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UL automation system and control company profile and credentials..
1. UL Group of Companies, HO: Nirman Classic, 3 rd floor, Katraj Kondhwa Road, Katraj, Pune -411046
www.ulepl.com, Phone No. : +91-020-26962061/26960040/50/60, sales@ulepl.com
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UL System & Control (I) Pvt. Ltd. - Company Profile:
UL System & Control India P. Ltd., Pune, a division of UL Group of Companies undertakes complete Control
& Automation project including, Supply of Automation hardware & Field Instruments, design, development,
documentation, manufacturing, Installation, Testing and Commissioning of Control System in the field of
process automation. UL is associated with M/s Honeywell Automation India Ltd. more than a decade and
working as an Operational partner & System Integrator in India.
UL Group has 3 Major Verticals under one roof:
1. Distribution - National distribution of various European companies who are pioneer in offering
solutions in Industrial Connectivity, Industrial Communication, Interfacing Products.
Industrial Connectivity: Offer all types of Cables such as Control, Power, Signals, field bus,
Profibus, Modbus, Ethernet CAT5, Fiber Optic & Instrumentation cable.
Industrial Communication : FO Media converter, Ethernet Switches, Serial (Modbus RTU) to any
Field bus gateways, Any field bus to field bus gateways, All types of Profibus products, FO Cables,
FO Patch cable, LIU & Wireless products.
Interfacing Products: Control Relays, Switch mode Power Supplies, Signal conditioners & Isolators
for Analog/Digital signal.
2. Value Addition – State of art ISO certified Electronics products manufacturing facility at Pune.
Manufacturing of all types of Relay Modules, Field Interface modules & Prefabricated Cable harness
for all PLC/DCS input & output cards (DI, DO, AI, AO, RTD & TC) Multichannel Analog Isolation
module, DI & DO Autotest with option of Redundancy, Panel accessories modules such as Utility
Module, Diode Oring, Fan Failure detection module. All modules are din rail mountable mainly used
Inside the system, marshalling Cabinet & Power distribution Cabinets.
3. Forward Integration & Engineering Services – Operational Partner cum System Integrator of
Honeywell Automation India Ltd. who is one of the pioneer in providing integrated automation and
software solutions and one of the first automation companies in India to be awarded dual certification
of ISO 14001 and OHSAS 18001, provides integrated solutions that improve Safety, Reliability,
Efficiency and Sustainability helps to maximize operational efficiency, while keeping people, plant,
assets and the environment safe to meet the automation demand in the country.
UL System undertake complete Control Automation project right from Design, Documentation,
Development, Manufacturing, Supply, Installation, testing & commissioning of wide range of
electrical & automation control systems (PLC/DCS). Project executed in major segment such as
Power plant, Distillation, Chemical, HVAC, BMS, Pharma, Boiler & Turbine, BOP etc.
Our greatest strength is our in-house resources and ability to understand customer's unique
requirements in process automation- offers effective & efficient solutions and services. We also deal
into Honeywell Field Instruments products such as Pressure, Temperature, and Flow & Level
Transmitters with accessories.
2. UL Group of Companies, HO: Nirman Classic, 3 rd floor, Katraj Kondhwa Road, Katraj, Pune -411046
www.ulepl.com, Phone No. : +91-020-26962061/26960040/50/60, sales@ulepl.com
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UL System & Control Product offering :
Automation Products:
Micro PLC- ML50 CPU: CPU Speed : 160ns / step which has the
Max. Program capacity: 10 KSteps built in RS232C/ RS485 communication
ports.
High speed counter,
2 - Axis position control,
PID Control,
IO: Max I/O Capacity 480 with 7 expansion modules.
PLC -ML200 & ML200R
(Non-redundant & Redundant)
CPU: Powerful and versatile 32bit processor with high speed execution time
of 42nanosec/step, 10MB program memory,2MB data memory,16MB built-in
flash memory,
Program scan time is 10~15 ms for 400 Kbytes of program size which is
approx. for 2500 I/O system,
I/O handling capacity is more than 20,000 with 256 PID loop.
IO: Digital Input /Output Modules are available in (8/16/32/64 Channel) with
(24 VDC, 110 VAC, 220 VAC) as Photo coupler isolation with thermal fuse
protection,
Analog Input /Output Modules are available in (4/8/16 Channel to Channel
isolation) with 14bit resolution which are Galvanically isolated, HART
enabled Analog cards are available from 4 Channel,
For remote IO communication, modules with inbuilt Fiber Optic port in card
level is available.
SOE: 32channel SOE module time stamping is less than 1ms and store 300
events at card level.
Communication: The complete system runs on Ethernet with Ring topology,
the communication between CPU & IO is on Ethernet 100 Mbps which is the
proprietary protocol of Honeywell.
Software: Experion-HS
Hybrid Controller (MINI DCS) -
HC900 (Redundant)
CPU: Compact CPUs with 32bit power PC processor,16MB Flash Memory,
single rack design, Maximum IO handling capacity is 1920 IO’s, Online
replacement and trouble shooting is possible
IO: Digital Input /Output Modules are available in (8/16/32 Channel)
Analog Input /Output Modules are available in (4/8/16 with Channel to
channel isolation) with 15bit resolution also facilitate 8 ch universal analog
inputs cards
Communication: you can have up to five remote I/O racks via a dedicated
Ethernet 100 Mbps which is the proprietary protocol of Honeywell
Software: Experion-HS
Distributed Control System-
PlantCruise by Experion.
PlantCruise by Experion is an extension of Honeywell’s award winning
Experion Process Knowledge System built to efficiently meet the plant
automation needs of small & mid-sized applications.
A flexible system capable of monitoring and controlling plant size ranging
from 1000 to 133,000 points.
C300 Controller is enabled with PowerPC 8270 32bit processor with
Operating Temperature 0 to 60 °C
IO Modules are available in (16/32 with Channel to channel isolation),Self
diagnostics, Galvanic & Optical isolation, HART enabled Analog cards are
available, SOE 1ms time stamping
Communication Patented Fault Tolerant Ethernet based network provides
communication link between the C300 controllers and the supervisory level
as well as between controllers and I/O
Software: Plant Cruise
3. UL Group of Companies, HO: Nirman Classic, 3 rd floor, Katraj Kondhwa Road, Katraj, Pune -411046
www.ulepl.com, Phone No. : +91-020-26962061/26960040/50/60, sales@ulepl.com
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Field Instruments:
Smart Temperature
Transmitter STT3000
• STT170: Cost-effective solutions for temperature monitoring applications.
• STT250: Advanced, mid-tier solution for control and safety applications.
• STT350: High-performance solution for critical control applications.
• STT800: Installation-ready temperature measurement with integrated assemblies.
Smart Pressure
Transmitter
• Honeywell’s modular Smart Line™ pressure offering includes differential pressure,
absolute pressure, gauge pressure, flange and remote seal transmitter solutions
with global agency and SIL certifications backed by an industry leading 15-year
warranty
• ST700 :
• Suitable for monitoring, control, and data acquisition
• Stability up to 0.02% span per year for five years
• Accuracy up to 0.05% of span
• Turndown rations up to 100:1
• ST800 :
• Suitable for critical process control loops, custody transfer and SIL2 safety
• Industry leading stability up to 0.01% span per year for ten years
• Accuracy up to 0.0375% of span standard and 0.025% span optional
• Wide range of materials and measurement spans
• Turndown ratios up to 400:1
• Available lifetime warranty
4. UL Group of Companies, HO: Nirman Classic, 3 rd floor, Katraj Kondhwa Road, Katraj, Pune -411046
www.ulepl.com, Phone No. : +91-020-26962061/26960040/50/60, sales@ulepl.com
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UL System & Control Expertise :
Proposal Engineering as per tender documents for supply of Complete hardware & control cabinets
Undertake Complete Automation Project including Design, Engineering, Documentation, Manufacturing, Testing
Supply, Installation, and Commissioning of Control System (Supply of Complete Wired Cabinet using Honeywell
PLC/DCS Hardware & UL Interface Modules)
Engineering Documentation of Control System.
Supply of Field Instruments such PT, DTP & TT
In-house Profibus Competence center recognized as PICC (Profibus International competence center)
Expertise in Profibus networking health check-up & diagnosis.
Project Executed in following Industry Domain:
5. UL Group of Companies, HO: Nirman Classic, 3 rd floor, Katraj Kondhwa Road, Katraj, Pune -411046
www.ulepl.com, Phone No. : +91-020-26962061/26960040/50/60, sales@ulepl.com
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Major Project executed as an Ops-Partner to Honeywell :
Project Capacity Client
DCS system for Co- generation Power Plant 13.5 MW Natural Sugar, Latur
DCS system for Co- generation Power Plant 12 MW Shree Shree Sadguru
SKL
DCS system for Co- generation Power Plant 17.5 MW Jamkhindi Sugar,
Karnataka
DCS system for Co- generation Power Plant 65 MW Salasar Raipur
DCS system for Co- generation Power Plant 20 MW Shirapuppi Sugar,
Miraj
DCS system for Co- generation Power Plant 18 MW Galent Ispat
PLC system for Co- generation Power Plant 21MW Jindal Steel
DCS system for Chemical plant - GACL Dahej
DCS system for alumina refinery - NALCO, Orissa
PLC System for AHP, CHP - JSW Ratnagiri
PLC system for DM Plant - Driplex, Bina
PLC system for DM Plant , BHEL, Delhi
PLC system for AHP, CHP System, ESSAR Paradip
PLC system for AHP, CHP System, Essar Hazira
PLC system for Effluent treatment plant ONGC, Gujrat
PLC system for Ash handling plant Andhra Power, AP
PLC System for Coal handling plant ACC Cement, WADI
PLC system for Pharmaceutical Plant Madaus, Goa
PLC system for Coal Handling Plant system GACL Dahej
PLC System for DM Plant IOCL Baroni
DCS System for Co-gen power plant, 70mw Concast Steel, Jharsuguda
PLC System for DM Plant. QAFCO, Qatar
6. UL Group of Companies, HO: Nirman Classic, 3 rd floor, Katraj Kondhwa Road, Katraj, Pune -411046
www.ulepl.com, Phone No. : +91-020-26962061/26960040/50/60, sales@ulepl.com
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List of Project executed by UL Systems (Direct Orders) :
Project Client
Hetero Infrastructure 6MW Power Plant (C300 PlantCruise DCS) Thermax Ltd.
Isabella, Philippines 20MW Power Plant (C300 PlantCruise
DCS)
Thermax Ltd.
Textured Jersey, Srilanka, 1MW Power Plant (ML200R PLC) Thermax Ltd.
NV International, 4 MW Power Plant (ML200R PLC) Thermax Ltd.
Madras Cement Ltd, 3 x 6 MW Power Plant (ML200R PLC) Thermax Ltd.
Raichur BIO, 9MW Power Plant (C300 PlantCruise DCS) Thermax Ltd.
Kuwait Refineries, Hydrocracker Pilot plant (HC900 Process
Control System)
Texol
DCW Limited, Tamil Nadu, 56 TPH Process Boiler Thermax Ltd.
Waste Heat Recovery Power Plant, 7.5mW, (C300, PlantCruise
DCS)
Ambuja Cement Ltd.
Ganganagar Sugar Mill, Distillation Plant (ML200 PLC) KBK Chem
Instrusys System, HC900, Sugar mill Automation Instrusys
Shree Vishnu Power, 15MW, CPP (C300, PlantCruise DCS)
Under execution
ISGEC, Noida
BICOL Biomass Energy Corporation (5MW) PHILIPPINES
(ML200R PLC)
Thermax SPP
Nursing Ispat Pvt. Ltd, Jharkhand (4MW) (ML200R PLC) Thermax SPP
Devki Energy Company Limited (15 MW), KAJIADO,KENYA Thermax SPP
Bhushan Steel Ltd, 125TPH & 60 TPH Boiler & BMS Thermax B&H
Dr. Reddy 7.7mW CPP (Experion C300 DCS) Thermax Ltd.
7. UL Group of Companies, HO: Nirman Classic, 3 rd floor, Katraj Kondhwa Road, Katraj, Pune -411046
www.ulepl.com, Phone No. : +91-020-26962061/26960040/50/60, sales@ulepl.com
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8. UL Group of Companies, HO: Nirman Classic, 3 rd floor, Katraj Kondhwa Road, Katraj, Pune -411046
www.ulepl.com, Phone No. : +91-020-26962061/26960040/50/60, sales@ulepl.com
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Proposal Engineering
Selection validation & Optimization of BOM
Hardware Engineering
Software Engineering consist of – Graphics Development & Logic Programming
Factory acceptance test (FAT Support)
Site Commissioning & Acceptance testing –SAT Support.
9. UL Group of Companies, HO: Nirman Classic, 3 rd floor, Katraj Kondhwa Road, Katraj, Pune -411046
www.ulepl.com, Phone No. : +91-020-26962061/26960040/50/60, sales@ulepl.com
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Control Cabinet Integration Set up:
Unit-1
Unit-2
Regional Support Team:
Mumbai : ul.mumbai2@ulepl.com ; Bangalore : ul.bangalore@ulepl.com
Chennai : ul.chennai2@ulepl.com ; Kolkata : ul.kolkata@ulepl.com
For more details please contact Mr. Sandeep Kulkarni (Business Unit Head –UL System & Control (I) Pvt. Ltd.)
Email : Sandeep.kulkarni@ulepl.com │ Contact No. : +91 9595988990 │www.ulepl.com
Established in 2006
Total Employees: 30
Shop Floor Area: 7000 Sq.mm
Fully Equipped shop floor for Panel
Assembly, Wiring, testing & FAT
ISO Certified Unit
Established in 2006
Total Employees: 40
Shop Floor Area: 9500 Sq.mm
Fully Equipped shop floor for Panel Assembly,
Wiring, testing & FAT
ISO Certified Unit