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Visual Management Standards
Goal :
 Can acknowledge the normal status and abnormal status immediately and visually
 Share the problem occurring in the workplace / plant among everyone for a quick reaction
Visual Management Standards
Subject
of Application
Principles Item (Examples)
Facilities / Machines
Management activities that make facilities to malfunction less and
well performing
Warning light Management
To show Equipment downtime status
To check Facilities Management
Direction indicator (Fluid flow, Direction of rotation)
Indicate management limit of gauge
Opening / Closing Identification mark of Valve
Work Method
To Induce and check that the Site Worker Observe Standard Work
Method
Standard work guidelines (Do’s & Don’ts)
Skill Certification status of operator
Standardized procedure
Product
To check Whether the product is defective or not and whether the
product is surplus or deficient
Whether the product is defective or not
Stock propriety
Delayed, undelivered items
Identification mark of product and stock
Address, Layout
Information To check Product Information of Performance preparing for target
Production Performance Status Management Board
Notice Management Board (except SW)
Identification of Special Characteristics Process
Safety /environment
management
Management activities that identify Work environment from
Danger
Safety Identification of Pedestrians
Type Facilities / Machines Item Warning or Andon light
Use To early detect facilities condition (check whether or not facilities are OK)
Example
&
Standard
* Standard for warning light (Three warning light)
Where • Machines / Equipments
Responsibility • Production Engineer, Maintenance Engineer
Condition
Three warning light
Example
Green Red Yellow
Automatic ON OFF OFF Normal operation
Manual OFF OFF ON
Model change(Job set up), Maintenance
inspection, Setting, Out of parts
Warning OFF ON OFF
Tool damaged, Malfunction, Shortage of oil,
Hydraulic & Pneumatic system error, etc
Visual Management Standards
Type Facilities / Machines Item Indicate management limit of gauge
Use The purpose of gauge limit marking is that anyone can check easily and take measure when pressure is abnormal.
Example
&
Standard
* Indicate management limit of gauge
Where
• Every Facility Equipped with Gauge
• Attached standard of Name Plate : Routine inspection items required. Other items are optional
Responsibility • Production Engineer, Maintenance Engineer
Visual Management Standards
★ Name Plate will be attached at hole using ring.
셋팅값
MIN
MAX
④
③
1) Pressure value,
Pressure Point
: permanent pen (Black)
2) Pressure units
: permanent pen(Black)
or label
①
②
• How to indicate gauge
① Limit : Display to Color Zone ② Management range (Green/Red)
(Change color Blue→Green when new application)
③ Name Plate( Material : Al ) ④ Hole (8㎜×3㎜)
Visual management standards.pptx

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Visual management standards.pptx

  • 1. Visual Management Standards Goal :  Can acknowledge the normal status and abnormal status immediately and visually  Share the problem occurring in the workplace / plant among everyone for a quick reaction
  • 2. Visual Management Standards Subject of Application Principles Item (Examples) Facilities / Machines Management activities that make facilities to malfunction less and well performing Warning light Management To show Equipment downtime status To check Facilities Management Direction indicator (Fluid flow, Direction of rotation) Indicate management limit of gauge Opening / Closing Identification mark of Valve Work Method To Induce and check that the Site Worker Observe Standard Work Method Standard work guidelines (Do’s & Don’ts) Skill Certification status of operator Standardized procedure Product To check Whether the product is defective or not and whether the product is surplus or deficient Whether the product is defective or not Stock propriety Delayed, undelivered items Identification mark of product and stock Address, Layout Information To check Product Information of Performance preparing for target Production Performance Status Management Board Notice Management Board (except SW) Identification of Special Characteristics Process Safety /environment management Management activities that identify Work environment from Danger Safety Identification of Pedestrians
  • 3. Type Facilities / Machines Item Warning or Andon light Use To early detect facilities condition (check whether or not facilities are OK) Example & Standard * Standard for warning light (Three warning light) Where • Machines / Equipments Responsibility • Production Engineer, Maintenance Engineer Condition Three warning light Example Green Red Yellow Automatic ON OFF OFF Normal operation Manual OFF OFF ON Model change(Job set up), Maintenance inspection, Setting, Out of parts Warning OFF ON OFF Tool damaged, Malfunction, Shortage of oil, Hydraulic & Pneumatic system error, etc Visual Management Standards
  • 4. Type Facilities / Machines Item Indicate management limit of gauge Use The purpose of gauge limit marking is that anyone can check easily and take measure when pressure is abnormal. Example & Standard * Indicate management limit of gauge Where • Every Facility Equipped with Gauge • Attached standard of Name Plate : Routine inspection items required. Other items are optional Responsibility • Production Engineer, Maintenance Engineer Visual Management Standards ★ Name Plate will be attached at hole using ring. 셋팅값 MIN MAX ④ ③ 1) Pressure value, Pressure Point : permanent pen (Black) 2) Pressure units : permanent pen(Black) or label ① ② • How to indicate gauge ① Limit : Display to Color Zone ② Management range (Green/Red) (Change color Blue→Green when new application) ③ Name Plate( Material : Al ) ④ Hole (8㎜×3㎜)