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Boilers
Boilers
Boiler is an apparatus to produce steam. Thermal
energy released by combustion of fuel is used to
make steam at the desired temperature and
pressure.
The steam produced is used for:
• (i) Producing mechanical work by expanding it in
steam engine or steam turbine.
• (ii) Heating the residential and industrial buildings
• (iii) Performing certain processes in the sugar mills,
chemical and textile industries.
CLASSIFICATION OF BOILERS
• According to water flows in the TUBE
• 1. Water tube.
• 2. Fire tube.
Fire – tube Boilers
Water tube boilers
BABCOCK WILCOX BOILER
MERITS OF WATER TUBE BOILERS
OVERFIRE TUBE BOILERS
• 1. Generation of steam is much quicker due to small
ratio of water content to steam content. This also helps
in reaching the steaming temperature in short time.
• 2. Its evaporative capacity is considerably larger and
the steam pressure range is also high-200 bar.
• 3. Heating surfaces are more effective as the hot gases
travel at right angles to the direction of water flow.
• 4. The combustion efficiency is higher because
complete combustion of fuel is possible as the
combustion space is much larger.
• 5. The thermal stresses in the boiler parts are less
as different parts of the boiler remain at uniform
temperature due to quick circulation of water.
Demerits :
• 1. It is less suitable for impure and sedimentary
water, as a small deposit of scale may cause the
overheating and bursting of tube. Therefore, use
of pure feed water is essential.
• 2. They require careful attention. The
maintenance costs are higher.
• 3. Failure in feed water supply even for short
period is liable to make the boiler over-heated.
OTHER TYPES
According to position of furnace.
• (i) Internally fired (ii) Externally fired
• In internally fired boilers the grate combustion
chamber are enclosed within the boiler shell
• whereas in case of extremely fired boilers and
furnace and grate are separated from the boiler
shell.
According to the position of principle axis.
• (i) Vertical (ii) Horizontal (iii) Inclined.
• According to application.
• (i) Stationary (ii) Mobile, (Marine, Locomotive).
• According to the circulating water.
• (i) Natural circulation (ii) Forced circulation.
• According to steam pressure.
• (i) Low pressure (ii) Medium pressure (iii) Higher
pressure.
types of Boilers used in industries

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types of Boilers used in industries

  • 2. Boilers Boiler is an apparatus to produce steam. Thermal energy released by combustion of fuel is used to make steam at the desired temperature and pressure. The steam produced is used for: • (i) Producing mechanical work by expanding it in steam engine or steam turbine. • (ii) Heating the residential and industrial buildings • (iii) Performing certain processes in the sugar mills, chemical and textile industries.
  • 3. CLASSIFICATION OF BOILERS • According to water flows in the TUBE • 1. Water tube. • 2. Fire tube.
  • 4. Fire – tube Boilers
  • 5.
  • 8. MERITS OF WATER TUBE BOILERS OVERFIRE TUBE BOILERS • 1. Generation of steam is much quicker due to small ratio of water content to steam content. This also helps in reaching the steaming temperature in short time. • 2. Its evaporative capacity is considerably larger and the steam pressure range is also high-200 bar. • 3. Heating surfaces are more effective as the hot gases travel at right angles to the direction of water flow.
  • 9. • 4. The combustion efficiency is higher because complete combustion of fuel is possible as the combustion space is much larger. • 5. The thermal stresses in the boiler parts are less as different parts of the boiler remain at uniform temperature due to quick circulation of water.
  • 10. Demerits : • 1. It is less suitable for impure and sedimentary water, as a small deposit of scale may cause the overheating and bursting of tube. Therefore, use of pure feed water is essential. • 2. They require careful attention. The maintenance costs are higher. • 3. Failure in feed water supply even for short period is liable to make the boiler over-heated.
  • 11. OTHER TYPES According to position of furnace. • (i) Internally fired (ii) Externally fired • In internally fired boilers the grate combustion chamber are enclosed within the boiler shell • whereas in case of extremely fired boilers and furnace and grate are separated from the boiler shell. According to the position of principle axis. • (i) Vertical (ii) Horizontal (iii) Inclined.
  • 12. • According to application. • (i) Stationary (ii) Mobile, (Marine, Locomotive). • According to the circulating water. • (i) Natural circulation (ii) Forced circulation. • According to steam pressure. • (i) Low pressure (ii) Medium pressure (iii) Higher pressure.