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Upset
forging
Upset forging is the forging process
where it increases the diameter of the
work piece by compressing its length.
Finish products of Upset Forging
Engine valves
Bolts
Screws
- usually done in special high-speed machines called crank presses
- The initial workpiece is usually wire or rod but some machines can
accept bars up to 25 cm (9.8 in) in diameter and a capacity of over
1000 tons.
- standard upsetting machine employs split dies that contain multiple
cavities
Process
• The dies open enough to allow the work piece to move from one
cavity to the next.
• the dies then close and the heading tool, or ram, then moves
longitudinally against the bar, upsetting it into the cavity
• If all of the cavities are utilized on every cycle, then a finished part will
be produced with every cycle, which makes this process
advantageous for mass production.
Upset forging
Upset forging

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Upset forging

  • 2. Upset forging is the forging process where it increases the diameter of the work piece by compressing its length.
  • 3. Finish products of Upset Forging Engine valves
  • 6.
  • 7. - usually done in special high-speed machines called crank presses - The initial workpiece is usually wire or rod but some machines can accept bars up to 25 cm (9.8 in) in diameter and a capacity of over 1000 tons. - standard upsetting machine employs split dies that contain multiple cavities
  • 8. Process • The dies open enough to allow the work piece to move from one cavity to the next. • the dies then close and the heading tool, or ram, then moves longitudinally against the bar, upsetting it into the cavity • If all of the cavities are utilized on every cycle, then a finished part will be produced with every cycle, which makes this process advantageous for mass production.