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Valorization of organic waste by means
of Compression Frictional Treatment
Transformation to fuels with increased
heating value
S. Vakalis, R. Heimann, A. Talley, N. Heimann, M. Baratieri
Albi, May 23rd 2016
·
What is Compression Frictional Treatment ?
• Novel method for converting/ upgrading materials
• Emulates processes like drying, pyrolysis and gasification
• Requires no external heat source
• Utilizes solely friction and compression
• Takes place in a Rotary Compression Unit (RCU)
• Capable of processing inconventional fuels
• corn stover, poultry litter, and anaerobic digestate
• Altering the process mechanics of the CFT results to different range of
products
• dried biomass
• coal/ charcoal
Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment 2
 FRICTIONAL PYROLYSIS
Process of Frictional Pyrolysis
3Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment
Transforming corn stover into charcoal
Corn Stover Frictional Pyr.
C (% db) 42.5 53.2
H (% db) 5.5 4.6
N (% db) 1.1 1.4
O (% db) 36.08 18.27
Ash (% wb) 13.41 20.73
H2O (% wb) 9,5 8
HHV (MJ/kg) 18.235 21.249
5Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment
Further info:
S. Vakalis, R. Heimann, A. Talley, N. Heimann, M. Baratieri. (2016). Introduction to
frictional pyrolysis (FP) – An alternative method for converting biomass to solid
carbonaceous products. Fuel 175. pp. 49 – 56.
Frictional treatment of organic waste
• By adjusting the RCU unit to less severe conditions
it is possible to dry and partially carbonize waste streams.
• Applied examples for poultry litters and anaer. digestate
which are co-treated with lignocellulosic biomass
• The products act as a slow release fertilizer
• Alternative to composting + drying
• Steralization: The RCU typically exceeds material
temperatures of over 150°C where most bacteria
are destroyed.
• Applied examples for Aflatoxin B1, Escherichia coli and
Enterobacters in poultry litter.
6Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment
7
Results – HHV and moisture
Poultry droppings
• Moisture content decreased from 50% to 21.5%
• Final HHV reached 18 MJ/kg.
Anaerobic Digestate
• The moisture content decreased
from 69.49% to approximately 11.79% moisture
• Final HHV from 17.9 MJ/kg to 22.4 MJ/kg.
8Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment
Results – Aflatoxin (B1) reduction experiment
9Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment
Results - Escherichia coli & Enterobacters
10Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment
Conclusions
• Rotary Compression Unit allows the conversion of organic waste
streams into higher value products.
• Lower moisture, increased heating value
• The RCU makes an ideal solution to utilizing low value and abundant
biomass streams
• RCU also shows toxin- and bacteria - destroying capabilities
• These products can be used as a coal substitute, for soil remediation
and as fertilizer.
11Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment
Thank you for your attention!
12
info@enginuityww.com
(+1) 573-567-4417
Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment

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Valorization of Organic Waste by Means of Compression Frictional Treatment

  • 1. Valorization of organic waste by means of Compression Frictional Treatment Transformation to fuels with increased heating value S. Vakalis, R. Heimann, A. Talley, N. Heimann, M. Baratieri Albi, May 23rd 2016 ·
  • 2. What is Compression Frictional Treatment ? • Novel method for converting/ upgrading materials • Emulates processes like drying, pyrolysis and gasification • Requires no external heat source • Utilizes solely friction and compression • Takes place in a Rotary Compression Unit (RCU) • Capable of processing inconventional fuels • corn stover, poultry litter, and anaerobic digestate • Altering the process mechanics of the CFT results to different range of products • dried biomass • coal/ charcoal Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment 2  FRICTIONAL PYROLYSIS
  • 3. Process of Frictional Pyrolysis 3Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment
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  • 5. Transforming corn stover into charcoal Corn Stover Frictional Pyr. C (% db) 42.5 53.2 H (% db) 5.5 4.6 N (% db) 1.1 1.4 O (% db) 36.08 18.27 Ash (% wb) 13.41 20.73 H2O (% wb) 9,5 8 HHV (MJ/kg) 18.235 21.249 5Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment Further info: S. Vakalis, R. Heimann, A. Talley, N. Heimann, M. Baratieri. (2016). Introduction to frictional pyrolysis (FP) – An alternative method for converting biomass to solid carbonaceous products. Fuel 175. pp. 49 – 56.
  • 6. Frictional treatment of organic waste • By adjusting the RCU unit to less severe conditions it is possible to dry and partially carbonize waste streams. • Applied examples for poultry litters and anaer. digestate which are co-treated with lignocellulosic biomass • The products act as a slow release fertilizer • Alternative to composting + drying • Steralization: The RCU typically exceeds material temperatures of over 150°C where most bacteria are destroyed. • Applied examples for Aflatoxin B1, Escherichia coli and Enterobacters in poultry litter. 6Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment
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  • 8. Results – HHV and moisture Poultry droppings • Moisture content decreased from 50% to 21.5% • Final HHV reached 18 MJ/kg. Anaerobic Digestate • The moisture content decreased from 69.49% to approximately 11.79% moisture • Final HHV from 17.9 MJ/kg to 22.4 MJ/kg. 8Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment
  • 9. Results – Aflatoxin (B1) reduction experiment 9Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment
  • 10. Results - Escherichia coli & Enterobacters 10Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment
  • 11. Conclusions • Rotary Compression Unit allows the conversion of organic waste streams into higher value products. • Lower moisture, increased heating value • The RCU makes an ideal solution to utilizing low value and abundant biomass streams • RCU also shows toxin- and bacteria - destroying capabilities • These products can be used as a coal substitute, for soil remediation and as fertilizer. 11Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment
  • 12. Thank you for your attention! 12 info@enginuityww.com (+1) 573-567-4417 Vakalis et al. - Valorization of organic waste by means of Compression Frictional Treatment