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TORREFACTION OF
BIOMASS
PRESENTED BY
KULWINDER KAUR
1
BACKGROUND
(For coffee and tea making) 2
Structure of Biomass
• Biomass is any organic materials derived from
plants or animals
,
3
Lignocellulosic
Non-
Lignocellulosic
cellulose
hemicellulose
lignin
Protein, starch and
fat
E.G crop
Composition of lignocellulosic Biomass
• Lignin
C-O-C and C-C linkages
Decompose at wide range of temperature (450-900 °C)
• Hemicellulose
acetyl- and methyl substituted groups
lower degree of polymerization
significant loss of mass yield
• Cellulose
long chain intra-molecular and inter-molecular hydrogen bonds
Hygroscopic nature of raw biomass
4
5
Composition of different biomass
Issues with woody biomass
6
 High moisture content (45-60%,wb)
 Low bulk and energy density
 Poor grindability
 Hygroscopic nature
 High oxygen content
 High alkali metal content
 Heterogeneity
Torrefaction can address most of these issues
to a reasonable extent.
TORREFACTION
(keep, upgrade and expose)
7
A thermo-chemical process in an inert or limited oxygen environment
where biomass is slowly heated within a temperature range of 200-300 C
and retained there for a stipulated time such that it results near
complete degradation of its hemicelluloses while maximizing mass and
energy yield of solid products.
Torrefaction effect on lignocellulosic biomass
8
Higher humidity
Lower HV
Higher O/C ratio
Hydrophillic
Lower Grindibility
Non uniform properties
Torrefaction at
200-300°C
in inert
atmosphere
Lower humidity
Higher HV
Lower O/C ratio
Hyrophobicity
Higher Grindibility
Uniform Properties
Non Torrified Biomass Torrified Biomass
10
Mass And Energy Yield
11
Products formed during torrefaction of biomass
Types of Torrefaction
12
Dry
torrefaction
Inert gas
250-300°C
80
minutes
Hydrothermal
Torrefaction
Water/
steam
180-260°C
4.6 Mpa
5 minutes
Dry biomass to
water ratio= 1:6
Difference between dry and wet
torrefaction
13
14
Wet torrefaction
15
wet torrefaction
16
• Biomass containing high
amounts of moisture, typically
above 50% (wet basis)
• Pretreat animal manures,
human waste, sewage sledges,
municipal solid waste,
aquaculture residues and
microalgae
• Increase the energy density of
biomass by up to 36% above
• Reduction in corrosion
• Relatively short period (5
minutes) of residence time
Advantages Disadvantages
• Require high capacity
water reactor
• Expensive due to
pressurized reactor
• Distilled water is required
• Output liquid contains
alkali that cause
environmental hazards.
Torrefaction
17
Degradation of the biomass during the dry
torrefaction, takes place mainly through the
drying and devolatilization process.
Drying
Process of removing a
surface and bound water
from the raw biomass.
Drying is classified as a non-
reacting and a reactive
process.
Devolatilization
Process of removing oxygen
and volatile content of
biomass at above 200 °C
Heating stages of Dry Torrefaction Process
18
ambient 100°C 100°C 200°C 300°C ambient
19
Schematic machine of torrefaction
20
TYPICAL TORREFACTION PROCESS FLOW
21Source: Energy research center NETHERLAND
Changes in Biomass
22
Parameters affecting Torrefaction Process
23
• Reaction temperature (200-300°C)
• Residence time (< 30min)
• Heating rate (<50°C/min)
• Absence of oxygen (<14%)
• Ambient pressure (1 atm)
• Feedstock moisture content ( 30-60%,wb)
• Feedstock particle size (1-2mm)
Torrefaction classification and torrefaction products
24
Classification Light Mild Severe
Temperature(℃) 200-235 235-275 275-300
Hemicellulose Mild Mild to severe Severe
Cellulose Slight Slight to mild Mild to severe
Lignin Slight Slight Slight
Liquid color Brown Brown dark Black
25
Length and the
rotational speed of the
screw in a screw type
reactor, and the belt
speed in the conveyer
belt reactor
Lower solid product
yield due to more
devolatilization
Volume requirement
of the reactor
Carbon loss Increases
due to formation of CO
and Volatile and
decrease the
torrefaction efficiency
Residence time
Heating rate
(<50°C/min)
26
Reduction of the number
of secondary reactions
Energy yield of liquid
pyrolysis is higher when
the heating rate is also
higher
More flue gas and lower
sold product yield
Endangering the safety
of the unit due to
increase the temperature
of the product
Oxygen content
(<14%)
27
Non uniform
heat
distribution
Poor quality
of end
product
Difficulty in
volatile
diffusion
Large
particles
(5-25mm)
Mass loss
increases
High heat
transfer
Small
particles
(<1mm)
Feed Size
Classification of Torrefaction Reactor
Directly Heated
• Convective reactor
• Fluidized bed reactor
• Hydrothermal reactor
• Microwave reactor
Indirectly Heated
• Rotating drum
• Screw conveyer reactors
Torrefaction Reactor
Convective Reactor (Fixed, moving and entrained)
42mm
1.6mm
11 lit/min
Fluidised Bed Reactor
228 mm
21 lit/min
Rotating Drum Torifier
Screw shaft torrifier
32
Microwave Torrefier
S.no Characteristics Value Reference
1 Moisture Content: 1-6 % Bergman and Kiel, (2005).
2 Density 180–300 kg/m3 Bergman and Kiel, (2005).
3 Grindibility Better Arias et al., (2008).
4 Power reduction 70-90% Bergman and Kiel, (2005).
5 Particle size distribution uniform Phanphanich and Mani
(2011)
6 Sphericity 0.48–0.62%
increases
Phanphanich and Mani
(2011)
7 Bulk and particle densities increases Esteban and Carrasco,
(2006)
8 Palletabilty increases Lehtikangas, (1999).
9 Carbon content 48.6–54.3% Bridgeman et al. (2008)
10 Hydrogen content 6.8–6.1% Bridgeman et al. (2008)
11 Nitrogen content 0.3– 0.1% Bridgeman et al. (2008)
34
Physical properties and chemical composition of torrefied biomass
35
Benefits
Improves the physical
characteristics
Homogeneous
solid fuel
High energy
content
Low Moisture
content
Hydrophobic
Ease of Transport
and handling
Negligible biological
activities
Low O/C ratio
Smoke free
compound
Pelletization easier
Torrefied pellets
have more strength
Economical
Limitations
Low vol. density
enhancement
Corrosive deposits
on boiler tubes
Limited knowledge
on process
No commercial
torrefaction unit
APPLICATION/MARKET FOR TORREFIED BIOMASS
• Residential and commercial heating
• Power generation
 Biomass Co-firing in large scale coal-fired power plants
• Waste water treatment
 As an activated carbon – an adsorbent made from biomass,
to remove the organic or inorganic substances from the
liquid and gases.
• Metal extraction
 As a reducing agent to replace the coking coal
• Biofuel production,
 Lower moisture and O/C ratio, the quality of the bio-oil can
be improved using the torrefied biomass in fast pyrolysis.
36
• Gasification:
 Torrefied biomass rather than raw biomass as a feedstock is
expected to improve the gasification efficiency
 Lower the tar formation
• Pelletilization:
 Increased the volumetric energy density (40-200kJ·m-3 to
600-1400kJ·m-3 )
 Easy to handle
 Reducing the transportation cost
 Decreasing the moisture content
37
Future Perspectives and Research
Developments
• Studies are required that investigate such
parameters to find the best set to obtain an ideal
torrefied biomass sample.
• Torrefaction must be conducted intelligently, with
controlled costs, and is entirely directed towards
the progress and success of the marketing.
• The material produced should be completely
homogeneous, with respect to the degree of
torrefaction, and preferably dark brown (not
over-torrefied), to allow sufficient yield and to
facilitate densification.
38
39

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Torrefaction

  • 3. Structure of Biomass • Biomass is any organic materials derived from plants or animals , 3 Lignocellulosic Non- Lignocellulosic cellulose hemicellulose lignin Protein, starch and fat E.G crop
  • 4. Composition of lignocellulosic Biomass • Lignin C-O-C and C-C linkages Decompose at wide range of temperature (450-900 °C) • Hemicellulose acetyl- and methyl substituted groups lower degree of polymerization significant loss of mass yield • Cellulose long chain intra-molecular and inter-molecular hydrogen bonds Hygroscopic nature of raw biomass 4
  • 6. Issues with woody biomass 6  High moisture content (45-60%,wb)  Low bulk and energy density  Poor grindability  Hygroscopic nature  High oxygen content  High alkali metal content  Heterogeneity Torrefaction can address most of these issues to a reasonable extent.
  • 7. TORREFACTION (keep, upgrade and expose) 7 A thermo-chemical process in an inert or limited oxygen environment where biomass is slowly heated within a temperature range of 200-300 C and retained there for a stipulated time such that it results near complete degradation of its hemicelluloses while maximizing mass and energy yield of solid products.
  • 8. Torrefaction effect on lignocellulosic biomass 8
  • 9. Higher humidity Lower HV Higher O/C ratio Hydrophillic Lower Grindibility Non uniform properties Torrefaction at 200-300°C in inert atmosphere Lower humidity Higher HV Lower O/C ratio Hyrophobicity Higher Grindibility Uniform Properties Non Torrified Biomass Torrified Biomass
  • 11. 11 Products formed during torrefaction of biomass
  • 12. Types of Torrefaction 12 Dry torrefaction Inert gas 250-300°C 80 minutes Hydrothermal Torrefaction Water/ steam 180-260°C 4.6 Mpa 5 minutes Dry biomass to water ratio= 1:6
  • 13. Difference between dry and wet torrefaction 13
  • 14. 14
  • 16. wet torrefaction 16 • Biomass containing high amounts of moisture, typically above 50% (wet basis) • Pretreat animal manures, human waste, sewage sledges, municipal solid waste, aquaculture residues and microalgae • Increase the energy density of biomass by up to 36% above • Reduction in corrosion • Relatively short period (5 minutes) of residence time Advantages Disadvantages • Require high capacity water reactor • Expensive due to pressurized reactor • Distilled water is required • Output liquid contains alkali that cause environmental hazards.
  • 17. Torrefaction 17 Degradation of the biomass during the dry torrefaction, takes place mainly through the drying and devolatilization process. Drying Process of removing a surface and bound water from the raw biomass. Drying is classified as a non- reacting and a reactive process. Devolatilization Process of removing oxygen and volatile content of biomass at above 200 °C
  • 18. Heating stages of Dry Torrefaction Process 18 ambient 100°C 100°C 200°C 300°C ambient
  • 19. 19
  • 20. Schematic machine of torrefaction 20
  • 21. TYPICAL TORREFACTION PROCESS FLOW 21Source: Energy research center NETHERLAND
  • 23. Parameters affecting Torrefaction Process 23 • Reaction temperature (200-300°C) • Residence time (< 30min) • Heating rate (<50°C/min) • Absence of oxygen (<14%) • Ambient pressure (1 atm) • Feedstock moisture content ( 30-60%,wb) • Feedstock particle size (1-2mm)
  • 24. Torrefaction classification and torrefaction products 24 Classification Light Mild Severe Temperature(℃) 200-235 235-275 275-300 Hemicellulose Mild Mild to severe Severe Cellulose Slight Slight to mild Mild to severe Lignin Slight Slight Slight Liquid color Brown Brown dark Black
  • 25. 25 Length and the rotational speed of the screw in a screw type reactor, and the belt speed in the conveyer belt reactor Lower solid product yield due to more devolatilization Volume requirement of the reactor Carbon loss Increases due to formation of CO and Volatile and decrease the torrefaction efficiency Residence time
  • 26. Heating rate (<50°C/min) 26 Reduction of the number of secondary reactions Energy yield of liquid pyrolysis is higher when the heating rate is also higher More flue gas and lower sold product yield Endangering the safety of the unit due to increase the temperature of the product Oxygen content (<14%)
  • 27. 27 Non uniform heat distribution Poor quality of end product Difficulty in volatile diffusion Large particles (5-25mm) Mass loss increases High heat transfer Small particles (<1mm) Feed Size
  • 28. Classification of Torrefaction Reactor Directly Heated • Convective reactor • Fluidized bed reactor • Hydrothermal reactor • Microwave reactor Indirectly Heated • Rotating drum • Screw conveyer reactors
  • 29. Torrefaction Reactor Convective Reactor (Fixed, moving and entrained) 42mm 1.6mm 11 lit/min
  • 30. Fluidised Bed Reactor 228 mm 21 lit/min
  • 34. S.no Characteristics Value Reference 1 Moisture Content: 1-6 % Bergman and Kiel, (2005). 2 Density 180–300 kg/m3 Bergman and Kiel, (2005). 3 Grindibility Better Arias et al., (2008). 4 Power reduction 70-90% Bergman and Kiel, (2005). 5 Particle size distribution uniform Phanphanich and Mani (2011) 6 Sphericity 0.48–0.62% increases Phanphanich and Mani (2011) 7 Bulk and particle densities increases Esteban and Carrasco, (2006) 8 Palletabilty increases Lehtikangas, (1999). 9 Carbon content 48.6–54.3% Bridgeman et al. (2008) 10 Hydrogen content 6.8–6.1% Bridgeman et al. (2008) 11 Nitrogen content 0.3– 0.1% Bridgeman et al. (2008) 34 Physical properties and chemical composition of torrefied biomass
  • 35. 35 Benefits Improves the physical characteristics Homogeneous solid fuel High energy content Low Moisture content Hydrophobic Ease of Transport and handling Negligible biological activities Low O/C ratio Smoke free compound Pelletization easier Torrefied pellets have more strength Economical Limitations Low vol. density enhancement Corrosive deposits on boiler tubes Limited knowledge on process No commercial torrefaction unit
  • 36. APPLICATION/MARKET FOR TORREFIED BIOMASS • Residential and commercial heating • Power generation  Biomass Co-firing in large scale coal-fired power plants • Waste water treatment  As an activated carbon – an adsorbent made from biomass, to remove the organic or inorganic substances from the liquid and gases. • Metal extraction  As a reducing agent to replace the coking coal • Biofuel production,  Lower moisture and O/C ratio, the quality of the bio-oil can be improved using the torrefied biomass in fast pyrolysis. 36
  • 37. • Gasification:  Torrefied biomass rather than raw biomass as a feedstock is expected to improve the gasification efficiency  Lower the tar formation • Pelletilization:  Increased the volumetric energy density (40-200kJ·m-3 to 600-1400kJ·m-3 )  Easy to handle  Reducing the transportation cost  Decreasing the moisture content 37
  • 38. Future Perspectives and Research Developments • Studies are required that investigate such parameters to find the best set to obtain an ideal torrefied biomass sample. • Torrefaction must be conducted intelligently, with controlled costs, and is entirely directed towards the progress and success of the marketing. • The material produced should be completely homogeneous, with respect to the degree of torrefaction, and preferably dark brown (not over-torrefied), to allow sufficient yield and to facilitate densification. 38
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