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[DOCUMENT TITLE] PETER
PARTCIAL OR COMPLETE
BAG HOUSE REPLACEMENT?
VOLUME #4. 31 May 2020
A Triumphant strategy: There are
significant economic and
production benefits for following a
clear replacement strategy where
all bags are replaced at once
Close monitoring of bag
deterioration acts like a
comprehensive health check. By
knowing the exact state of the filter
bags, monitoring plans and
maintenance programs can be
formulated to extend bag lifetime.
It is easier to manage bag lifetime
when there is a detailed overview
of the number of broken bags and
their corresponding locations.
PARTCIAL OR COMPLETE BAG HOUSE
REPLACEMENT?
The cost of incomplete replacements (Partial
Replacements) Partial bag replacement carries a higher risk
of plant downtime due to unexpected bag failure and the
remaining aged bags possess more resistance to the flow
than new ones.
Replacing bags on demand gives a deception that material
and work labor costs are practically economical. In any case,
actually you wind up paying higher “interest” in the form of
materials and other concealed costs, which can be up to 30%
higher contrasted and from the expense of a full replacement.
[DOCUMENT TITLE] PETER
Reap the benefits: from the get go, the errand of a
complete replacement may appear to be too
troublesome or too costly yet a full substitution
technique offers reserve funds in material costs ) for
example (filter bags) and the shrouded costs related
with labor, maintenance, electricity usage ,
compressed air usage and generic production costs.
An additional advantage of complete replacement is
the capacity to play out a thorough check of all the
basic pieces of the dust collector, cleaning system,
sealing. Maintenance and repair can be done at the
same time eventually diminishing upkeep costs
sometime later down the line.
Performance measures: Emission levels, Differential
pressure (ΔP), Filter media permeability and W&T
percentage over the filter lifetime.
Guarantee consistence: From the resulting
calculations, the team could plot emission levels in
relation to the two bag replacement strategies. After
each full replacement and new commissioning, the
emissions level returns to the level at first
commissioning. When a partial replacement occurs,
emissions are emitted from all filter bags, with some
bags contributing more than others, depending on
their condition. This results in significantly higher
emissions
FOR FURTHER DETAILS, DO NOT
HESITATE TO CONTACT US:
sales@alimex.org
www.alimexgroup.com
+20224177821 +24177894
+20 127 5177188
1 EL Marwa Buildings Ahmed Taysir St.
Heliopolis, Cairo Egypt.

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Vol#4 partcial or complete 31st may 2020

  • 1. [DOCUMENT TITLE] PETER PARTCIAL OR COMPLETE BAG HOUSE REPLACEMENT? VOLUME #4. 31 May 2020 A Triumphant strategy: There are significant economic and production benefits for following a clear replacement strategy where all bags are replaced at once Close monitoring of bag deterioration acts like a comprehensive health check. By knowing the exact state of the filter bags, monitoring plans and maintenance programs can be formulated to extend bag lifetime. It is easier to manage bag lifetime when there is a detailed overview of the number of broken bags and their corresponding locations. PARTCIAL OR COMPLETE BAG HOUSE REPLACEMENT? The cost of incomplete replacements (Partial Replacements) Partial bag replacement carries a higher risk of plant downtime due to unexpected bag failure and the remaining aged bags possess more resistance to the flow than new ones. Replacing bags on demand gives a deception that material and work labor costs are practically economical. In any case, actually you wind up paying higher “interest” in the form of materials and other concealed costs, which can be up to 30% higher contrasted and from the expense of a full replacement.
  • 2. [DOCUMENT TITLE] PETER Reap the benefits: from the get go, the errand of a complete replacement may appear to be too troublesome or too costly yet a full substitution technique offers reserve funds in material costs ) for example (filter bags) and the shrouded costs related with labor, maintenance, electricity usage , compressed air usage and generic production costs. An additional advantage of complete replacement is the capacity to play out a thorough check of all the basic pieces of the dust collector, cleaning system, sealing. Maintenance and repair can be done at the same time eventually diminishing upkeep costs sometime later down the line. Performance measures: Emission levels, Differential pressure (ΔP), Filter media permeability and W&T percentage over the filter lifetime. Guarantee consistence: From the resulting calculations, the team could plot emission levels in relation to the two bag replacement strategies. After each full replacement and new commissioning, the emissions level returns to the level at first commissioning. When a partial replacement occurs, emissions are emitted from all filter bags, with some bags contributing more than others, depending on their condition. This results in significantly higher emissions FOR FURTHER DETAILS, DO NOT HESITATE TO CONTACT US: sales@alimex.org www.alimexgroup.com +20224177821 +24177894 +20 127 5177188 1 EL Marwa Buildings Ahmed Taysir St. Heliopolis, Cairo Egypt.