More Related Content Similar to Tongyu Presentation - Rev 8 (NXPowerLite) (20) Tongyu Presentation - Rev 8 (NXPowerLite)2. 1. Brief Information of Tongyu
Public listed company, stock code 300185
Location: Yucheng, Shandong, China
Employee: 2000 people
Total assets: 5.6 Billion (RMB)
Floor space: 920,000m2
3. →Industry park :
Smelting shop,
Forging shop 6000t、12000t Forging press,
Heat treatment shop,
Heavy equipment machining shop,
Foundry for Castings
→Pioneer park :
Forging shop 3150t &1250t forging pressForging shop 3150t &1250t forging press
Machining shop
→Innovation park:
ESR shop
Heat treatment shop
Machining shop
4. Melting
Forging
Heat treatment
2. Complete Industrial Chain for forging & Casting
Machining
Surface treatment
Inspection
5. 2.1 Melting and ESR
Electric Arc Furnace
50 tons 1 set
100 tons 1 set
Ladle Refining Furnace
50 tons 1 set
150 tons 1 sets
VD/VOD Furnace
50 tons 1 set 50 tons 1 set
150 tons 1 sets
Vacuum Pouring equipments
50-450 tons 10 sets
Three-phase ESR equipment
40 tons 1 set
30 tons 1 set
20 tons 1 set
Single-phase ESR equipment
20 tons 3 set
Annual output: 700,000 tonsAnnual output: 700,000 tons
Max Ingot: 450 tonsMax Ingot: 450 tons
Max ESR Ingot: 80 tonsMax ESR Ingot: 80 tons
6. 2.2 Forging equipments
Forging Press:
12000t 1 set
6000t 1 set
3150t 1 set
1250t 1 set
Manipulator:
450t 1 set
80t 1 set 80t 1 set
10t 1 set
Furnace
Quantity: 35 sets
Dimensions:7X10m,5X25m,6X15m,etc.
Forging Head Crane:
550t、500t、400t、200t, etc.
Annual Forging output:
180,000 tons 120MN Forging Press
8. 2.3 Heat treatment equipments
The company owns 13 sets of national advanced car-bottom furnaces (size:
3m×25m,6m×15m, 7m×10m), 13 sets of vertical furnaces (size: Φ3.2×19m、
Φ2.6×30m), 1 set of cover-furnace size 3.0×20m,1 set of Twice Frequency
Induction Quenching Machine,1 set of spray quenching machine, and 2 sets of
CNC hydraulic straightening machine (25MN &30 MN).
Annual output 115,000 tons.
Max Heat Treatment Capacity:
Vertical Furnace:2.2×26m in size ,and 200t in weight
Car-bottom Furnace:max length: 15m,max diameter: 7m,max weight: 220t.
Cover Furnace: max length: 20m,max diameter: 0.8m,max weight: 100t.
10. Machinery Type Quantity
CNC Heavy Duty Horizontal Lathe 95
Vertical Lathe (CNC) 9
Deep Hole Drilling & Boring Machine 14
2.4 Machining equipments
CNC double column/floor boring and milling machine 19
Milling Machine 10
Grinding Machine 12
Drilling machine 14
Planning Machine 4
Line Cutting Machine 1
11. Type of Equipment Machining Capacity Bearing Weight
Horizontal Lathe Max diameter: 4.5m, Max Length: 30m 350t
Vertical Lathe Max diameter: 10m, Max Height:6m 300tVertical Lathe Max diameter: 10m, Max Height:6m 300t
Deep Hole Working Max Inside Diameter: 2m, Max length: 15m 120t
Boring & Milling Max capacity: Length/Width/Height 20m/8m/4.5m 350t
Grinding Max diameter 3m, length:18m 250t
12. CNC double column boring-milling machine
XKA2850×160 CNC boring-milling machine PAMA-VERTIRAM 7000 NC-Planer Milling MachineXKA2850×160 CNC boring-milling machine PAMA-VERTIRAM 7000 NC-Planer Milling Machine
CNC floor boring and milling machine
PAMA-W260HC.NC W200HC.NC SKODA-W250HC.NC W200HC.NC
13. C61400×25m , CK61450×16m , CK61250×16 CNC Horizontal Lathe
CNC Heavy Duty Horizontal Lathe
Heavy Duty Horizontal Deep Hole Boring Machine
C61400×25m , CK61450×16m , CK61250×16 CNC Horizontal Lathe
T21100×15 C61160×20 C61200×26m
Deep Hole Drilling & Boring Machine Heavy Duty Horizontal Machining & Boring Lathe
14. CNC Heavy Vertical Lathe (Max diameter 10m)
C52100EX60/300, CD5280E×50m/160, CD5263E×40m/100 CNC Double-column Vertical Turning& Boring Mill
Heavy Duty CNC Roller Milling Machine
C52100EX60/300, CD5280E×50m/160, CD5263E×40m/100 CNC Double-column Vertical Turning& Boring Mill
M84300X18/250 , MJK84260×9m, M84200×5m CNC Roller Milling Machine
15. 2.5 Surface Treatment
Sand blasting
Coating
Metalizing
Painting Painting
Automatic Sandblasting Machine
Painting & baking Room
16. 2.6 Inspection Equipments
Chemical Analysis
Mechanical property
NDT
Metallographic Test
Dimension
CMM (Coordinate Measuring Machine)
19. 2.7 Leading Product
Forged Specialty Steel Bars/Blocks/Flats/Rings/Tubes/plates
Main shaft for wind turbine
Pipe mould for ductile casting pipe
Rotor shaft for steam turbine/generators
Forgings for power plant and pressure vessel
Shipping shaft
Forgings for cement industry/mining industry
… …
20. Forged Specialty Steel Bars/Blocks/Flats/Rings/Tubes/plates
Tool Steel Blocks DIN 1.2344 Plastic Mould Steel DIN 1.2312
Alloy Steel Plate DIN 1.7225 Die Steel Block DIN 1.2714
23. Main Shaft for MW Grade Wind Turbine
DN50-DN2600 Pipe mould for Ductile Iron Pipe
DN1400X8000 Overall Forged Pipe
25. Forgings for Power Station & Pressure Vessel
Shaft for Hydro turbine Large Diameter and High-pressure Seamless Pipe
Large Forged Three-way Pipe
26. Forgings for Mine Industry, Metallurgy Industry, Marine
Mine Hoist Head Sheave Shaft Ship Shaft Large Deum
27. 2.8 Certification / License
ISO9001:2008
ISO14001:2004
OHSAS 18001:1999
Special Equipment Manufacturing License(Pressure Piping Components)
The License for Forging Product in Boiler Pressure Vessel
US ASME Nuclear MO Certificate
Certificates of Shipping Classification Society
(BV, CCS, DNV, ABS, LR, GL, KR, RA )