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Better Wood Products Seminar
‘The role of design in successful
pre-fabrication‘
DI Hans-Christian Obermayr
Obermayr Holzkonstruktionen GesmbH
Schwanenstadt, Austria
Contents
• Introduction of Obermayr Holzkonstruktionen
• Introduction of DI Hans-Christian Obermayr
• „The Surrounding System“
• Integrated design
• Examples
• Summary
Introduction
• Based in Schwanenstadt, Austria
• 80 employees
• Foundation 1933
• Products:
– Glulam-production
• Roof-structures for industrial halls
– Pre-fabricated structures (roof, wall, ceiling)
• Public buildings
• Commercial- and industrial buildings
• Private buildings
• Multi-storey residential-buildings
• gobox
• Salt silo
Introduction
• Based in Schwanenstadt, Austria
• 80 employees
• Foundation 1933
• Products:
– Glulam-production
• Roof-structure for industrial halls
Reform Werke, Wels Isolith Leichtbauplatten,
Straßwalchen
Head Office Dach und Wand,
Eberstalzell
Introduction
• Based in Schwanenstadt, Austria
• 80 employees
• Foundation 1933
• Products:
– Glulam-production
– Pre-fabricated structures (roof, wall, ceiling)
• Public buildings
Secondary school and music school,
Schwanenstadt
Anton Bruckner Private University, Linz
Introduction
• Based in Schwanenstadt, Austria
• 80 employees
• Foundation 1933
• Products:
– Glulam-production
– Pre-fabricated structures (roof, wall, ceiling)
• Public buildings
• Commerce- and industrial buildings
Food store Hofer Food store Spar
Introduction
• Based in Schwanenstadt, Austria
• 80 employees
• Foundation 1933
• Products:
– Glulam-production
– Pre-fabricated structures (roof, wall, ceiling)
• Public buildings
• Commerce- and industrial buildings
• Private buildings
Private building, Zell am MoosPrivate building – bath house, Schwertberg
Introduction
• Based in Schwanenstadt, Austria
• 80 employees
• Foundation 1933
• Products:
– Glulam-production
– Pre-fabricated structures (roof, wall, ceiling)
• Public buildings
• Commerce- and industrial buildings
• Private buildings
• Multi-storey residential-buildings
GIWOG Limesstraße, Leonding WAG Dragonerquartier, Wels
Introduction
• Based in Schwanenstadt, Austria
• 80 employees
• Foundation 1933
• Products:
– Glulam-production
– Pre-fabricated structures (roof, wall, ceiling)
• Public buildings
• Commerce- and industrial buildings
• Private buildings
• Multi-storey residential-buildings
• gobox
PopUp Dorms - Students residence,
Seestadt Aspern, Vienna
Nursery school, Schwanenstadt
Introduction
• Based in Schwanenstadt, Austria
• 80 employees
• Foundation 1933
• Products:
– Glulam-production
– Pre-fabricated structures (roof, wall, ceiling)
• Public buildings
• Commerce- and industrial buildings
• Private buildings
• Multi-storey residential-buildings
• gobox
Transport of gobox (16,8 x 5,5 x 3,8m)
Introduction
• Based in Schwanenstadt, Austria
• 80 employees
• Foundation 1933
• Products:
– Glulam-production
– Pre-fabricated structures (roof, wall, ceiling)
• Public buildings
• Commerce- and industrial buildings
• Private buildings
• Multi-storey residential-buildings
• gobox
• Salt silo – for storing of salt for road maintenance
Salt silo Liefering, Salzburg Salt silo, Raaba
Introduction of
Hans-Christian Obermayr
1985 – 1990: HTBLA Salzburg
1990 – 1997: Technical University in Graz, Studies Civilengineering and Economics
1998 – now: Obermayr Holzkonstruktionen GesmbH
since 2008: 50 % owner and director of Obermayr Holzkonstruktionen
- Speaker of advisory board of Furniture & Timber Construction Cluster
- Teaching activity at University of Art, Linz – course Überholz
- Developement of pre-fabricated structures
- Passive house norms
- Renovation with pre-fabricated elements
- Developement of module buildings (gobox)
- Timber-concrete-composite-ceilings
- System for multi-storey residential-buildings
 most of developement „inhouse“
• Know-how in pre-fabirication, structural analysis and building physics in our
company
• 6 civil engineers
• Several master-thesis with TU (Graz and Innsbruck)
• Cooperation
„The Surrounding System“
– the timber construction situation in Austria
• Small, but growing number of architects, with know-how in timber construction
• Still too few civil engineers with know-how of timber construction
• Increasing number of builders using timber construction
• Strong brick and concrete industry
 Situation is improving …
„The Surrounding System“
– approach for improvement
• pro:Holz
– Information/advertising
– Lobbying
– Timber Construction Awards
• Professor for timber construction architecture at university
– Tom Kaden
– Hermann Kaufmann
– Roland Gnaiger
• MHC – Furniture and Timber Construction Cluster
– Cooperation of companies
– Qualification/further Education
– Research and Developement
• University course Überholz
– Qualification/further Education
– Teamwork
– Carpenters, architects, civil engineers
 Growing pool of experts nationwide to push timber construction
Integrated Design
• Normal
 Builder
 Architect
 Civil engineer
 Call for tenders
 Construction company
 Realisation
• Timber Construction
 Builder
 Architect
+ civil engineer
+ building physics
+ timber construction company
 Realisation
Team
Obermayr
Examples – Multi-storey residential-buildings
GIWOG Leonding
Examples – Multi-storey residential-buildings
GIWOG Leonding
Examples – Multi-storey residential-buildings
GIWOG Leonding
• 20 Flats
– 1st Offer
- minus 13 % by optimizing together with builder and architect
– Last Offer
- minus 7 %
– Following project GIWOG Hörsching
Examples – Multi-storey residential-buildings
GIWOG Leonding
• Minus 13 % by common optimizing with builder and
architect
– Timber-concrete composite ceiling  wooden-beam ceiling
– Ceiling openings removed
– Number of windows reduced
– Facade changed
Examples – Multi-storey residential-buildings
GIWOG Leonding
• Minus 13 % by common optimizing with builder and
architect
– Timber-concrete composite ceiling  wooden-beam ceiling
– Ceiling openings removed
– Number of windows reduced
– Facade changed
Examples – Multi-storey residential-buildings
GIWOG Leonding
• Minus 13 % by common optimizing with builder and
architect
– Timber-concrete composite ceiling  wooden-beam ceiling
– Ceiling openings removed
– Number of windows reduced
– Facade changed
Examples – Multi-storey residential-buildings
GIWOG Leonding
• Minus 13 % by common optimizing with builder and
architect
– Timber-concrete composite ceiling  wooden-beam ceiling
– Ceiling openings removed
– Number of windows reduced
– Facade changed
Examples – Multi-storey residential-buildings
GIWOG Hörsching
• Minus 7 %
– Windows on top of each other  3 totally equal storeys
– Fire test  REI 90 same price as REI 60
– Simple ground plan: 30 wall panels instead of 44, but same number of flats
Examples – Multi-storey residential-buildings
GIWOG Leonding
• Minus 7 %
– Windows on top of each other  3 equal storeys
– Fire test  REI 90 same price as REI 60
– Simple ground plan: 30 wall panels instead of 44, but same number of flats
Examples – Multi-storey residential-buildings
GIWOG Leonding
• Minus 7 %
– Windows on top of each other  3 equal storeys
– Fire test  REI 90 same price as REI 60
– Simple ground plan: 30 wall panels instead of 44, but same number of flats
Examples – Multi-storey residential-buildings
WAG Dragonerquartier Wels
• 63 flats
• Wide spread opinion:
– Timber construction is more expensive than bricks or concrete
– „you can‘t build within cost limits of social housing with timber“
• MHC-Cooperation  builder = WAG
 architect
 Obermayr
• Developement of a timber construction wich fulfills
following specifications:
Examples – Multi-storey residential-buildings
WAG Dragonerquartier Wels
Developement of a timber construction wich fulfills
following specifications:
– Same price as brick/concrete
– Meet the cost limit of social housing
– Maximum pre-fabrication
– Fulfill fire-requirements
– Fulfill noise-requirements
Examples – Multi-storey residential-buildings
WAG Dragonerquartier Wels
Results:
– Simple structure
Examples – Multi-storey residential-buildings
WAG Dragonerquartier Wels
Results:
– Wooden facade
Examples – Multi-storey residential-buildings
WAG Dragonerquartier Wels
Results:
– No cross laminated timber but framework wall (except heavy loaded
internal wall in 6-storey building)
Examples – Multi-storey residential-buildings
WAG Dragonerquartier Wels
Results:
– Pillar, supporting beam, wooden-beam ceiling in 3-storey building
Examples – Multi-storey residential-buildings
WAG Dragonerquartier Wels
Results:
– CLT-internal wall + timber-concrete-composite-ceiling (visible!)
+ reinforced framework wall in 6-storey building
Examples – Multi-storey residential-buildings
WAG Dragonerquartier Wels
Results:
– Timber-concrete-composite-ceiling
• Developed together with TU Innsbruck (master thesis  software for
structural analysis)
• Very good noise-protection
• Very good fire-protection
• Slab for horizontal loads
• Visible surface
Examples – exhibition building
Showroom Einhell Landau, Germany
• Architectural design with
visible concrete
1. Concrete
2. Concrete prefabs
3. Timber structure by hand on site
in between
• Problems
– Glulam beam runs from inside to
external concrete pillar
including steel connector
building physics (?!)
– Working process; no pre-
fabrication
Examples – exhibition building
Showroom Einhell Landau, Germany
What we suggested:
Examples – exhibition building
Showroom Einhell Landau, Germany
What we suggested:
Examples – exhibition building
Showroom Einhell Landau, Germany
What we suggested:
Examples – exhibition building
Showroom Einhell Landau, Germany
What we suggested:
Summary
Targets of our work/design:
• Economical Design of timber construction
• Minimised material usage
• Maximised pre-fabrication
• Minimised number of elements
 Find an efficient solution of the timber construction for the builder
with „as good as possible“ realisation of architecture.
Thank you for your attention!

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The role of design in successful prefabrication - Hans-Christian Obermayr, Obermayr Holzkonstruktionen

  • 1. Better Wood Products Seminar ‘The role of design in successful pre-fabrication‘ DI Hans-Christian Obermayr Obermayr Holzkonstruktionen GesmbH Schwanenstadt, Austria
  • 2. Contents • Introduction of Obermayr Holzkonstruktionen • Introduction of DI Hans-Christian Obermayr • „The Surrounding System“ • Integrated design • Examples • Summary
  • 3. Introduction • Based in Schwanenstadt, Austria • 80 employees • Foundation 1933 • Products: – Glulam-production • Roof-structures for industrial halls – Pre-fabricated structures (roof, wall, ceiling) • Public buildings • Commercial- and industrial buildings • Private buildings • Multi-storey residential-buildings • gobox • Salt silo
  • 4. Introduction • Based in Schwanenstadt, Austria • 80 employees • Foundation 1933 • Products: – Glulam-production • Roof-structure for industrial halls Reform Werke, Wels Isolith Leichtbauplatten, Straßwalchen Head Office Dach und Wand, Eberstalzell
  • 5. Introduction • Based in Schwanenstadt, Austria • 80 employees • Foundation 1933 • Products: – Glulam-production – Pre-fabricated structures (roof, wall, ceiling) • Public buildings Secondary school and music school, Schwanenstadt Anton Bruckner Private University, Linz
  • 6. Introduction • Based in Schwanenstadt, Austria • 80 employees • Foundation 1933 • Products: – Glulam-production – Pre-fabricated structures (roof, wall, ceiling) • Public buildings • Commerce- and industrial buildings Food store Hofer Food store Spar
  • 7. Introduction • Based in Schwanenstadt, Austria • 80 employees • Foundation 1933 • Products: – Glulam-production – Pre-fabricated structures (roof, wall, ceiling) • Public buildings • Commerce- and industrial buildings • Private buildings Private building, Zell am MoosPrivate building – bath house, Schwertberg
  • 8. Introduction • Based in Schwanenstadt, Austria • 80 employees • Foundation 1933 • Products: – Glulam-production – Pre-fabricated structures (roof, wall, ceiling) • Public buildings • Commerce- and industrial buildings • Private buildings • Multi-storey residential-buildings GIWOG Limesstraße, Leonding WAG Dragonerquartier, Wels
  • 9. Introduction • Based in Schwanenstadt, Austria • 80 employees • Foundation 1933 • Products: – Glulam-production – Pre-fabricated structures (roof, wall, ceiling) • Public buildings • Commerce- and industrial buildings • Private buildings • Multi-storey residential-buildings • gobox PopUp Dorms - Students residence, Seestadt Aspern, Vienna Nursery school, Schwanenstadt
  • 10. Introduction • Based in Schwanenstadt, Austria • 80 employees • Foundation 1933 • Products: – Glulam-production – Pre-fabricated structures (roof, wall, ceiling) • Public buildings • Commerce- and industrial buildings • Private buildings • Multi-storey residential-buildings • gobox Transport of gobox (16,8 x 5,5 x 3,8m)
  • 11. Introduction • Based in Schwanenstadt, Austria • 80 employees • Foundation 1933 • Products: – Glulam-production – Pre-fabricated structures (roof, wall, ceiling) • Public buildings • Commerce- and industrial buildings • Private buildings • Multi-storey residential-buildings • gobox • Salt silo – for storing of salt for road maintenance Salt silo Liefering, Salzburg Salt silo, Raaba
  • 12. Introduction of Hans-Christian Obermayr 1985 – 1990: HTBLA Salzburg 1990 – 1997: Technical University in Graz, Studies Civilengineering and Economics 1998 – now: Obermayr Holzkonstruktionen GesmbH since 2008: 50 % owner and director of Obermayr Holzkonstruktionen - Speaker of advisory board of Furniture & Timber Construction Cluster - Teaching activity at University of Art, Linz – course Überholz - Developement of pre-fabricated structures - Passive house norms - Renovation with pre-fabricated elements - Developement of module buildings (gobox) - Timber-concrete-composite-ceilings - System for multi-storey residential-buildings  most of developement „inhouse“ • Know-how in pre-fabirication, structural analysis and building physics in our company • 6 civil engineers • Several master-thesis with TU (Graz and Innsbruck) • Cooperation
  • 13. „The Surrounding System“ – the timber construction situation in Austria • Small, but growing number of architects, with know-how in timber construction • Still too few civil engineers with know-how of timber construction • Increasing number of builders using timber construction • Strong brick and concrete industry  Situation is improving …
  • 14. „The Surrounding System“ – approach for improvement • pro:Holz – Information/advertising – Lobbying – Timber Construction Awards • Professor for timber construction architecture at university – Tom Kaden – Hermann Kaufmann – Roland Gnaiger • MHC – Furniture and Timber Construction Cluster – Cooperation of companies – Qualification/further Education – Research and Developement • University course Überholz – Qualification/further Education – Teamwork – Carpenters, architects, civil engineers  Growing pool of experts nationwide to push timber construction
  • 15. Integrated Design • Normal  Builder  Architect  Civil engineer  Call for tenders  Construction company  Realisation • Timber Construction  Builder  Architect + civil engineer + building physics + timber construction company  Realisation Team Obermayr
  • 16. Examples – Multi-storey residential-buildings GIWOG Leonding
  • 17. Examples – Multi-storey residential-buildings GIWOG Leonding
  • 18. Examples – Multi-storey residential-buildings GIWOG Leonding • 20 Flats – 1st Offer - minus 13 % by optimizing together with builder and architect – Last Offer - minus 7 % – Following project GIWOG Hörsching
  • 19. Examples – Multi-storey residential-buildings GIWOG Leonding • Minus 13 % by common optimizing with builder and architect – Timber-concrete composite ceiling  wooden-beam ceiling – Ceiling openings removed – Number of windows reduced – Facade changed
  • 20. Examples – Multi-storey residential-buildings GIWOG Leonding • Minus 13 % by common optimizing with builder and architect – Timber-concrete composite ceiling  wooden-beam ceiling – Ceiling openings removed – Number of windows reduced – Facade changed
  • 21. Examples – Multi-storey residential-buildings GIWOG Leonding • Minus 13 % by common optimizing with builder and architect – Timber-concrete composite ceiling  wooden-beam ceiling – Ceiling openings removed – Number of windows reduced – Facade changed
  • 22. Examples – Multi-storey residential-buildings GIWOG Leonding • Minus 13 % by common optimizing with builder and architect – Timber-concrete composite ceiling  wooden-beam ceiling – Ceiling openings removed – Number of windows reduced – Facade changed
  • 23. Examples – Multi-storey residential-buildings GIWOG Hörsching • Minus 7 % – Windows on top of each other  3 totally equal storeys – Fire test  REI 90 same price as REI 60 – Simple ground plan: 30 wall panels instead of 44, but same number of flats
  • 24. Examples – Multi-storey residential-buildings GIWOG Leonding • Minus 7 % – Windows on top of each other  3 equal storeys – Fire test  REI 90 same price as REI 60 – Simple ground plan: 30 wall panels instead of 44, but same number of flats
  • 25. Examples – Multi-storey residential-buildings GIWOG Leonding • Minus 7 % – Windows on top of each other  3 equal storeys – Fire test  REI 90 same price as REI 60 – Simple ground plan: 30 wall panels instead of 44, but same number of flats
  • 26. Examples – Multi-storey residential-buildings WAG Dragonerquartier Wels • 63 flats • Wide spread opinion: – Timber construction is more expensive than bricks or concrete – „you can‘t build within cost limits of social housing with timber“ • MHC-Cooperation  builder = WAG  architect  Obermayr • Developement of a timber construction wich fulfills following specifications:
  • 27. Examples – Multi-storey residential-buildings WAG Dragonerquartier Wels Developement of a timber construction wich fulfills following specifications: – Same price as brick/concrete – Meet the cost limit of social housing – Maximum pre-fabrication – Fulfill fire-requirements – Fulfill noise-requirements
  • 28. Examples – Multi-storey residential-buildings WAG Dragonerquartier Wels Results: – Simple structure
  • 29. Examples – Multi-storey residential-buildings WAG Dragonerquartier Wels Results: – Wooden facade
  • 30. Examples – Multi-storey residential-buildings WAG Dragonerquartier Wels Results: – No cross laminated timber but framework wall (except heavy loaded internal wall in 6-storey building)
  • 31. Examples – Multi-storey residential-buildings WAG Dragonerquartier Wels Results: – Pillar, supporting beam, wooden-beam ceiling in 3-storey building
  • 32. Examples – Multi-storey residential-buildings WAG Dragonerquartier Wels Results: – CLT-internal wall + timber-concrete-composite-ceiling (visible!) + reinforced framework wall in 6-storey building
  • 33. Examples – Multi-storey residential-buildings WAG Dragonerquartier Wels Results: – Timber-concrete-composite-ceiling • Developed together with TU Innsbruck (master thesis  software for structural analysis) • Very good noise-protection • Very good fire-protection • Slab for horizontal loads • Visible surface
  • 34. Examples – exhibition building Showroom Einhell Landau, Germany • Architectural design with visible concrete 1. Concrete 2. Concrete prefabs 3. Timber structure by hand on site in between • Problems – Glulam beam runs from inside to external concrete pillar including steel connector building physics (?!) – Working process; no pre- fabrication
  • 35. Examples – exhibition building Showroom Einhell Landau, Germany What we suggested:
  • 36. Examples – exhibition building Showroom Einhell Landau, Germany What we suggested:
  • 37. Examples – exhibition building Showroom Einhell Landau, Germany What we suggested:
  • 38. Examples – exhibition building Showroom Einhell Landau, Germany What we suggested:
  • 39. Summary Targets of our work/design: • Economical Design of timber construction • Minimised material usage • Maximised pre-fabrication • Minimised number of elements  Find an efficient solution of the timber construction for the builder with „as good as possible“ realisation of architecture.
  • 40. Thank you for your attention!