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KLM
Technology Group
Practical Engineering
Guidelines
for Processing Plant
Solutions
Engineering Solutions
www.klmtechgroup.com
Page 1 of 5
Rev 3.0
Management of Change (MOC) Training Course
Introduction
The success of every company depends of each employee's understanding of
the key business components. Employee training and development will unlock
the companies' profitability and reliability. When people, processes and
technology work together as a team developing practical solutions, companies
can maximize profitability and assets in a sustainable manner. Training and
development is an investment in future success - give yourself and your
employees the keys to success
It is strategically important that your team understands the fundamentals of
process unit operations concepts. This is the difference between being in the
best quartile of operational ability and being in the last quartile. There is vast
difference in the operational ability of operating companies and most
benchmarking studies have confirmed this gap in operational abilities.
Whether you have a team of new or seasoned employees, an introduction or
review of these concepts are very beneficial in closing the gap if you are not in
the best quartile, or maintaining a leadership position. Most studies show that a
continuous reinforcement of best practices in operational principles is the most
effective way to obtain the desired results. Training and learning should be an on
going continuous life long goal.
KLM
Technology Group
Practical Engineering
Guidelines
for Processing Plant
Solutions
Engineering Solutions
www.klmtechgroup.com
Page 2 of 5
Rev 3.0
Course Background
Changes are inevitable during the life cycle of any manufacturing facility.
Changes occur design, construction, operation, decommissioning, mothballing
and demolition. MOC is a critical success factor of any Process Safety
Management (PSM) Program. It ensures that each proposed change undergoes
the appropriate level of technical and EHS review any change does not
inadvertently introduce new hazards or unknowingly increase the risk of existing
hazards.
Course Objective
The objective of this course is to understand all critical success factors of MOC
Program to ensure its implementation effectiveness. The course aims to:
1. Build understanding on MOC
2. Provide guidance on developing an effective program for MOC
3. How to maintain an effective MOC program
Course Duration and Delivery
Typical course duration is 3 to 5 days based on the background of the
participates. One of our Senior Technical Professional with over 25 years of
experience would lead the class. Instruction can be in house or in an online
webinar.
KLM
Technology Group
Practical Engineering
Guidelines
for Processing Plant
Solutions
Engineering Solutions
www.klmtechgroup.com
Page 3 of 5
Rev 3.0
Course Syllabus
The goal of the course would be to refresh the knowledge of those who have a
basic understanding of MOC techniques and to build a foundation to those who
are new to the MOCs.
Typical Course Outline
 Understanding MOC
 Key Definitions & Links with other PSM Standards
 Overview of MOC Process
 Categorization of a Change & Replacement in kind
 Requirements on Process Safety Information
 Developing a Site Management System Development and Deployment
 Initiation of change
 MOC Process: Permanent, Temporary, Emergency
 MOC Review Committee & Chairman Roles
 Identifying impact of change
 Conducting an effective MOC meeting
 Residual Risk after MOC
 MOC Closure & Control of Records
 Incorporating Legal and Regulatory Requirements
 MOC Quality Monitoring & KPI's
 Competence Requirements & Training Needs
 MOC Examples
 Assessment exam
KLM
Technology Group
Practical Engineering
Guidelines
for Processing Plant
Solutions
Engineering Solutions
www.klmtechgroup.com
Page 4 of 5
Rev 3.0
Who Should Attend
 People who are making day to day decisions regarding operation, design,
and economics of processing plants;
1. 1st Line Operations personnel,
2. Operation Supervisors,
3. 1st Line Maintenance personnel,
4. Maintenance Supervisors,
5. Senior Plant Supervisors,
6. Operations Engineers
7. Process Support Engineers,
8. Design Engineers,
9. Cost Engineers
 People who are reviewing changes e.g. MOC Chairman and review
Committee members
 Operating & Maintenance Personnel, PSM Coordinators, PSM/HSE
Managers and Engineers, Process Engineers, Project engineers
 Ideal for veterans and those with only a few years of experience who want
to review or broaden their understanding of process safety.
 Other professionals who desire a better understanding of the subject
matter.
KLM
Technology Group
Practical Engineering
Guidelines
for Processing Plant
Solutions
Engineering Solutions
www.klmtechgroup.com
Page 5 of 5
Rev 3.0
What You Can Expect to Gain
 How to develop an effective MOC Program
 How to perform an MOC Review to meet Process Safety Management
requirements
 How to monitor and sustain an MOC Program

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Management of Change Training Course

  • 1. KLM Technology Group Practical Engineering Guidelines for Processing Plant Solutions Engineering Solutions www.klmtechgroup.com Page 1 of 5 Rev 3.0 Management of Change (MOC) Training Course Introduction The success of every company depends of each employee's understanding of the key business components. Employee training and development will unlock the companies' profitability and reliability. When people, processes and technology work together as a team developing practical solutions, companies can maximize profitability and assets in a sustainable manner. Training and development is an investment in future success - give yourself and your employees the keys to success It is strategically important that your team understands the fundamentals of process unit operations concepts. This is the difference between being in the best quartile of operational ability and being in the last quartile. There is vast difference in the operational ability of operating companies and most benchmarking studies have confirmed this gap in operational abilities. Whether you have a team of new or seasoned employees, an introduction or review of these concepts are very beneficial in closing the gap if you are not in the best quartile, or maintaining a leadership position. Most studies show that a continuous reinforcement of best practices in operational principles is the most effective way to obtain the desired results. Training and learning should be an on going continuous life long goal.
  • 2. KLM Technology Group Practical Engineering Guidelines for Processing Plant Solutions Engineering Solutions www.klmtechgroup.com Page 2 of 5 Rev 3.0 Course Background Changes are inevitable during the life cycle of any manufacturing facility. Changes occur design, construction, operation, decommissioning, mothballing and demolition. MOC is a critical success factor of any Process Safety Management (PSM) Program. It ensures that each proposed change undergoes the appropriate level of technical and EHS review any change does not inadvertently introduce new hazards or unknowingly increase the risk of existing hazards. Course Objective The objective of this course is to understand all critical success factors of MOC Program to ensure its implementation effectiveness. The course aims to: 1. Build understanding on MOC 2. Provide guidance on developing an effective program for MOC 3. How to maintain an effective MOC program Course Duration and Delivery Typical course duration is 3 to 5 days based on the background of the participates. One of our Senior Technical Professional with over 25 years of experience would lead the class. Instruction can be in house or in an online webinar.
  • 3. KLM Technology Group Practical Engineering Guidelines for Processing Plant Solutions Engineering Solutions www.klmtechgroup.com Page 3 of 5 Rev 3.0 Course Syllabus The goal of the course would be to refresh the knowledge of those who have a basic understanding of MOC techniques and to build a foundation to those who are new to the MOCs. Typical Course Outline  Understanding MOC  Key Definitions & Links with other PSM Standards  Overview of MOC Process  Categorization of a Change & Replacement in kind  Requirements on Process Safety Information  Developing a Site Management System Development and Deployment  Initiation of change  MOC Process: Permanent, Temporary, Emergency  MOC Review Committee & Chairman Roles  Identifying impact of change  Conducting an effective MOC meeting  Residual Risk after MOC  MOC Closure & Control of Records  Incorporating Legal and Regulatory Requirements  MOC Quality Monitoring & KPI's  Competence Requirements & Training Needs  MOC Examples  Assessment exam
  • 4. KLM Technology Group Practical Engineering Guidelines for Processing Plant Solutions Engineering Solutions www.klmtechgroup.com Page 4 of 5 Rev 3.0 Who Should Attend  People who are making day to day decisions regarding operation, design, and economics of processing plants; 1. 1st Line Operations personnel, 2. Operation Supervisors, 3. 1st Line Maintenance personnel, 4. Maintenance Supervisors, 5. Senior Plant Supervisors, 6. Operations Engineers 7. Process Support Engineers, 8. Design Engineers, 9. Cost Engineers  People who are reviewing changes e.g. MOC Chairman and review Committee members  Operating & Maintenance Personnel, PSM Coordinators, PSM/HSE Managers and Engineers, Process Engineers, Project engineers  Ideal for veterans and those with only a few years of experience who want to review or broaden their understanding of process safety.  Other professionals who desire a better understanding of the subject matter.
  • 5. KLM Technology Group Practical Engineering Guidelines for Processing Plant Solutions Engineering Solutions www.klmtechgroup.com Page 5 of 5 Rev 3.0 What You Can Expect to Gain  How to develop an effective MOC Program  How to perform an MOC Review to meet Process Safety Management requirements  How to monitor and sustain an MOC Program