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FORM WORK, SCAFFOLDING &
SHORING
GENERAL
 For the different construction activities like
 Brick work above 5 ft
 Surface finishing works like plastering, painting, walling etc.
 Renovation, repair and alteration works.
 Roof and slab pouring
Some temporary nature supports and structures are required like
 Formwork (Supporting Structure)
 Scaffoldings (arrangement for working plate forms)
 Shoring (supporting method for unsafe structure)
 Underpinning (Method of strengthening an existing
structure’s footing)
FORM WORK
 Definition
 Qualities of formwork
 Types of formwork
 Formwork detail for different structural
members
 Removal of formwork
 Maintenance of formwork
 Cost of formwork
 Advantages of steel form work
DEFINITION
 Its is an artificial support provided below and
around the precast or cast in situ concrete work.
 Formwork is commonly made of
 Steel
 wood
 Formwork construction & casting is of prime
importance in concrete industry. It share a
significant amount of concrete cost.
 Formwork is designed according to The ACI
document SP-4. It can be purchased from
www.concrete.org
QUALITIES OF FORMWORK
 It should be according to ACI document SP-4
 It should be water tight
 It should be strong
 It can be reusable
 Its contact surface should be smooth & even.
 It should be according to the size of member.
TYPES OF FORMWORK
 Formwork are mainly of two types
 Steel formwork
 Wooden formwork
 Steel formwork is made of
 steel sheets
 Angle Iron
 Tee Iron
 Wooden formwork consists of
 Props
 Planks battens
 Ledgers
 sheeting
FORMWORK DETAIL FOR DIFFERENT
STRUCTURAL MEMBERS
 In concrete construction formwork is commonly
provided for the following structural members.
 Foundations
 Wall
 Column
 Slabs & beams
 Stairs
FORMWORK FOR FOUNDATIONS
 Wall foundations
 It consists of
 Plywood Sheeting
 Struts
FORMWORK FOR FOUNDATIONS
 Column Foundations
 It consists of
 Side Supports
 Side Planks
 Cleats
Side Support
Side Planks
Cleats
FORMWORK
FOR WALL
 It consists of
 Timber sheeting
 Vertical posts
 Horizontal members
 Rackers
 Stakes
 Wedges
 After completing one
side of formwork
reinforcement is
provided at the place
then the second side
formwork is provided.
Vertical Posts
Struts
FORMWORK FOR
COLUMN
 It consists of the
following
 Side & End Planks
 Yoke
 Nut & Bolts
 Two end & two side planks
are joined by the yokes and
bolts.
COLUMN
FORM WORK
FORMWORK FOR SLABS & BEAMS
 It consists of
 Sole plates
 Wedges
 Props
 Head tree
 Planks
 Batten
 Ledgers
 Beam formwork rests
on head tree
 Slab form work rests
on battens and joists
 If prop height are
more than 8’ provide
horizontal braces.
LINTEL OR BEAM FORMWORK
FORMWORK FOR STAIRS
 It consists of
 Vertical & inclined posts
 Inclined members
 Wooden Planks or sheeting
 Stringer
 Riser Planks
Riser Planks
REMOVAL OF FORMWORK
Time of formwork removal depends on the
following factors
1. Type of Cement
1. Rapid hardening cements require lesser time as
compared to OPC (Ordinary Portland Cement)
2. Ratio of concrete mix
1. Rich ratio concrete gain strength earlier as
compared to weak ratio concrete.
3. Weather condition
1. Hydration process accelerates in hot weather
conditions as compared to cold and humid
weather conditions.
TIME OF REMOVAL OF FORMWORK
Sr.
No
Structural Member
OPC
(Ordinary Portland
Cement)
Rapid
Hardening
Cement
1 Beam sides, walls & Columns 2-3 Days 2 Days
2 Slab (Vertical Supports remains intact) 4 Days 3 Days
3 Slab (Complete Formwork removal) 10 Days 5 Days
4 Beams (Removal of Sheeting, Props
remains intact)
8 Days 5 Days
5 Beams & Arches (Complete
formwork removal) (up to 6 m span)
14 Days 5-8 Days
6 Beams & Arches (Complete
formwork removal) (more than 6 m span)
21 Days 8-10 Days
MAINTENANCE OF FORMWORK
 Due to continuous use wooden planks &
steel plates surfaces become uneven and
require maintenance.
 For wooden formwork use cardboard or
plastic fiber board. Bolt hole places must
also be repaired.
 For steel formwork plates must be leveled
by mallet and loose corners must be
welded.
COST OF FORMWORK
 For normal works cost of formwork is about
30%-40% of the concrete cost.
 For special works cost of formwork is about
50%-60% of the concrete cost.
 Formwork cost is controlled by the following
factors
 Formwork Material cost
 Formwork erecting cost
 Formwork removal cost
 Formwork jointing cost (Nails and Cables)
 Labor charges.
ADVANTAGES OF STEEL FORM WORK
 It can be used for a no. of times.
 It is non absorbent.
 Smooth finish surface obtained.
 No shrinkage of formwork occurs.
 Easy to use.
 Its volume is less
 Its strength is more.
SCAFFOLDING
Definitions:
 It’s a temporary structure to provide a platform at
different levels of a building for workers and Materials.
Scaffolding is constructed very close to wall in the form
of frame made by timber or steel.
Component part of Scaffolding
 Standers
 Ledgers
 Putlogs
 Bracing
 Working platform
TYPES OF SCAFFOLDING
 Following are the types of scaffolding
1. Single Scaffolding
2. Double Scaffolding
3. Cantilever Scaffolding
4. Suspended Scaffolding
5. Trestle Scaffolding
SINGLE SCAFFOLDING
 It consists of
 Single row of Standards,
 Putlogs
 Ledgers
 Wooden boards
 Bracing
Used for ordinary buildings made
by brick wall.
1.2 m
DOUBLE SCAFFOLDING
 It consists of
 Two rows of standards.
 putlog
 Ledgers
 Working platform.
 Used for stone wall and
superior works
CANTILEVER SCAFFOLDINGS
 It consists of
 Cantilever
 Struts
 Standards
 Putlogs
 Plate forms
 It is used for multistoried
building where traffic density is
more
CANTILEVER SCAFFOLDING -
SUSPENDED SCAFFOLDING
 It consists of
 Ropes
 Working platforms
 Ropes can be raised Manually or
mechanically’
 It is used for painting & plumbing
work and finishing works of
multistory buildings.
TRESTLE SCAFFOLDING
 It is in the form of ladder,
table and tripod.
 It is movable used for
electrification and repairing
work.
REQUIREMENT OF SCAFFOLDING
 It should be straight.
 It should be made by well seasoned timber.
 Working platform should be free from bends &
crakes.
 It should be rest on firm ground.
 It should be properly tied by wet katya.

STEEL OR TUBULAR SCAFFOLDNG
 It consists of
 Steel tubes (1-1/2” – 2-1/2” diameter)
 Coupler or Clamps (to hold pipes in different positions)
 Prop nuts (to hold single pipes)
 Bolts, Nuts & washers
 Wedge & Clip
SCAFFOLD PIPES
COUPLER OR CLAMPS
SCAFFOLD FITTINGS
 Double Coupler
 It joins ledgers and standards.
 Swivel Coupler
 Composed of two single couplers and used to join two scaffolds at any angle.
 Putlog Coupler
 Used to join putlogs with transom.
 Base Plate
 Used at the base of the standards.
 Split joint Pin
 It’s a connection fitting used to join scaffold tubes.
 Reveal Pin
 It fit in to the end of a tube to form an adjustable strut.
 Putlog end
 A flat plate used at the end of a scaffold to convert it in to a putlog.
SCAFFOLDING FITTINGS
SCAFFOLD FITTINGS
PROP NUTS, CLAMP AND FASTENERS
WEDGE & CLIP
STANDARDS
 BS 1139:Part 2:Section 2.1 (working scaffolds and false
work made of steel tubes )
 NZ 3620 Scaffold Planks
 AS 1576 Scaffolding
SHORING
 Definition
 It is the method of providing temporary support (shores)
to an unsafe structure.
 Types of Shoring
 Horizontal shoring or flying shoring
 Vertical shoring or dead shoring
 Inclined Shoring or flying shoring
HORIZONTAL SHORING
 It consists of
 Horizontal beam or
strut
 Wall plates
 Cleats
 Straining beams
 Used to support two
adjacent buildings.
SINGLE FLYING SHORING
DOUBLE FLYING SHORING
VERTICAL SHORING
 It consists of
 Dead shores
 Sole plates
 Needles
 Props
 Used for
rebuilding of
walls.
DEAD OR VERTICAL
SHORING
INCLINED SHORING OR RACKING SHORING
 It consists of
 Rackers
 Needles
 Cleats
 Braces
 Sole plate
 Used to strengthen a
wall.
INCLINED OR RAKING SHORING
RAKING SHORING DETAILS
UNDER-PINNING
 Definition:
The process of providing new foundation below the
old foundation so as to improve strength and life of
building.
 Methods of Under-Pinning
 Pit method
 Pile method
PIT METHOD
 Old wall is supported by a
bearing plate, steel beam
and jacks.
 Excavation up to new
depth is carried out.
 Foundation is provided for
small 5’ (1.5 m) lengths.
 P.C.C (1:2:4) is provided
for new foundation.
 For proper joint b/w old and
new work, strengthening
and to avoid settlement
vertical steel bars may be
added.
Steel Bars
PILE METHOD
PI
LE
PI
LE
PI
LE
Pile Cap
P.C.C
Hard Strata
P.C.C (1:2:4)

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various types of scffolding and formwork with underpining

  • 2. GENERAL  For the different construction activities like  Brick work above 5 ft  Surface finishing works like plastering, painting, walling etc.  Renovation, repair and alteration works.  Roof and slab pouring Some temporary nature supports and structures are required like  Formwork (Supporting Structure)  Scaffoldings (arrangement for working plate forms)  Shoring (supporting method for unsafe structure)  Underpinning (Method of strengthening an existing structure’s footing)
  • 3. FORM WORK  Definition  Qualities of formwork  Types of formwork  Formwork detail for different structural members  Removal of formwork  Maintenance of formwork  Cost of formwork  Advantages of steel form work
  • 4. DEFINITION  Its is an artificial support provided below and around the precast or cast in situ concrete work.  Formwork is commonly made of  Steel  wood  Formwork construction & casting is of prime importance in concrete industry. It share a significant amount of concrete cost.  Formwork is designed according to The ACI document SP-4. It can be purchased from www.concrete.org
  • 5. QUALITIES OF FORMWORK  It should be according to ACI document SP-4  It should be water tight  It should be strong  It can be reusable  Its contact surface should be smooth & even.  It should be according to the size of member.
  • 6. TYPES OF FORMWORK  Formwork are mainly of two types  Steel formwork  Wooden formwork  Steel formwork is made of  steel sheets  Angle Iron  Tee Iron  Wooden formwork consists of  Props  Planks battens  Ledgers  sheeting
  • 7. FORMWORK DETAIL FOR DIFFERENT STRUCTURAL MEMBERS  In concrete construction formwork is commonly provided for the following structural members.  Foundations  Wall  Column  Slabs & beams  Stairs
  • 8. FORMWORK FOR FOUNDATIONS  Wall foundations  It consists of  Plywood Sheeting  Struts
  • 9. FORMWORK FOR FOUNDATIONS  Column Foundations  It consists of  Side Supports  Side Planks  Cleats Side Support Side Planks Cleats
  • 10. FORMWORK FOR WALL  It consists of  Timber sheeting  Vertical posts  Horizontal members  Rackers  Stakes  Wedges  After completing one side of formwork reinforcement is provided at the place then the second side formwork is provided. Vertical Posts Struts
  • 11. FORMWORK FOR COLUMN  It consists of the following  Side & End Planks  Yoke  Nut & Bolts  Two end & two side planks are joined by the yokes and bolts.
  • 13.
  • 14. FORMWORK FOR SLABS & BEAMS  It consists of  Sole plates  Wedges  Props  Head tree  Planks  Batten  Ledgers  Beam formwork rests on head tree  Slab form work rests on battens and joists  If prop height are more than 8’ provide horizontal braces.
  • 15. LINTEL OR BEAM FORMWORK
  • 16. FORMWORK FOR STAIRS  It consists of  Vertical & inclined posts  Inclined members  Wooden Planks or sheeting  Stringer  Riser Planks Riser Planks
  • 17.
  • 18. REMOVAL OF FORMWORK Time of formwork removal depends on the following factors 1. Type of Cement 1. Rapid hardening cements require lesser time as compared to OPC (Ordinary Portland Cement) 2. Ratio of concrete mix 1. Rich ratio concrete gain strength earlier as compared to weak ratio concrete. 3. Weather condition 1. Hydration process accelerates in hot weather conditions as compared to cold and humid weather conditions.
  • 19. TIME OF REMOVAL OF FORMWORK Sr. No Structural Member OPC (Ordinary Portland Cement) Rapid Hardening Cement 1 Beam sides, walls & Columns 2-3 Days 2 Days 2 Slab (Vertical Supports remains intact) 4 Days 3 Days 3 Slab (Complete Formwork removal) 10 Days 5 Days 4 Beams (Removal of Sheeting, Props remains intact) 8 Days 5 Days 5 Beams & Arches (Complete formwork removal) (up to 6 m span) 14 Days 5-8 Days 6 Beams & Arches (Complete formwork removal) (more than 6 m span) 21 Days 8-10 Days
  • 20. MAINTENANCE OF FORMWORK  Due to continuous use wooden planks & steel plates surfaces become uneven and require maintenance.  For wooden formwork use cardboard or plastic fiber board. Bolt hole places must also be repaired.  For steel formwork plates must be leveled by mallet and loose corners must be welded.
  • 21. COST OF FORMWORK  For normal works cost of formwork is about 30%-40% of the concrete cost.  For special works cost of formwork is about 50%-60% of the concrete cost.  Formwork cost is controlled by the following factors  Formwork Material cost  Formwork erecting cost  Formwork removal cost  Formwork jointing cost (Nails and Cables)  Labor charges.
  • 22. ADVANTAGES OF STEEL FORM WORK  It can be used for a no. of times.  It is non absorbent.  Smooth finish surface obtained.  No shrinkage of formwork occurs.  Easy to use.  Its volume is less  Its strength is more.
  • 23. SCAFFOLDING Definitions:  It’s a temporary structure to provide a platform at different levels of a building for workers and Materials. Scaffolding is constructed very close to wall in the form of frame made by timber or steel. Component part of Scaffolding  Standers  Ledgers  Putlogs  Bracing  Working platform
  • 24. TYPES OF SCAFFOLDING  Following are the types of scaffolding 1. Single Scaffolding 2. Double Scaffolding 3. Cantilever Scaffolding 4. Suspended Scaffolding 5. Trestle Scaffolding
  • 25. SINGLE SCAFFOLDING  It consists of  Single row of Standards,  Putlogs  Ledgers  Wooden boards  Bracing Used for ordinary buildings made by brick wall. 1.2 m
  • 26.
  • 27.
  • 28. DOUBLE SCAFFOLDING  It consists of  Two rows of standards.  putlog  Ledgers  Working platform.  Used for stone wall and superior works
  • 29. CANTILEVER SCAFFOLDINGS  It consists of  Cantilever  Struts  Standards  Putlogs  Plate forms  It is used for multistoried building where traffic density is more
  • 31. SUSPENDED SCAFFOLDING  It consists of  Ropes  Working platforms  Ropes can be raised Manually or mechanically’  It is used for painting & plumbing work and finishing works of multistory buildings.
  • 32. TRESTLE SCAFFOLDING  It is in the form of ladder, table and tripod.  It is movable used for electrification and repairing work.
  • 33. REQUIREMENT OF SCAFFOLDING  It should be straight.  It should be made by well seasoned timber.  Working platform should be free from bends & crakes.  It should be rest on firm ground.  It should be properly tied by wet katya. 
  • 34. STEEL OR TUBULAR SCAFFOLDNG  It consists of  Steel tubes (1-1/2” – 2-1/2” diameter)  Coupler or Clamps (to hold pipes in different positions)  Prop nuts (to hold single pipes)  Bolts, Nuts & washers  Wedge & Clip
  • 37. SCAFFOLD FITTINGS  Double Coupler  It joins ledgers and standards.  Swivel Coupler  Composed of two single couplers and used to join two scaffolds at any angle.  Putlog Coupler  Used to join putlogs with transom.  Base Plate  Used at the base of the standards.  Split joint Pin  It’s a connection fitting used to join scaffold tubes.  Reveal Pin  It fit in to the end of a tube to form an adjustable strut.  Putlog end  A flat plate used at the end of a scaffold to convert it in to a putlog.
  • 40. PROP NUTS, CLAMP AND FASTENERS
  • 42. STANDARDS  BS 1139:Part 2:Section 2.1 (working scaffolds and false work made of steel tubes )  NZ 3620 Scaffold Planks  AS 1576 Scaffolding
  • 43. SHORING  Definition  It is the method of providing temporary support (shores) to an unsafe structure.  Types of Shoring  Horizontal shoring or flying shoring  Vertical shoring or dead shoring  Inclined Shoring or flying shoring
  • 44. HORIZONTAL SHORING  It consists of  Horizontal beam or strut  Wall plates  Cleats  Straining beams  Used to support two adjacent buildings.
  • 47. VERTICAL SHORING  It consists of  Dead shores  Sole plates  Needles  Props  Used for rebuilding of walls.
  • 49. INCLINED SHORING OR RACKING SHORING  It consists of  Rackers  Needles  Cleats  Braces  Sole plate  Used to strengthen a wall.
  • 52. UNDER-PINNING  Definition: The process of providing new foundation below the old foundation so as to improve strength and life of building.  Methods of Under-Pinning  Pit method  Pile method
  • 53. PIT METHOD  Old wall is supported by a bearing plate, steel beam and jacks.  Excavation up to new depth is carried out.  Foundation is provided for small 5’ (1.5 m) lengths.  P.C.C (1:2:4) is provided for new foundation.  For proper joint b/w old and new work, strengthening and to avoid settlement vertical steel bars may be added. Steel Bars