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ULTRATHIN FLEXIBLE
SILICON CHIPS
Presentation By:
Chahat Gupta
JUST IMAGINE
 As you head for the shower, still groggy, a tiny,
flexible sensor chip in yesterday’s clothes reminds
you that they need to be washed.
 As you leave your house, tiny sensors in the carpet
and wallpaper put some appliances into standby
mode.
 At the airport, a flexible electronic ticket guides you
to the right gate.
 a wireless interface between your ticket, your
passport, and a retinal scanner gives you immediate
clearance.
Introducing a new technology
 It is always a chicken-and-egg
problem: Which should come first, the
technology or the application?
 To sustain the miniaturization of
microelectronics,upto 5 to 10µm thick
chips to be used as layers in 3-D
stacks by 2020.
 the thinnest chips currently being
made by subtractive techniques and
are 50 µm thick.
INTRODUCTION
 This technology is already on a path, a
time when it is seen everywhere.
 Made primarily from nonsilicon organic
and inorganic semiconductors, including
polymers and metal oxide
semiconductors.
 Flexible chips are an exciting alternative
to rigid silicon circuits in simple products
like photovoltaic cells and television
screens.
 But some way or the other todays
flexible chips don’t work as well as the
previously made silicon chips.
TECHNOLOGY USED
 Made primarily from nonsilicon organic
and inorganic semiconductors, including
polymers and metal oxide
semiconductors.
 Silicon is an ideal semiconductor for
such chips because its ordered structure
allows for well-behaved switches that are
far faster than organic alternatives.
 By combining today’s cheap, large-scale
flexible electronics with silicon that’s just
as powerful as the best available today—
but thinner.
TODAY’S SILICON CHIPS
 Usually built on wafers up to a millimeter
thick.
 Slimmed down to thicknesses of 100 to 300
micrometers, silicon wafers are still stiff, but
they must be handled carefully.
 Below 50 µm, silicon chips hit a sweet spot:
They get more flexible and more stable but at
such thickness these may fracture under
there own weight.
 Below 10 µm, a silicon chip even becomes
optically transparent, which eases the
alignment of chips during assembly
Developing Technique
 At the Institut für Mikroelektronik
Stuttgart, in Germany, they are
developing such an additive
technique, under the trade name
CHIPFILM.
 It entails growing crystalline silicon,
layer by layer, on a foundation laced
with sealed cavities.
HOW IS IT PRODUCED?
HOW IS IT PRODUCED?
 The thinness of the chip enhances
stackability.
 The purpose of stacking is to shorten the
distance between transistors.
 These are then connected vertically using
through-silicon wires, thus speeding
performance.
 To accommodate even more transistors
the chips need to get even more thinner.
 When that happens, they’ll be ready to
support a whole new world of applications.
FEATURES
 They’re able to bend, roll and even
twist at a very high rate.
 They’re as strong as stainless steel.
 They are made optically transparent.
 Even a very large circuit can be folded
into a much smaller part without it
being torn or damaged.
USES OF FLEXIBLE SILICON
CHIPS
 It could lead to many high-performance flexible
applications, including displays, sensors, wireless
interfaces, energy harvesting, and wearable
biomedical devices.
 They can be used as sensors on windows and
other transparent surfaces.
 Ultrathin silicon chips can be placed on a flexible
substrate (commonly a polymer foil, but also paper
or even cloth) to form a hybrid system-in-foil (SiF)
device.
 Because ultrathin chips can be cut in many
shapes, they could be especially useful for
biomedical applications.
Conclusion!!
 At last I would conclude just by
saying that in the near future we
would definitely see a massive use of
such ultra thin silicon chips even in
our daily uses.
Queries??
Queries??
Ultrathin chips

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Ultrathin chips

  • 2. JUST IMAGINE  As you head for the shower, still groggy, a tiny, flexible sensor chip in yesterday’s clothes reminds you that they need to be washed.  As you leave your house, tiny sensors in the carpet and wallpaper put some appliances into standby mode.  At the airport, a flexible electronic ticket guides you to the right gate.  a wireless interface between your ticket, your passport, and a retinal scanner gives you immediate clearance.
  • 3. Introducing a new technology  It is always a chicken-and-egg problem: Which should come first, the technology or the application?  To sustain the miniaturization of microelectronics,upto 5 to 10µm thick chips to be used as layers in 3-D stacks by 2020.  the thinnest chips currently being made by subtractive techniques and are 50 µm thick.
  • 4. INTRODUCTION  This technology is already on a path, a time when it is seen everywhere.  Made primarily from nonsilicon organic and inorganic semiconductors, including polymers and metal oxide semiconductors.  Flexible chips are an exciting alternative to rigid silicon circuits in simple products like photovoltaic cells and television screens.  But some way or the other todays flexible chips don’t work as well as the previously made silicon chips.
  • 5. TECHNOLOGY USED  Made primarily from nonsilicon organic and inorganic semiconductors, including polymers and metal oxide semiconductors.  Silicon is an ideal semiconductor for such chips because its ordered structure allows for well-behaved switches that are far faster than organic alternatives.  By combining today’s cheap, large-scale flexible electronics with silicon that’s just as powerful as the best available today— but thinner.
  • 6. TODAY’S SILICON CHIPS  Usually built on wafers up to a millimeter thick.  Slimmed down to thicknesses of 100 to 300 micrometers, silicon wafers are still stiff, but they must be handled carefully.  Below 50 µm, silicon chips hit a sweet spot: They get more flexible and more stable but at such thickness these may fracture under there own weight.  Below 10 µm, a silicon chip even becomes optically transparent, which eases the alignment of chips during assembly
  • 7. Developing Technique  At the Institut für Mikroelektronik Stuttgart, in Germany, they are developing such an additive technique, under the trade name CHIPFILM.  It entails growing crystalline silicon, layer by layer, on a foundation laced with sealed cavities.
  • 8. HOW IS IT PRODUCED?
  • 9. HOW IS IT PRODUCED?  The thinness of the chip enhances stackability.  The purpose of stacking is to shorten the distance between transistors.  These are then connected vertically using through-silicon wires, thus speeding performance.  To accommodate even more transistors the chips need to get even more thinner.  When that happens, they’ll be ready to support a whole new world of applications.
  • 10. FEATURES  They’re able to bend, roll and even twist at a very high rate.  They’re as strong as stainless steel.  They are made optically transparent.  Even a very large circuit can be folded into a much smaller part without it being torn or damaged.
  • 11.
  • 12. USES OF FLEXIBLE SILICON CHIPS  It could lead to many high-performance flexible applications, including displays, sensors, wireless interfaces, energy harvesting, and wearable biomedical devices.  They can be used as sensors on windows and other transparent surfaces.  Ultrathin silicon chips can be placed on a flexible substrate (commonly a polymer foil, but also paper or even cloth) to form a hybrid system-in-foil (SiF) device.  Because ultrathin chips can be cut in many shapes, they could be especially useful for biomedical applications.
  • 13. Conclusion!!  At last I would conclude just by saying that in the near future we would definitely see a massive use of such ultra thin silicon chips even in our daily uses.