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Engineering Capability
abrasion resistant solutionsabrasion resistant solutions
UK
manufacturing centre Red Dog Linings
operates extensive workshop facilities
conforming to BS EN ISO 9001:2008
and other internationally recognised quality
standards. We provide a total wear protection
service for the profiling of flat liners to the
fabrication of complete sections of plant. Red Dog
Linings also has the ability to combine hardfaced
plates with other materials and various hardfacing
techniques to create a cost-effective system of
protection that matches wear patterns and physical
limitations such as weight.
The Company’s hardfacing departments offer a
repair and refurbishment service which protects
new components or rebuilds worn items, applying
a wide range of wear resistant alloys using modern
hardfacing techniques.
Fabrication and refurbishment expertise
As a major manufacturer of overlay wear resistant
plate, Red Dog Linings has in-depth knowledge of
the physical and mechanical characteristics of such
material. This enables us to recommend the most
appropriate fabrication technique and select the
optimum weld bead orientation for applications in
which material flow is a factor. Similarly, we can
offer special low friction finishes for adhering
(sticky) materials of ‘captured material’ techniques
for severe environments.
The Red Dog Linings’ workshop has developed
extensive experience in the profiling, forming, and
fabrication of T200XTM
hardfaced plate into complex
shapes including curved and conical sections. These
can have T200XTM
hardfacing alloy facing on either
the inside (pipe work and reduction services) or the
outside (classifier cones and externally clad pipe).
Red Dog Linings Limited is the sole
manufacturer of our proprietary T200XTM
hardfacing wear resistant materials. We
have major fabrication facilities at our
manufacturing headquarters in the UK.
Red Dog Roll Reclamation, which is part of Red Dog
Linings Group, is a leading specialist in the manufacture
and refurbishment of hardfaced rolls for steel mills,
food manufacture, and other industries. It also
undertakes a wide range of general engineering
projects such as the manufacture and repair of roll
bearing housings, including heavy duty chocks, roll
end furniture, drive shafts, and spindles.
Current plant
Red Dog Linings has fully equipped and integrated
workshop facilities capable of the manufacture and
fabrication of T200XTM
Hardfaced plate, roll
manufacture and refurbishment, as well as a wide
range of refurbishment of industrial plant items
which involves general engineering, machining, and
fabrication skills all available under one roof.
Our facilities include:
Machine Shop
Turning lathes 7 off manual centre lathes with capacity up to 5.5 metres
between centres and a maximum swing-in gap of 985mm,
fitted with digital read-outs
Colchester Mascot 600 with 1.4m between centres
and a maximum swing of 430mm over slide
Optimum D420 x 1500 with digital read-outs 1.5m
between centres and a maximum swing of 250mm
C.N.C lathe- Colchester Tornado 100 slant bed with
barfeed, max dia. 186mm, length 350mm
Millers Vertical mill – fitted with 1600 x 600mm table, offering
maximum height and column to spindle distances of
305mm, with digital read-outs
Bed mill – capable of handling items up to a maximum
2.5m in length, 900mm width, and 1.27m height, with
digital read-outs
Grinder Chevalier grinder semi automatic surface grinder
500mm x 1500mm table size
Borers 2 x 2 axis horizontal borers 1 with digital read-out,
6 tonne table, and 102mm spindle
1 x 2 axis Webster Bennett vertical borer with digital
read-out 48” chuck, maximum height 28”
Drilling Radial drills – with a maximum height of 1.14m and a
maximum column to spindle capacity of 711mm
In-house NDT Dye penetrant inspection and magnetic particle inspection
PCN Level II ultrasonic inspection
Hardfacing Shop
Automatic and semi-automatic hardfaced welding machines
5 off high deposition bulk welding machines with 20 off high deposition
multi process open arc and submerged arc hardfacing heads
3 off column and booms with automatic hardfacing systems for the
overlay and refurbishment of equipment
3 off multi head orbital submerged arc welding machines used for roll
refurbishment welding with welding capacity up to 40 tonnes
2 off pipe overlay machines - automatic hardfacing internal diameter
producing either circumferential or longitudinal hardface beads; with
water cooled facility to reduce pipe distortion
Stress relieving
1 off Teisen Gas stress relieving heat treatment furnace
1 off LTM electric stress relieving heat treatment furnace
1 off Greenbank pre-heat treatment soak oven
Fabrication Shop
Profiling Viper CNC hi-def plasma profiling with True Hole technology
Cutting dimensions up to 8000mm x 3000mm x 40mm
Orbital tool head for countersinking and edge chamfering
Oxyfuel cutting up to 150mm thickness
2D CAD input including DXF formats
CNC plasma with orbital tool head for countersinking and edge chamfering
Cutting dimensions 3500mm x 3000mm
Hand plasma and oxyacetylene burning torches
Forming Press brake 250 tonne capacity producing corners, cones and bends
Forming rolls bending up to 200 tonne capacity
Cone rolling – up to 30mm thick
Straightening rolls Flattening up to 30mm thick plate
Welding 21 sets of 600 Amp water-cooled MIG sets manual and semi-automatic processes
Welding – 11 MMA sets
TIG welding
Pressure testing equipment
Positional equipment Manipulators ranging from 1 tonne to 40 tonne
Powered tank rolls from 1 to 20 tonne
2 axis manipulators – 2, 3, 5, 10 and 40 tonne capacity
Overhead crane All workshops are served by two adjacent 10 tonne overhead cranes
with a maximum straddled lift of 18 tonnes
Transport HGV rigid body capacity 16 tonne
Ford Transit pickups - 2 off x 1 tonne
For further information visit our website at www.rdlinings.com
Red Dog Linings Ltd
Shawfield Road
Carlton Industrial Estate
Barnsley
South Yorkshire
S71 3HS
United Kingdom Copyright © 2016 Red Dog Linings Ltd
in
+44 (0) 1226 702 300
sales@rdlinings.com
www.rdlinings.com

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RDL Engineering Capability low res

  • 1. Engineering Capability abrasion resistant solutionsabrasion resistant solutions
  • 2. UK manufacturing centre Red Dog Linings operates extensive workshop facilities conforming to BS EN ISO 9001:2008 and other internationally recognised quality standards. We provide a total wear protection service for the profiling of flat liners to the fabrication of complete sections of plant. Red Dog Linings also has the ability to combine hardfaced plates with other materials and various hardfacing techniques to create a cost-effective system of protection that matches wear patterns and physical limitations such as weight. The Company’s hardfacing departments offer a repair and refurbishment service which protects new components or rebuilds worn items, applying a wide range of wear resistant alloys using modern hardfacing techniques. Fabrication and refurbishment expertise As a major manufacturer of overlay wear resistant plate, Red Dog Linings has in-depth knowledge of the physical and mechanical characteristics of such material. This enables us to recommend the most appropriate fabrication technique and select the optimum weld bead orientation for applications in which material flow is a factor. Similarly, we can offer special low friction finishes for adhering (sticky) materials of ‘captured material’ techniques for severe environments. The Red Dog Linings’ workshop has developed extensive experience in the profiling, forming, and fabrication of T200XTM hardfaced plate into complex shapes including curved and conical sections. These can have T200XTM hardfacing alloy facing on either the inside (pipe work and reduction services) or the outside (classifier cones and externally clad pipe). Red Dog Linings Limited is the sole manufacturer of our proprietary T200XTM hardfacing wear resistant materials. We have major fabrication facilities at our manufacturing headquarters in the UK. Red Dog Roll Reclamation, which is part of Red Dog Linings Group, is a leading specialist in the manufacture and refurbishment of hardfaced rolls for steel mills, food manufacture, and other industries. It also undertakes a wide range of general engineering projects such as the manufacture and repair of roll bearing housings, including heavy duty chocks, roll end furniture, drive shafts, and spindles. Current plant Red Dog Linings has fully equipped and integrated workshop facilities capable of the manufacture and fabrication of T200XTM Hardfaced plate, roll manufacture and refurbishment, as well as a wide range of refurbishment of industrial plant items which involves general engineering, machining, and fabrication skills all available under one roof. Our facilities include:
  • 3. Machine Shop Turning lathes 7 off manual centre lathes with capacity up to 5.5 metres between centres and a maximum swing-in gap of 985mm, fitted with digital read-outs Colchester Mascot 600 with 1.4m between centres and a maximum swing of 430mm over slide Optimum D420 x 1500 with digital read-outs 1.5m between centres and a maximum swing of 250mm C.N.C lathe- Colchester Tornado 100 slant bed with barfeed, max dia. 186mm, length 350mm Millers Vertical mill – fitted with 1600 x 600mm table, offering maximum height and column to spindle distances of 305mm, with digital read-outs Bed mill – capable of handling items up to a maximum 2.5m in length, 900mm width, and 1.27m height, with digital read-outs Grinder Chevalier grinder semi automatic surface grinder 500mm x 1500mm table size Borers 2 x 2 axis horizontal borers 1 with digital read-out, 6 tonne table, and 102mm spindle 1 x 2 axis Webster Bennett vertical borer with digital read-out 48” chuck, maximum height 28” Drilling Radial drills – with a maximum height of 1.14m and a maximum column to spindle capacity of 711mm In-house NDT Dye penetrant inspection and magnetic particle inspection PCN Level II ultrasonic inspection Hardfacing Shop Automatic and semi-automatic hardfaced welding machines 5 off high deposition bulk welding machines with 20 off high deposition multi process open arc and submerged arc hardfacing heads 3 off column and booms with automatic hardfacing systems for the overlay and refurbishment of equipment 3 off multi head orbital submerged arc welding machines used for roll refurbishment welding with welding capacity up to 40 tonnes 2 off pipe overlay machines - automatic hardfacing internal diameter producing either circumferential or longitudinal hardface beads; with water cooled facility to reduce pipe distortion Stress relieving 1 off Teisen Gas stress relieving heat treatment furnace 1 off LTM electric stress relieving heat treatment furnace 1 off Greenbank pre-heat treatment soak oven
  • 4. Fabrication Shop Profiling Viper CNC hi-def plasma profiling with True Hole technology Cutting dimensions up to 8000mm x 3000mm x 40mm Orbital tool head for countersinking and edge chamfering Oxyfuel cutting up to 150mm thickness 2D CAD input including DXF formats CNC plasma with orbital tool head for countersinking and edge chamfering Cutting dimensions 3500mm x 3000mm Hand plasma and oxyacetylene burning torches Forming Press brake 250 tonne capacity producing corners, cones and bends Forming rolls bending up to 200 tonne capacity Cone rolling – up to 30mm thick Straightening rolls Flattening up to 30mm thick plate Welding 21 sets of 600 Amp water-cooled MIG sets manual and semi-automatic processes Welding – 11 MMA sets TIG welding Pressure testing equipment Positional equipment Manipulators ranging from 1 tonne to 40 tonne Powered tank rolls from 1 to 20 tonne 2 axis manipulators – 2, 3, 5, 10 and 40 tonne capacity Overhead crane All workshops are served by two adjacent 10 tonne overhead cranes with a maximum straddled lift of 18 tonnes Transport HGV rigid body capacity 16 tonne Ford Transit pickups - 2 off x 1 tonne For further information visit our website at www.rdlinings.com Red Dog Linings Ltd Shawfield Road Carlton Industrial Estate Barnsley South Yorkshire S71 3HS United Kingdom Copyright © 2016 Red Dog Linings Ltd in +44 (0) 1226 702 300 sales@rdlinings.com www.rdlinings.com