TROUBLESHOOTING OF
INTERNAL COMBUSTION
ENGINE
Present by
Six star
Group 6
1
Group Member name
Nur -E- Alam Siddike - 10307050
Arup Mazumder - 10307012
Abul Hasnath - 10307022
K md Brohan - 11307008
Shima - 11307007
Md. Shake Rasel - 10207051
2
Objective
 To know about Internal Combustion
Engine
 To know about the trouble of Internal
Combustion Engine
 Fixed the problem of Internal
Combustion Engine
3
Engine can avoid many troubles by
fallowing the prescribed instructions for
starting and operating the engine.
Troubleshooter generally associates
certain troubles with a particular system or
assembly
4
Engine fails to start
ln general, the troubles that prevent an
engine from starting are
(1) the engine can neither be cranked
nor barred over
(2) the engine cannot be cranked, but it
can be barred over
(3) the engine can be cranked, but it still
fails to start.
5
Engine do not start for fuel system
Problem
 Empty fuel tank
 Fuel is old, dirty, or
contaminated
 Faulty wiring and
connection problems
in the fuel system
 Fuel pump not
working
 Fuel supply hose
damaged, distorted,
or improperly
attached
Solution
 Fill-up the fuel tank
 Change the fuel
 Check and repair
 Service the pump
 repair or replace
6
For Petrol engine
Problem
 Fuel pump not work
 Fuel pump pressure
low
 Fuel line lickage
 Carburetor does no
work
 If EFI engine injector
not work
 Injector pressure low
Solution
 Fuel pump repair
 Fuel pump repair
 Fuel line repair
 Carburetor serving
 Injector change
 Injector change
7
Carburator fuel system
8
EFI Fuel system
9
For Diesel engine
Problem
 Fuel pump not work
 Fuel filter highly jam
 High pressure pump not
work
 Injector not work or
pressure very low
 Fuel line damage or lickage
 Air lock
Solution
 Fuel pump servicing
 Fuel filter change
 Pump servicing
 Injector change
 Fuel line repair or replace
 Check the fuel line
10
Diesel fuel system
11
Engine do not start for Ignition system
Problem
 Battery is undercharged
 Ignition switch faulty
 Ignition coil not
functional
 Distributor not functional
 High-tension lead faulty
 faulty spark plugs
 Loose plug wires
Solution
 Recharge the battery
 Ignition switch repair
 Ignition coil replace
 Checked and repair
 Replace the high-tension
lead
12
Spark Ignition system
13
Engine do not start for Starting
System
problem
 Battery is
uncharged
 Starting motor not
work
 Starter solenoid
not work
 Starter relay not
work
 Loss wire
connection
Solution
 Battery charge
 Motor repair
 Repair solenoid
 Starter relay
change
 Check wire
connection
14
Starting System
15
Engine do not start for
lubrication system
Problem
 Main oil pump not
work
 Oil filter full jam
 Engine oil
pressure gauge not
work
 If use low quality oil
Solution
 Oil pump change
 Oil filter change
 Oil gauge change
 change oil
16
Lubricating system
17
Engine Can Be Cranked, but Fails
to Start
 Possible causes:
 Fuel supply hose damaged,
distorted, or improperly attached
 Fuel tank empty
 Fuel filter is clogged up
 Fuel is old, dirty, or contaminated
 Fuel supply hose damaged,
distorted, or improperly attached
 Closed fuel tank vent
 Inoperative, or clogged
thermostat
 Wrong engine oil
 Spark plugs defective, wrong,
plugged, or incorrect spark-plug
gap
Solution
 Fuel supply hose change
 Fill-up the fuel tank
 Filter change
 Change the fuel
 Servicing the fuel system
 Clear the vent
 Change the spark plug
18
Engine start but not run smoothly
Problem
 Compression lick
 Engine head gasket
lick
 Piston ring defect
 Ignition coil defect
 Spark plug defect
 Injector defect
 Air filter jam
 If EFI(Electronic Fuel
Injection)engine
sensors defect
Solution
 Compression ring
change
 Head gasket change
 Piston ring change
 Ignition coli change
 Air filter change
 Injector change
19
Engine knocks
Problem
 clogged Carburetor
 Ignition Distributor problems
 plugged fuel Injectors
 Valve timing fails, or faulty
 failed or loose timing belt
tensioner
 lean air-to-fuel mixture
 using fuel of lower than
recommended Octane Rating
Solution
 Servicing the
 carburetor
 Change distributor or
servicing
 Change injector
 Adjust timing belt setting
 Adjust ideal speed
setting
 Change the fuel
20
Engine knocks
Problem
 Anti-Knock sensors
malfunction
 Engine is too hot
 Carbon deposits in the
combustion chamber, pistons
 Faulty or defective main
crankshaft bearings
 water pump bearing is worn
out
 Flywheel is broken or has
cracks
Solution
 Sensor change
 Check thermostat
 Clean carbon from
combustion chamber ,
piston
 Change main bearing
 Change water pump
bearing
 Fly wheel change
21
Engine smokes
Problem
 engine is burning oil
 worn or broken piston rings
 worn valve guide or valve
guide seals
 leaking head gasket
 broken or cracked engine
head
 Air/fuel mixture is too rich
 leaky fuel injector

Solution
 Change the oil grade
 Change piston ring
 Change valve guide or
seals
 Change head gasket
 Change or servicing engine
head
 Change injector
22
Thanks To ALL
23
Any question ???????
24

Troubleshooting of internal combustion engine

  • 1.
  • 2.
    Group Member name Nur-E- Alam Siddike - 10307050 Arup Mazumder - 10307012 Abul Hasnath - 10307022 K md Brohan - 11307008 Shima - 11307007 Md. Shake Rasel - 10207051 2
  • 3.
    Objective  To knowabout Internal Combustion Engine  To know about the trouble of Internal Combustion Engine  Fixed the problem of Internal Combustion Engine 3
  • 4.
    Engine can avoidmany troubles by fallowing the prescribed instructions for starting and operating the engine. Troubleshooter generally associates certain troubles with a particular system or assembly 4
  • 5.
    Engine fails tostart ln general, the troubles that prevent an engine from starting are (1) the engine can neither be cranked nor barred over (2) the engine cannot be cranked, but it can be barred over (3) the engine can be cranked, but it still fails to start. 5
  • 6.
    Engine do notstart for fuel system Problem  Empty fuel tank  Fuel is old, dirty, or contaminated  Faulty wiring and connection problems in the fuel system  Fuel pump not working  Fuel supply hose damaged, distorted, or improperly attached Solution  Fill-up the fuel tank  Change the fuel  Check and repair  Service the pump  repair or replace 6
  • 7.
    For Petrol engine Problem Fuel pump not work  Fuel pump pressure low  Fuel line lickage  Carburetor does no work  If EFI engine injector not work  Injector pressure low Solution  Fuel pump repair  Fuel pump repair  Fuel line repair  Carburetor serving  Injector change  Injector change 7
  • 8.
  • 9.
  • 10.
    For Diesel engine Problem Fuel pump not work  Fuel filter highly jam  High pressure pump not work  Injector not work or pressure very low  Fuel line damage or lickage  Air lock Solution  Fuel pump servicing  Fuel filter change  Pump servicing  Injector change  Fuel line repair or replace  Check the fuel line 10
  • 11.
  • 12.
    Engine do notstart for Ignition system Problem  Battery is undercharged  Ignition switch faulty  Ignition coil not functional  Distributor not functional  High-tension lead faulty  faulty spark plugs  Loose plug wires Solution  Recharge the battery  Ignition switch repair  Ignition coil replace  Checked and repair  Replace the high-tension lead 12
  • 13.
  • 14.
    Engine do notstart for Starting System problem  Battery is uncharged  Starting motor not work  Starter solenoid not work  Starter relay not work  Loss wire connection Solution  Battery charge  Motor repair  Repair solenoid  Starter relay change  Check wire connection 14
  • 15.
  • 16.
    Engine do notstart for lubrication system Problem  Main oil pump not work  Oil filter full jam  Engine oil pressure gauge not work  If use low quality oil Solution  Oil pump change  Oil filter change  Oil gauge change  change oil 16
  • 17.
  • 18.
    Engine Can BeCranked, but Fails to Start  Possible causes:  Fuel supply hose damaged, distorted, or improperly attached  Fuel tank empty  Fuel filter is clogged up  Fuel is old, dirty, or contaminated  Fuel supply hose damaged, distorted, or improperly attached  Closed fuel tank vent  Inoperative, or clogged thermostat  Wrong engine oil  Spark plugs defective, wrong, plugged, or incorrect spark-plug gap Solution  Fuel supply hose change  Fill-up the fuel tank  Filter change  Change the fuel  Servicing the fuel system  Clear the vent  Change the spark plug 18
  • 19.
    Engine start butnot run smoothly Problem  Compression lick  Engine head gasket lick  Piston ring defect  Ignition coil defect  Spark plug defect  Injector defect  Air filter jam  If EFI(Electronic Fuel Injection)engine sensors defect Solution  Compression ring change  Head gasket change  Piston ring change  Ignition coli change  Air filter change  Injector change 19
  • 20.
    Engine knocks Problem  cloggedCarburetor  Ignition Distributor problems  plugged fuel Injectors  Valve timing fails, or faulty  failed or loose timing belt tensioner  lean air-to-fuel mixture  using fuel of lower than recommended Octane Rating Solution  Servicing the  carburetor  Change distributor or servicing  Change injector  Adjust timing belt setting  Adjust ideal speed setting  Change the fuel 20
  • 21.
    Engine knocks Problem  Anti-Knocksensors malfunction  Engine is too hot  Carbon deposits in the combustion chamber, pistons  Faulty or defective main crankshaft bearings  water pump bearing is worn out  Flywheel is broken or has cracks Solution  Sensor change  Check thermostat  Clean carbon from combustion chamber , piston  Change main bearing  Change water pump bearing  Fly wheel change 21
  • 22.
    Engine smokes Problem  engineis burning oil  worn or broken piston rings  worn valve guide or valve guide seals  leaking head gasket  broken or cracked engine head  Air/fuel mixture is too rich  leaky fuel injector  Solution  Change the oil grade  Change piston ring  Change valve guide or seals  Change head gasket  Change or servicing engine head  Change injector 22
  • 23.
  • 24.