansickle
This toolkit was created to help Ontario employers tap into a vibrant and underutilized labour pool—people with disabilities—and to assist employers in meeting the Employment Standard of the Accessibility for Ontarians with Disabilities Act.
VEDLEGGSRAPPORT:
Hovedmålsettingen med Helikoptersikkerhetsstudie 3 (HSS-3) er å bidra til økt sikkerhet ved
personelltransport med helikopter til, fra og mellom faste og flyttbare olje- og gassinnretninger på den norske kontinentalsokkelen. Prosjektet er en oppfølger av de to foregående helikopterstudiene Helicopter Safety Study (HSS-1) og Helicopter Safety Study 2 (HSS-2). Hovedrapporten beskriver en metodikk for kvantifisering av risikoen, utviklingstrekk for periodene 1999–2009 og 2010–2019, samt statistiske/historiske data og estimater for risikonivå. Dessuten gis det en beskrivelse av hvordan et utvalg av passasjerer opplever risikoen ved å bli transportert i helikopter, og det gis forslag til hvordan sikkerheten kan følges opp ved hjelp av reaktive og proaktive indikatorer.
Helikoptersikkerhetsstudie 3 er finansiert av A/S Norske Shell, BP Norway (BP), ConocoPhillips Norge (CoP), Eni Norge, GDF SUEZ E&P Norge AS, Luftfartstilsynet (LT), Marathon, Nexen Exploration Norge AS, Statoil og Total E&P Norge AS.
Arbeidet er organisert gjennom OLF.
Employers’ Toolkit: Making Ontario Workplaces Accessible to People With Disab...Bob Vansickle
This toolkit was created to help Ontario employers tap into a vibrant and underutilized labour pool—people with disabilities—and to assist employers in meeting the Employment Standard of the Accessibility for Ontarians with Disabilities Act.
Ammonia Plant Selection Sizing and Troubleshooting Karl Kolmetz
Ammonia is produced basically from water, air, and energy. The energy source is
usually hydrocarbons, thus providing hydrogen as well, but may also be coal or
electricity. Steam reforming of light hydrocarbons is the most efficient route, with
about 77% of world ammonia capacity being based on natural gas.
The total energy consumption for the production of ammonia in a modern steam
reforming plant is 40-50% above the thermodynamic minimum. More than half of the
excess consumption is due to compression losses. The practical minimum
consumption is assumed to be 130% of the theoretical minimum.
This guideline covers items in making an ammonia plant. Starting from the raw
material, equipment, manufacturing process and the economics of ammonia plant.
This DNV document outlines the technical standards, as developed by DNV, aimed at floating gas temrinals. Similar standards can be found in DNV.COM website, under "Resources".
Changes are inevitable during the life cycle of any manufacturing facility. Changes occur design, construction, operation, decommissioning, mothballing and demolition. MOC is a critical success factor of any Process Safety Management (PSM) Program. It ensures that each proposed change undergoes the appropriate level of technical and EHS review any change does not inadvertently introduce new hazards or unknowingly increase the risk of existing hazards.
Building Operational Excellence in Petroleum Refining Training CourseKarl Kolmetz
There are many aspects of building operational excellence. Partial list may include;
1. Health, Safety and the Environment
2. Reliability – Continuity of Operations
3. Quality
4. Cost
5. People Development
Optimizing Petroleum Refining FCC Unit Operations TrainingKarl Kolmetz
The success of every company depends of each employee's understanding of
the key business components. Employee training and development will unlock
the companies' profitability and reliability. When people, processes and
technology work together as a team developing practical solutions, companies
can maximize profitability and assets in a sustainable manner. Training and
development is an investment in future success - give yourself and your
employees the keys to success
Process Equipment Malfunctions offers the chance to develop proven techniques for
finding and fixing process plant problems and contains details on failure identification.
One of the most important traits that process operators, maintenance personnel, and
engineers can have is the ability to diagnose equipment and process upsets and
respond accordingly quickly and accurately.
Troubleshooting is a step-by-step procedure whose purpose is to identify a problem
quickly and easily in a system or process. Troubleshooting is an art, but a good portion
is a learned skill, which is enhanced by experience and operator capability. A good
operator will work at developing troubleshooting skills and abilities. A good
troubleshooter is worth his or her weight in gold to a company.
Advanced Training for Pressure Relieving and Flaring SystemsKarl Kolmetz
Each company needs to have people trained in key areas of safety. These
include;
1. Hazard Analysis
2. Relief Valve Design
3. Reliving Cases Design
4. Flare System Design
This seminar focuses on the core building blocks of the relieving and flaring
process systems, equipment and economics. This program will emphasize the
process unit operation fundamentals, safe utilization of these fundamentals by
operations, engineering, maintenance and support personnel.
Optimizing Petroleum Refining Unit Operations Training CourseKarl Kolmetz
Many aspects of petroleum refining operations management can be improved
including, product recoveries, purities and energy utilization, and safety. This
cannot be achieved without first an understanding of basic fundamental
principles of design and operation. These principles need to be understood in
advance of operating and trouble shooting a process unit operation for the
manager or problem solving to be effective.
This seminar focuses on the core building blocks of the petroleum refining
process systems, equipment and economics. This program will emphasize the
refining process unit operation fundamentals, safe utilization of these
fundamentals by operations, engineering, maintenance and support personnel.
Introduction to Pressure Relieving and Flaring Systems Training CourseKarl Kolmetz
Each company needs to have people trained in key areas of safety. These
include;
1. Hazard Analysis
2. Relieve Valve Design
3. Reliving Cases Design
4. Flare System Design
This seminar focuses on the core building blocks of the relieving and flaring
process systems, equipment and economics. This program will emphasize the
process unit operation fundamentals, safe utilization of these fundamentals by
operations, engineering, maintenance and support personnel.
Optimizing and Troubleshooting Process Equipment Advanced Training CourseKarl Kolmetz
This seminar focuses on the core building blocks of the optimizing and
troubleshooting process systems, equipment and economics. This program will
emphasize the process unit operation fundamentals, safe utilization of these
fundamentals by operations, engineering, maintenance and support personnel.
Hydrotreating Technology Training CourseKarl Kolmetz
This seminar focuses on the core building blocks of the Hydrotreater process unit
equipment. The program will emphasize process unit equipment fundamentals,
safe utilization of these fundamentals by operations and maintenance personnel,
and equipment troubleshooting techniques.
The purpose of this seminar is to improve and update the participant’s personal
knowledge of Hydro treating technologies and will include:
Naphtha HT
Kerosene HT
Diesel HT
Monitoring unit operations
Troubleshooting
Latest developments
Areas of concern
Guidelines for Safe Pre-commissioning, Commissioning, and Operation of Proces...Karl Kolmetz
This seminar focuses on the core building blocks of the process unit equipment.
This program will emphasize process unit equipment fundamentals, safe
utilization of these fundamentals by operations and maintenance personnel, and
equipment troubleshooting techniques.
Petroleum Refining Processes and Economics for Non Technical Personal Trainin...Karl Kolmetz
Many aspects of petroleum refining operations and management can be
improved including, product recoveries, purities and energy utilization, and
safety. This cannot be achieved without first an understanding of basic
fundamental principles of design and operation. These principles need to be
understood in advance of operating and trouble shooting a process unit operation
for the manager or problem solving to be effective.
This seminar focuses on the core building blocks of the refining process systems,
equipment and economics.
Improving the Performance and Reliability of Fired Heaters and Boilers Traini...Karl Kolmetz
Many aspects of fried heaters operations and management can be improved
including, energy utilization, product improvements, furnace tube life, and safety.
This cannot be achieved without first an understanding of basic fundamental
principles of design and operation. These principles need to be understood in
advance of operating and trouble shooting a process unit operation for the
manager or problem solving to be effective.
Advances in Ethylene Unit Pyrolysis Furnace Design and Optimization Training ...Karl Kolmetz
This course will guide the participates to develop key concepts and techniques
for the optimization of Ethylene Unit Pyrolysis Furnace Design and Optimization.
These key concepts can be utilized to make operating decisions that can improve
your unit’s performance.
Many aspects of fired heaters operations and management can be improved
including, energy utilization, product improvements, furnace tube life, and safety.
This cannot be achieved without first an understanding of basic fundamental
principles of design and operation. These principles need to be understood in
advance of operating and trouble shooting a process unit operation for the
manager or problem solving to be effective.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
TECHNICAL TRAINING MANUAL GENERAL FAMILIARIZATION COURSEDuvanRamosGarzon1
AIRCRAFT GENERAL
The Single Aisle is the most advanced family aircraft in service today, with fly-by-wire flight controls.
The A318, A319, A320 and A321 are twin-engine subsonic medium range aircraft.
The family offers a choice of engines
Welcome to WIPAC Monthly the magazine brought to you by the LinkedIn Group Water Industry Process Automation & Control.
In this month's edition, along with this month's industry news to celebrate the 13 years since the group was created we have articles including
A case study of the used of Advanced Process Control at the Wastewater Treatment works at Lleida in Spain
A look back on an article on smart wastewater networks in order to see how the industry has measured up in the interim around the adoption of Digital Transformation in the Water Industry.
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Event Management System Vb Net Project Report.pdfKamal Acharya
In present era, the scopes of information technology growing with a very fast .We do not see any are untouched from this industry. The scope of information technology has become wider includes: Business and industry. Household Business, Communication, Education, Entertainment, Science, Medicine, Engineering, Distance Learning, Weather Forecasting. Carrier Searching and so on.
My project named “Event Management System” is software that store and maintained all events coordinated in college. It also helpful to print related reports. My project will help to record the events coordinated by faculties with their Name, Event subject, date & details in an efficient & effective ways.
In my system we have to make a system by which a user can record all events coordinated by a particular faculty. In our proposed system some more featured are added which differs it from the existing system such as security.
Courier management system project report.pdfKamal Acharya
It is now-a-days very important for the people to send or receive articles like imported furniture, electronic items, gifts, business goods and the like. People depend vastly on different transport systems which mostly use the manual way of receiving and delivering the articles. There is no way to track the articles till they are received and there is no way to let the customer know what happened in transit, once he booked some articles. In such a situation, we need a system which completely computerizes the cargo activities including time to time tracking of the articles sent. This need is fulfilled by Courier Management System software which is online software for the cargo management people that enables them to receive the goods from a source and send them to a required destination and track their status from time to time.
Vaccine management system project report documentation..pdfKamal Acharya
The Division of Vaccine and Immunization is facing increasing difficulty monitoring vaccines and other commodities distribution once they have been distributed from the national stores. With the introduction of new vaccines, more challenges have been anticipated with this additions posing serious threat to the already over strained vaccine supply chain system in Kenya.
Automobile Management System Project Report.pdfKamal Acharya
The proposed project is developed to manage the automobile in the automobile dealer company. The main module in this project is login, automobile management, customer management, sales, complaints and reports. The first module is the login. The automobile showroom owner should login to the project for usage. The username and password are verified and if it is correct, next form opens. If the username and password are not correct, it shows the error message.
When a customer search for a automobile, if the automobile is available, they will be taken to a page that shows the details of the automobile including automobile name, automobile ID, quantity, price etc. “Automobile Management System” is useful for maintaining automobiles, customers effectively and hence helps for establishing good relation between customer and automobile organization. It contains various customized modules for effectively maintaining automobiles and stock information accurately and safely.
When the automobile is sold to the customer, stock will be reduced automatically. When a new purchase is made, stock will be increased automatically. While selecting automobiles for sale, the proposed software will automatically check for total number of available stock of that particular item, if the total stock of that particular item is less than 5, software will notify the user to purchase the particular item.
Also when the user tries to sale items which are not in stock, the system will prompt the user that the stock is not enough. Customers of this system can search for a automobile; can purchase a automobile easily by selecting fast. On the other hand the stock of automobiles can be maintained perfectly by the automobile shop manager overcoming the drawbacks of existing system.
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdfKamal Acharya
The College Bus Management system is completely developed by Visual Basic .NET Version. The application is connect with most secured database language MS SQL Server. The application is develop by using best combination of front-end and back-end languages. The application is totally design like flat user interface. This flat user interface is more attractive user interface in 2017. The application is gives more important to the system functionality. The application is to manage the student’s details, driver’s details, bus details, bus route details, bus fees details and more. The application has only one unit for admin. The admin can manage the entire application. The admin can login into the application by using username and password of the admin. The application is develop for big and small colleges. It is more user friendly for non-computer person. Even they can easily learn how to manage the application within hours. The application is more secure by the admin. The system will give an effective output for the VB.Net and SQL Server given as input to the system. The compiled java program given as input to the system, after scanning the program will generate different reports. The application generates the report for users. The admin can view and download the report of the data. The application deliver the excel format reports. Because, excel formatted reports is very easy to understand the income and expense of the college bus. This application is mainly develop for windows operating system users. In 2017, 73% of people enterprises are using windows operating system. So the application will easily install for all the windows operating system users. The application-developed size is very low. The application consumes very low space in disk. Therefore, the user can allocate very minimum local disk space for this application.
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
Water Treatment Unit Selection, Sizing and Troubleshooting
1. KLM Technology
Group
Practical Engineering
Guidelines for Processing
Plant Solutions
Solutions, Standards and Software
www.klmtechgroup.com
Page : 1 of 107
Rev: 01
REV 01 – July 2020
KLM Technology Group
P. O. Box 281
Bandar Johor Bahru,
80000 Johor Bahru, Johor,
West Malaysia
Kolmetz Handbook
Of Process Equipment Design
WATER TREATMENT UNIT
SELECTION, SIZING AND
TROUBLEHOOTING
(ENGINEERING DESIGN GUIDELINE)
Co Authors
Rev 01 – Apriliana Dwijayanti
Author / Editor
Karl Kolmetz
TABLE OF CONTENTS
INTRODUCTION........................................................................................................ 5
Scope ..................................................................................................................... 5
General Design Consideration............................................................................. 6
DEFINITION............................................................................................................. 15
NOMENCLATURE................................................................................................... 25
REFERENCES......................................................................................................... 26
THEORY .................................................................................................................. 27
INTAKE AND SCREENING.................................................................................. 27
AERATION ........................................................................................................... 37
COAGULATION (RAPID MIX) ............................................................................. 43
FLOCCULATION.................................................................................................. 47
2. KLM Technology
Group
Practical Engineering
Guidelines for Processing
Plant Solutions
www.klmtechgroup.com
Kolmetz Handbook
Of Process Equipment Design
Water Treatment Unit Selection,
Sizing and Troubleshooting
(ENGINEERING DESIGN GUIDELINE)
Page 2 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
SEDIMENTATION/CLARIFICATION ................................................................... 58
DUAL MEDIA FILTRATION ................................................................................. 66
DISINFECTANT.................................................................................................... 83
MEMBRANE PROCESS ...................................................................................... 96
EXAMPLES ........................................................................................................... 104
LIST OF TABLE
Figure 1. Baseline filtration options ..................................................................... 11
Figure 2. WTP layout.............................................................................................. 13
Figure 3. Component intake and screening block diagram................................ 27
Figure 4. Pre-sedimentation basins...................................................................... 30
Figure 5. Lake intake crib. ..................................................................................... 33
Figure 6. Packed tower aeration system.............................................................. 40
Figure 7. Schematic of a flow-through low-profile aeration system.................. 42
Figure 8. Flash mixer ............................................................................................. 45
Figure 9. Sample flocculation basin. .................................................................... 48
Figure 10. Sections through horizontal shaft paddle flocculator....................... 49
Figure 11. Partial plan for mixing and flocculation facilities .............................. 50
Figure 12. Vertical paddle flocculator compartment........................................... 52
Figure 13. Oscillating flocculator.......................................................................... 53
Figure 14. Plan and section of maze and baffle flocculators ............................. 56
Figure 15. Typical proprietary design of solids contact reactor unit................. 57
3. KLM Technology
Group
Practical Engineering
Guidelines for Processing
Plant Solutions
www.klmtechgroup.com
Kolmetz Handbook
Of Process Equipment Design
Water Treatment Unit Selection,
Sizing and Troubleshooting
(ENGINEERING DESIGN GUIDELINE)
Page 3 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
Figure 16. Side view of a sedimentation basin with travelling bridge sludge
collector .................................................................................................................. 60
Figure 17. Typical conventional sedimentation tanks ........................................ 61
Figure 18. Two tray sedimentation basin............................................................. 63
Figure 19. Cross section of dual-media sand-anthracite filter........................... 68
Figure 20. Typical filter configurations. ............................................................... 73
Figure 21. Examples of poor baffling conditions in basins................................ 86
Figure 22. Examples of average baffling conditions in basins .......................... 87
Figure 23. Examples of superior baffling conditions in basins ......................... 88
Figure 24. Basic ozonator configuration.............................................................. 90
Figure 25. Low-pressure air preparation ozonation system............................... 92
Figure 26. Medium-pressure air preparation ozonation system ........................ 92
Figure 27. High-pressure air preparation ozonation system.............................. 93
Figure 28. Pressure-driven processes using feed or permeate pumps ............ 97
Figure 29. Pressure-driven membrane process application guide.................... 98
Figure 30. Spiral wound elements and assembly.............................................. 101
4. KLM Technology
Group
Practical Engineering
Guidelines for Processing
Plant Solutions
www.klmtechgroup.com
Kolmetz Handbook
Of Process Equipment Design
Water Treatment Unit Selection,
Sizing and Troubleshooting
(ENGINEERING DESIGN GUIDELINE)
Page 4 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
LIST OF TABLE
Table 1. USEPA Secondary Drinking Water Standards ........................................ 6
Table 2. Most Common Drinking Water Treatment Processes ............................ 7
Table 3. Intake Location Considerations.............................................................. 29
Table 4. Types of Intake......................................................................................... 31
Table 5. Hydraulic criteria...................................................................................... 32
Table 6. Chemical Treatment Alternatives ........................................................... 34
Table 7. Rack and Screen Characteristics ........................................................... 35
Table 8. Typical G values and detention times.................................................... 51
Table 9. Typical Sedimentation Surface Loading Rates ..................................... 62
Table 10. Physical Constants for Common Disinfecting Agents ....................... 83
Table 11. The baffling conditions and the proportion of T10 ............................. 85
Table 12. Contactor Selection............................................................................... 95
Table 13. Typical Feed Pressures for Pressure-Driven Membrane.................... 98
Table 14. Typical Applications of Membrane Processes.................................... 99
5. KLM Technology
Group
Practical Engineering
Guidelines for Processing
Plant Solutions
www.klmtechgroup.com
Kolmetz Handbook
Of Process Equipment Design
Water Treatment Unit Selection,
Sizing and Troubleshooting
(ENGINEERING DESIGN GUIDELINE)
Page 5 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
INTRODUCTION
Scope
Freshwater uses for manufacturing, food production, domestic and public needs,
recreation, hydroelectric power production, and flood control. The primary sources of
freshwater are rainfall in cisterns and water jars; groundwater from springs, artesian
wells, and drilled or dug wells; surface water from lakes, rivers, and streams;
desalinized seawater or brackish groundwater; and reclaimed wastewater.
Some water supplies may also contain disinfections by-products, inorganic
chemicals, organic chemicals, and radionuclides. Specialized methods for controlling
formation or removing them can also be part of water treatment.
Water treatment processes are applied to surface water sources. Typically, a water
treatment plant (WTP) undergoes a series of processes which include the units
presedimentation, rapid mix, flocculation, sedimentation, filtration, adsorption, and
disinfection, with appropriate chemical feeds and residual treatment processes
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Page 6 of 107
Rev: 01
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These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
General Design Consideration
Water may be treated differently in different communities depending on the quality of
the water that enters the treatment plant. Typically, surface water requires more
treatment and filtration than ground water because lakes, rivers, and streams contain
more sediment and pollutants and are more likely to be contaminated than ground
water.
Some water supplies may also contain disinfections by-products, inorganic
chemicals, organic chemicals, and radionuclides. Specialized methods for controlling
formation or removing them can also be part of water treatment.
Drinking water sources are subject to contamination and require appropriate
treatment to remove disease-causing agents. Public drinking water systems use
various methods of water treatment to provide safe drinking water for their
communities.
Table 1. USEPA Secondary Drinking Water Standards
Contaminant Maximum contaminant level
Aluminum
Chloride
Color
Copper
Corrosivity
Fluoride
Foaming agents
Iron
Manganese
Odor
pH
Silver
Sulfate
Total dissolved solids
Zinc
0.05 – 0.2 mg/L
250 mg/L
15 color units
1 mg/L
Neither corrosive nor scale-forming
2.0 mg/L
0.5 mg/L
0.3 mg/L
0.05 mg/L
Three threshold odor numbers
6.5-8.5
0.1 mg/L
250 mg/L
500 mg/L
5 mg/L
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Page 7 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
Even though EPA regulates and sets standards for public drinking water, many
Americans use a home water treatment unit to:
Remove specific contaminants
Take extra precautions because a household member has a compromised
immune system
Improve the taste of drinking water
A major water treatment plant design effort now and in the future will be devoted to
retrofit rather than new design. In developing a water treatment train, the multiple
treatment capabilities of the different methods and materials should all be considered
to both simplify and reduce the cost of facility construction and operation. A
treatment train should not be considered simply as a sequence of process steps. In
essence, a treatment train encompasses a combination of processes that, when
integrated, achieve the desired water quality changes and improvements. Multiple
capabilities of the different options in table below.
Table 2. Most Common Drinking Water Treatment Processes
Water quality
parameter
Process components
Turbidity-particulate
reduction
Bacteria, viruses, cyst
removal
Color
Filtration
Rapid sand---conventional (Coagulation, Flocculation)
Clarification (Plain settling, Plate settlers, Solids contact,
Dissolved air flotation, Filtration)
Rapid sand--direct mode (Coagulation, flocculation,
Filtration, Slow sand filtration)
Diatomaceous earth filtration
Membrane filtration (Ultrafiltration, Nanofiltration,
Reverse osmosis)
Partial reduction--filtration (above)
Inactivation---disinfection ( Chlorine, Chloramine,
Chlorine dioxide, Ozone, UV)
Coagulation/rapid sand filtration
Adsorption (Granular activated carbon (GAC) media,
Powdered activated carbon (PAC) addition, Synthetic
resins/ion exchange)
Oxidation (Ozone, Chlorine, Potassium permanganate,
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Page 8 of 107
Rev: 01
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These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
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Taste and color control
Volatile organic reduction
Disinfection by-product
control
Iron, manganese
reduction/sequestering
Hardness reduction
Inorganic, organic chemical
reduction
Corrosion control
Chlorine dioxide)
Nanofiltration
Oxidation (Ozone, Chlorine, Chlorine dioxide, Potassium
permanganate)
BAC adsorption
Air stripping (GAC adsorption, Combination of the
above)
Precursor reduction
Enhanced coagulation
GAC adsorption
Biologically activated carbon (BAC) media--preozonation
Nanofiltration
By-product removal (GAC adsorption, Air stripping
partial)
Filtration of precipitators formed by preoxidation
Sand and/or anthracite media
Green sand media
Proprietary media
Polyphosphate sequestering agent
Lime softening (Ion exchange, Nanofiltration)
Ion exchange
Biologically activated carbon media
Adsorption
Reverse osmosis
Post-treatment (pH adjustment, Inhibitors)
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Page 9 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
Most Common Drinking Water Treatment Processes, are grouped in table below
Treatment measure Quality improvement
Filtration (all)
Coagulation, rapid sand
filtration (additional)
Oxidation
GAC media
Particulate reduction
Bacteria, virus, cyst reduction
Precursors and by-product reduction
Color removal
Pathogen inactivation
Partial organics reductions
Non- to biodegradable organics
Color removal
Taste and odor control
Iron and manganese reduction
Rapid sand filter particulate removal
Color removal
Precursor and by-product reduction
Additional reduction with preoxidation
Taste and odor control
Many systems must address the reduction or removal of less common or special
contaminants In very general terms, treatment methods that may be considered for
contaminants in the three categories mentioned above are as follows:
lnorganics. Oxidation or chemical reaction to produce innocuous compounds or
precipitates and/or ion-exchange following filtration.
Synthetic organics. Herbicides and pesticides, most of which may be removed
in GAC columns. Some contaminants may be preconditioned by strong
oxidants.
Volatile organics. Removed by air stripping and/or in GAC columns.
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Page 10 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
The most common types of household water treatment systems consist of:
Filtration Systems
A water filter is a device which removes impurities from water by means of a
physical barrier, chemical, and/or biological process. Filtration of
contaminants depends highly on the amount of contaminant, size of the
contaminant particle, and the charge of the contaminant particle. Depending
on the household’s water needs, pretreatment before filtration may include the
addition of coagulants and powdered activated carbon, adjustments in pH or
chlorine concentration levels, and other pretreatment processes in order to
protect the filter’s membrane surface.
Filtration types and solids loading capabilities may be categorized in general
terms as follows:
Direct, slow sand, and diatomaceous earth filtration may be feasible for
waters low in turbidity (5 ntu or less) and organic matter. Potential supply
sources must also be stable, of high quality, and not subject to significant
algal blooms or other major water quality changes.
Conventional clarification and rapid sand filter plants would be needed for
source waters higher in turbidity and organic matter content, and those
where higher coagulant dosages may be required.
The limitations of membrane filtration are more difficult to define. Closed-
vessel applications would more likely be limited to source waters of higher
quality. Immersed membranes can handle higher solids loading including
that generated in precipitation and coagulation to improve solids removal.
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Page 11 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
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Figure 1. Baseline filtration options
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Page 12 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
Water Softeners
A water softener is a device that reduces the hardness of the water. A water
softener typically uses sodium or potassium ions to replace calcium and
magnesium ions, the ions that create “hardness.” Water Softeners use ion
exchange technology for chemical or ion removal to reduce the amount of
hardness (calcium, magnesium) in the water; they can also be designed to
remove iron and manganese, heavy metals, some radioactivity, nitrates,
arsenic, chromium, selenium, and sulfate. They do not protect against
protozoa, bacteria, and viruses.
Distillation Systems
Distillation is a process in which impure water is boiled and the steam is
collected and condensed in a separate container, leaving many of the solid
contaminants behind. Distillation Systems have a very high effectiveness in
removing protozoa (Cryptosporidium, Giardia), baceria (Campylobacter,
Salmonella, Shigella, E. coli), viruses (Enteric, Hepatitis A, Norovirus,
Rotavirus) and remove common chemical contaminants (including arsenic,
barium, cadmium, chromium, lead, nitrate, sodium, sulfate, and many organic
chemicals)
Disinfection
Disinfection is a physical or chemical process in which pathogenic
microorganisms are deactivated or killed. Examples of chemical disinfectants
are chlorine, chlorine dioxide, and ozone. Examples of physical disinfectants
include ultraviolet light, electronic radiation, and heat.
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Page 13 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
In a conventional water treatment plant (WTP), raw water undergoes a series of
processes which include the units presedimentation, rapid mix, flocculation,
sedimentation, filtration, and disinfection, with appropriate chemical feeds and
residual treatment processes.
Figure 2. WTP layout
Intake and screening
Coagulation (rapid mix)
Flocculation
Clarification/sedimentation
Filtration
Chlorination/disinfection
Residual management
The WTP to be designed will include a review of alternate treatment technologies
that can treat dieldrin and TOC
Ozonation (a more advanced disinfection method)
Active Carbon Filtration (a more advanced adsorption filtration method)
Nanofiltration (a Reverse Osmosis method)
Water may be treated differently in different communities depending on the quality of
the water that enters the treatment plant. Typically, surface water requires more
treatment and filtration than ground water because lakes, rivers, and streams contain
more sediment and pollutants and are more likely to be contaminated than ground
water. Some water supplies may also contain disinfections by-products, inorganic
chemicals, organic chemicals, and radionuclides. Specialized methods for controlling
formation or removing them can also be part of water treatment.
14. KLM Technology
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Kolmetz Handbook
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(ENGINEERING DESIGN GUIDELINE)
Page 14 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
Consideration of viable options would also be critical to provide a flexible facility
arrangement in which additions and modifications may be made for future treatment
requirements. These other issues may include the following (not necessarily in order
of importance):
Construction cost
Annual operation costs
Site area required
Complexity of operation (required capability of operating staff and laboratory
monitoring)
Operation risk (most common causes, if any, of treatment failure)
Flexibility of plant arrangement for future changes
Waste disposal options
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Page 15 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
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DEFINITION
Absorption - The process in which one substance penetrates into the body of
another substance, termed the absorbent. An example is the absorption of water into
soil.
Acidity - The quantitative capacity of a water or water solution to neutralize an alkali
or base. It is usually measured by titration with a standard solution of sodium
hydroxide, and expressed in ppm or mg/L of its calcium carbonate equivalent.
Activated Alumina - A medium made by treating aluminum ore so that it becomes
porous and highly adsorptive. Activated alumina will remove several contaminants
including fluoride, arsenic, and selenium. It requires periodic cleaning with a
regenerant such as alum, acid and/or caustic.
Activated Carbon - A water treatment medium, found in block, granulated, or
powdered form, which is produced by heating carbonaceous materials, such as coal,
wood, or coconut shells, in the absence of air, creating a highly porous adsorbent
material. Activated carbon is commonly used for dechlorination, organic chemical
reduction and radon reduction, and is recognized by the US EPA as the best
available technology for reduction of organic chemicals from drinking water.
Activated Silica - A negatively charged colloidal substance generally formed by
combining a dilute sodium silicate solution with a dilute acidic solution (or other
activant). Generally used as a coagulant aid.
Activated Sludge - a suspended growth process for removing organic matter from
sewage by saturating it with air and microorganisms that can break down the organic
matter.
Adsorbate - Any substance that is or can be adsorbed. The liquid, gas or solid
substance which is adsorbed as molecules, atoms, or ions.
Adsorbent - A water treatment medium, usually solid, capable of the adsorption of
liquids, gases, and/or suspended matter. Activated alumina and activated carbon are
common adsorbents used in water processing.
Adsorption - The physical process occurring when liquids, gases, or suspended
matters adhere to the surfaces of, or in the pores of, an adsorbent media such as
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Page 16 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
activated carbon. Adsorption is a physical process which occurs without chemical
reaction.
Aeration - The process in which air is brought into intimate contact with water, often
by spraying water through air, or by bubbling air through water. Aeration may be
used to add oxygen to the water for the oxidation of matter such as iron, or to cause
the release of dissolved gases such as carbon dioxide or hydrogen sulfide from the
water.
Aeration Tank - a chamber for injecting air and oxygen into water.
Alkali - A substance which creates a bitter taste and a slippery feel when dissolved
in water and will turn red litmus paper blue. An alkali has a pH greater than seven
and is the opposite of an acid. Highly alkaline waters tend to cause drying of the
skin. Alkalis may include the soluble hydroxide, carbonate, and bicarbonate salts of
calcium, magnesium, potassium, and sodium. A hydroxide alkali may also be called
a base.
Alum - The common name for aluminum sulfate [Al2(SO4)3 14H2O] which is often
used as a coagulant in water treatment.
Anion - A negatively charged ion in solution, such as bicarbonate, chloride, or
sulfate. An anion [such as chloride (Cl-)] may result from the dissociation of a salt,
acid, or alkali.
Anion Exchange - An ion exchange process in which anions in solution are
exchanged for other anions from an ion exchanger. In demineralization, for example,
bicarbonate, chloride and sulfate anions are removed from solution in exchange for a
chemically equivalent number of hydroxide anions from the anion exchange resin.
Anode - The positive pole of an electrolytic system. The metal which goes into
solution in a galvanic cell. Anodes of metals such as magnesium and zinc are
sometimes installed in water heaters or other tanks to deliberately establish galvanic
cells to control corrosion of the tank through the sacrifice of the anode.
Automatic water softener (or Automatic Filter )- A water softener (or filter) that is
equipped with a clock timer, meter, or sensor which automatically initiates the
backwash and/or regeneration process at the preset intervals of time. A
predetermined number of gallons of water usage or as determined by a sensor. All
operations, including bypass of treated or untreated water (depending upon design),
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Page 17 of 107
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They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
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backwashing, brining, rinsing, and returning the unit to service are performed
automatically.
Back Pressure - Pressure which creates resistance against the flow of water.
Backwash - The upflow or counter-current flow of water through a filter or ion-
exchange medium, lifting the mineral bed and flushing away to the drain the particles
of foreign matter that have been filtered from the water supply during the service
cycle.
Bacteria - Unicellular microorganisms which typically reproduce by cell division.
Although usually classed as plants, bacteria contain no chlorophyll. Many different
types of bacterial organisms are often found in drinking water. Most municipally
treated water is essentially bacteria free due to the addition of chlorine. Some forms
of cyst type viruses have a degree of immunity to chlorine due to the cocoon-like
shell around the virus. These types of organisms such as Giardia Cyst, Giardia
Lamblia, and Cryptosporidium have a physical size of three to seven microns and
can be effectively removed by sub-micron filtration. Some bacteria are helpful to
man, others harmful.
Bar Screen - composed of parallel bars that remove larger objects from wastewater
Base - An alkali that releases hydroxyl ions when dissolved in water. Bases reset
with acids to form a neutral salt and water. In general they taste bitter rather than
sour, and feel slippery and reverse the color changes produced by acids in
indicators. For example, they turn litmus paper blue.
Batch Operation - The utilization of ion exchange resins to treat a solution in a
container wherein the removal of ions is accomplished by agitation of the solution
and subsequent decanting of the treated liquid.
BOD (Biochemical Oxygen Demand) - a measure of oxygen consumed in
biological processes that break down organic matter in water.
Brackish Water - Water containing bacteria between 1.000 and 15,000 ppm of
dissolved solids.
Brine - A strong solution of salt(s), such as the sodium chloride or potassium brine
used in the regeneration of ion exchange water softeners, but also applied to the
mixed sodium, calcium and magnesium chloride waste solution from regeneration.
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Page 18 of 107
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They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
Buffer - A chemical which causes a solution to resist changes in pH, or to shift the
pH to a specific value.
Bypass - A connection or a valve system that allows untreated water to flow to a
water system while a softener or filter is being regenerated, backwashed or serviced;
also applied to a special water line installed to provide untreated water to a particular
tap, such as a sill cock.
Caustic Soda - The common name for sodium hydroxide and often used as a
regenerant of anion resin in deionization systems.
Channeling - The flow of water or regenerant taking the line of least resistance
through a media bed, as opposed to the usual distributed flow through all passages
of the bed. Channeling may be due to fouling of the bed, poor distribution design, low
flow rates, or insufficient backwash.
Chloramines - Chemical complexes formed from the reaction between ammonia
and chlorine being used to disinfect many municipal water supplies. Does not
combine with organics to form triclomethanes.
Chlorinator - A mechanical device specifically designed to feed chlorine gas or
pellets, or solutions such as hypochlorides, into a water supply in proportion to the
flow of water.
Chlorine - Widely used in the disinfection of water and as an oxidizing agent for
organic matter, iron, hydrogen sulfide, etc. It is available as a gas, as a liquid in
sodium, hypochlorite, or as a solid in calcium hypochlorite. In water chlorine reacts
with organics to form trihalomethanes (THM) which can cause cancer.
Clarifier - known as a settling tank, removes solids from wastewater by gravity
settling or by coagulation.
Coagulant - A material such as alum, which will form a gelatinous precipitate in
water, and gather finely divided particles into larger ones which can then be removed
by settling and/or filtration.
Coagulant chemicals - inorganic or organic chemicals that, when added to water at
an optimum dosage, cause particle destabilization. Most coagulants are cationic
when dissolved in water and include chemicals such as alum, ferric salts, lime, and
cationic organic polymers.
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Page 19 of 107
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They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
Coagulation - the process in which chemicals are added to water, causing a
reduction of the forces tending to keep particles apart. Particles in source water are
in a stable condition
Contact Time - The actual time which water remains in contact with an oxidizer,
regenerant, or water conditioning media within a water treatment system. The
amount of contact time determines the effectiveness of the system. Also called
retention time.
Contamination - The addition of any physical, chemical, biological or radiological
substance to water which reduces the value of the water, or interferes with its
intended use.
Degassing - The removal of dissolved gasses from water such as carbon dioxide,
methane, hydrogen sulfide, and oxygen. This can by done by subjecting the water to
below atmospheric pressure, or by passing air through the water at atmospheric
pressure.
Desalination - The removal of dissolved inorganic solids (salts) from a solution such
as water to make it free of dissolved salts. Typically accomplished by reverse
osmosis, distillation, or electrodialysis.
Diffused Air - a technique by which air under pressure is forced into sewage in an
aeration tank. The air is pumped into the tank through a perforated pipe and moves
as bubbles through the sewage.
Direct filtration - a treatment train that includes coagulation, flocculation, and
filtration, but excludes a separate sedimentation process. With direct filtration, all
suspended solids are removed by filtration.
Dissolved Oxygen (DO) - the amount of free oxygen in solution in water, or
wastewater effluent. Adequate concentrations of dissolved oxygen are necessary for
fish and other aquatic organisms to live and to prevent offensive odors.
Drinking Water Standards - National Primary Drinking Water Standards are
established by the U.S. Environmental Protection Agency (EPA) are health related
and establish the maximum contaminant levels (MCL's) for regulated substances in
drinking water. A MCL is the highest permissible level of a contaminant allowed in
water delivered to the consumer's tap. These standards relate to public water
systems. National Secondary Drinking Water Standards are also issued by the EPA
20. KLM Technology
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Kolmetz Handbook
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(ENGINEERING DESIGN GUIDELINE)
Page 20 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
and pertain to aesthetic characteristics of water and are recommended only. Drinking
Water Standards
Efficiency - The effectiveness of the operational performance of an ion exchanger.
Efficiency in the adsorption of ions is expressed as the quantity of regenerant
required to effect the removal of a specified unit weight of adsorbed material, e.g.,
pounds of acid per kilogram of salt removed.
Effluent - The outflow of a water treatment device. Sometimes used to mean the
product water of a given water conditioning device or system.
Electrodialysis - A dialysis process using semi-permeable membranes.
Electrolyte - A chemical compound which dissociates or ionizes in water to produce
a solution which will conduct an electric current. Could be an acid, base, or salt.
Exhaustion - The state of the adsorbent such as activated carbon, a water softener,
or a deionizer that is no longer capable of the removal of a specific pollutant or of
useful ion exchange. The exhaustion point is determined arbitrarily in terms of: (a)
the presence or increase of an adsorbent contaminant as chlorine; (b) a value in
parts per million of ions in the effluent solution; (c) the reduction in quality of the
effluent water determined by a conductivity bridge which measures the resistance of
the water to the flow of an electric current.
Filtration - The process of passing water through a porous substance to remove
solids in suspension. Available as media beds in tanks or as cartridge type devices
Fines - Smaller than the specified size or particles of ion exchange or filtration
materials. An excess of fines can create undesirable pressure drop in the system.
Floc - a clump of solids formed in sewage by biological or chemical action.
Flocculants - Materials added to water which can cause gelatinous clouds of
precipitate to enclose fine particles of foreign material in order to settle or filter them
from the water.
Flocculation - the agglomeration of small particles and colloids to form settleable or
filterable particles (flocs). Flocculation begins immediately after destabilization in the
zone of decaying mixing energy following rapid mixing, or as a result of the
turbulence of transporting flow.
21. KLM Technology
Group
Practical Engineering
Guidelines for Processing
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www.klmtechgroup.com
Kolmetz Handbook
Of Process Equipment Design
Water Treatment Unit Selection,
Sizing and Troubleshooting
(ENGINEERING DESIGN GUIDELINE)
Page 21 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
Flocculation aids - chemicals used to assist in forming larger, denser particles that
can be more easily removed by sedimentation or filtration. Cationic, anionic, or
nonionic polymers are most often used in dosages of less than 1.0 mgFL.
Greensand - A natural mineral, primarily composed of complex silicates, which
possess ion exchange properties. Greensand was the original material used in
domestic and commercial water softeners and is the base product in the production
of manganese greensand.
Hard water - Water with a total hardness of one grain per gallon or more, as calcium
carbonate equivalent.
Hardness - A characteristic of natural water due to the presence of dissolved
calcium and magnesium; water hardness is responsible for most scale formation in
pipes and water heaters, and forms insoluble "curd" when it reacts with soaps.
Hardness is usually expressed in grains per gallon, parts per million, or milligrams
per liter, all as calcium carbonate equivalent. Temporary hardness, caused by the
presence of magnesium of calcium bicarbonate, is so called because it may be
removed by boiling the water to convert the bicarbonates to the insoluble
carbonates. Calcium sulfate, magnesium sulfate, and the chlorides of these two
metals cause permanent hardness.
Hardness Leakage - The presence in the effluent of the type of ions present in the
water being treated. Leakage may be caused by incomplete regeneration,
channeling, excessive service water, low temperature, high concentrations of sodium
or interfering TDS in the feedwater.
Head loss - The reduction on liquid pressure associated with the passage of a
solution through a bed of exchange material; a measure of the resistance of a resin
bed to the glow of the liquid passing through it.
Hot Lime ( soda softening )- Partially softens water by adding lime and soda ash at
a water temperature of about 212 degrees Fahrenheit. It chemically precipitates
calcium, magnesium, iron, and silica. It also drives away carbon dioxide.
ion Exchange - A reversible process in which ions are released from an insoluble
permanent material in exchange for other ions in a surrounding solution; the direction
of the exchange depends upon the affinities of the ion exchanger for the ions present
and the concentration of the ions in the solution. The ion exchanger media is an
insoluble permanent solid medium. for a product offering.
22. KLM Technology
Group
Practical Engineering
Guidelines for Processing
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www.klmtechgroup.com
Kolmetz Handbook
Of Process Equipment Design
Water Treatment Unit Selection,
Sizing and Troubleshooting
(ENGINEERING DESIGN GUIDELINE)
Page 22 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
Lime Softening - Often used by municipalities for partial reduction of water
hardness. After the addition of baked lime, soda ash is added to form an insoluble
precipitate which is filtered from the water. This method leaves five or more grains of
hardness.
Low-pressure membranes - hollow-fiber membrane systems that provide micro- or
ultrafiltration. These systems have pore sizes that are 10 to 100 times smaller than
those of primary protozoa of concern (i.e., Cryptosporidium and Giardia lamblia). The
membrane is a thin layer of polymer capable of separating materials based on size
and chemical properties. These membrane systems typically operate in the range of
- 12 psi vacuum to 40 psi pressure.
Membrane – A selective barrier that allows the passage of certain constituents and
retains other constituents.
Mineral - A term applied to inorganic substances, such as rocks and similar matter
found in the earth's strata, as opposed to organic substances such as plant and
animal matter. Minerals normally have definite chemical composition and crystal
structure. The term is also applied to matter derived from minerals, such as the
inorganic ions found in water. The term has been incorrectly applied to ion
exchangers, even though most of the modern materials are organic ion exchange
resins.
Mixing - commonly referred to as flash mixing, rapid mixing, or initial mixing. The
purpose of rapid mixing is to provide a uniform dispersion of coagulant chemical
throughout the influent water.
Nanofiltration - A membrane process that treats water between reverse osmosis
and ultrafiltration the filtration/separation spectrum. It can remove particles in the 300
to 1,000 molecular weight range such as humic acid and organic color found in
water. Nanofiltration may be used for selective removal of hardness ions.
Osmosis - A process of diffusion of a solvent such as water through a semi-
permeable membrane which will transmit the solvent but impede most dissolved
substances. The normal flow of solvent is from the dilute solution to the concentrated
solution. Osmosis causes the stronger solution to become more diluted and tends to
equalize the opposing solutions.
Osmotic Pressure - The pressure and potential energy difference that exists
between solutions on either side of a semi-permeable membrane. This pressure is
23. KLM Technology
Group
Practical Engineering
Guidelines for Processing
Plant Solutions
www.klmtechgroup.com
Kolmetz Handbook
Of Process Equipment Design
Water Treatment Unit Selection,
Sizing and Troubleshooting
(ENGINEERING DESIGN GUIDELINE)
Page 23 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
caused by the tendency of water to flow in osmosis. Every 100 ppm (mg/L) of TDS
produces about one pound per square inch of osmotic pressure. Osmotic pressure
must first be overcome by water pressure in the reverse osmosis process.
Oxidation – process that involves aerobic bacteria breaking down organic matter
and oxygen combining with chemicals in sewage.
Ozone - An unstable form of oxygen (03), which can be generated by sending a high
voltage electrical discharge through air or regular oxygen. It is a strong oxidizing
agent and has been used in water conditioning as a disinfectant. It can be also
produced by some types of ultraviolet lamps and during lightning storms.
Permeability – Permeation of a gas or vapor through solid substance.
Powdered Activated Carbon - Activated carbon in particle sizes predominantly
smaller than 80 mesh.
Reverse osmosis (RO) - a water purification technology that uses a semipermeable
membrane. This membrane technology is not properly a filtration method. In reverse
osmosis, an applied pressure is used to overcome osmotic pressure, a colligative
property, that is driven by chemical potential, a thermodynamic parameter. Reverse
osmosis can remove many types of molecules and ions from solutions, and is used
in both industrial processes and the production of potable water.
Sand Filter - A treatment device or structure for removing solid or colloidal material
of a type that cannot be removed by sedimentation. Such filters can be gravity rapid-
rate or enclosed pressure type
Sedimentation Tanks - wastewater treatment tanks in which floating wastes are
skimmed off and settled solids are removed for disposal.
Solids contact clarifiers - proprietary devices that combine rapid mixing,
flocculation, and sedimentation in one unit. These units provide separate coagulation
and flocculation zones and are designed to cause contact between newly formed floc
and settled solids.
Suspended Solids - the small particles suspended in water or wastewater.
Total Dissolved Solids - The weight of solids per unit volume of water which are in
true solution, usually determined by the evaporation of a measured volume of filtered
water, and determination of the residue weight. TDS is expressed as ppm per unit
24. KLM Technology
Group
Practical Engineering
Guidelines for Processing
Plant Solutions
www.klmtechgroup.com
Kolmetz Handbook
Of Process Equipment Design
Water Treatment Unit Selection,
Sizing and Troubleshooting
(ENGINEERING DESIGN GUIDELINE)
Page 24 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
volume of water. An electrical conductivity test provides only an estimate of the TDS
since non-conductive substances cannot be measured by electrical means.
Ultrafiltration - A membrane type system that removes small colloids and large
molecules from solutions. Ultrafiltration removes particles in size range between
0.002 to 0.1 micron range. The process falls between reverse osmosis and
microfiltration as far as the size of particles removed is concerned.
25. KLM Technology
Group
Practical Engineering
Guidelines for Processing
Plant Solutions
www.klmtechgroup.com
Kolmetz Handbook
Of Process Equipment Design
Water Treatment Unit Selection,
Sizing and Troubleshooting
(ENGINEERING DESIGN GUIDELINE)
Page 25 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
NOMENCLATURE
a Opening between bars, m
Aacross Area of channel, m²
Afloc Area of flocculation tank, m²
Aopening Area opening, m²
Ascreen Area of screen, m²
b Thickness of the bars, m
D/W ratio Depth diameter ratio
ds Diameter of particles, mm
G mean velocity gradient, /s
Gs Specific gravity of particles
Gw Specific gravity of water, m³/s
hl headloss through a clean coarse screen, mm
L/Wratio ratio length width ratio
Lchannel length of the channel, m
Lscreen length of the screen, m
n Number of bars
Q Annual Average Daily Flow, m³/s
Qclarification Flow rate per tank, m³/min
Qdesign Design Flow Rate, m³/s
Q1flash Discahrge one flash mixers, m³/min
V clarification Volume per tank, m³
va Velocity in approach channel, m/s
Vflash Volume of flash mixers, m³
Vfloc Volume per tank, m³
Vfloctotal Volume total, m³
vsc velocity through the screen, m/s
Wchannel width of channel, m
Wscreen width of screen, m
θ Angel inclination
μ dynamic viscosity, Pa/s
ρcoagulant Density of coagulant, kg/m³
26. KLM Technology
Group
Practical Engineering
Guidelines for Processing
Plant Solutions
www.klmtechgroup.com
Kolmetz Handbook
Of Process Equipment Design
Water Treatment Unit Selection,
Sizing and Troubleshooting
(ENGINEERING DESIGN GUIDELINE)
Page 26 of 107
Rev: 01
June 2020
These design guideline are believed to be as accurate as possible, but are very general and not for specific design cases.
They were designed for engineers to do preliminary designs and process specification sheets. The final design must
always be guaranteed for the service selected by the manufacturing vendor, but these guidelines will greatly reduce the
amount of up front engineering hours that are required to develop the final design. The guidelines are a training tool for
young engineers or a resource for engineers with experience.
This document is entrusted to the recipient personally, but the copyright remains with us. It must not be copied,
reproduced or in any way communicated or made accessible to third parties without our written consent.
REFERENCES
1. American Water Works Association and American Society of Civil Engineers.
Water Treatment Plant Design. McGraw-Hill. 2005
2. Frank R. Spellman. Handbook of Water and Wastewater Treatment Plant
Operations. Taylor & Francis Group, LLC. 2014
3. Frank R. Spellman. Water Treatment Operations Math Concepts and
Calculations. Taylor & Francis Group, LLC. 2014
4. Nicholas P. Cheremisinoff. Handbook Of Water And Wastewater Treatment
Technologies. Butterworth-Heinemann. 2002
5. K Kolmetz et al, Kolmetz Handbook of Process Equipment Design, KLM
Technology Group, Membrane Technology Engineering Design Guideline. 2014
6. K Kolmetz et al, Kolmetz Handbook of Process Equipment Design, KLM
Technology Group, Waste Water Treatment Engineering Design Guideline. 2014
7. K Kolmetz et al, Kolmetz Handbook of Process Equipment Design, KLM
Technology Group, Fluid Flow Piping Hydraulics Fluid Flow Line Sizing and
Material Selection Engineering Design Guidline, 2018