This document provides a summary of an individual's experience as a senior management professional specializing in operations and maintenance. Over 25 years of experience is highlighted, including roles managing plant services, operations and maintenance projects, cost optimization, and safety implementation. Specific accomplishments are mentioned such as introducing new processes to reduce costs and optimize resources, developing indigenous equipment, and leading expansion projects.

1. G SREEDHAR – DEEE & B.Tech. - Mechanical (C License Holder)
Contact: 98405 44457 | 9176225224 ~ E-Mail: sreedhar1469@rediffmail.com
Senior Management Professional
Assistant General Manager - Plant Services
Operations and Maintenance (Equipment) | Strategic Planning
A strategist with excellence in spearheading operations & maintenance projects, electrical procurement and
developing indigenous equipment & spare parts, cost optimization and waste reductions across plant units,
thereby accomplishing optimum manufacturing goals
Location Preference: Chennai
PROFILE
SUMMARY___________________________________________________________________________________________
~ Operations & Maintenance ~ Strategic Planning ~ Cost Optimization & Savings
~ Cross-functional Leadership ~ Expansion Project Management ~ Capex & Opex Management
~ Spare Parts Development (Equipment) ~ Factory Safety & Implementation ~ Waste Reduction
• A result-oriented professional offering 25+ years of a successful career with diverse roles distinguished by commended
performance in:
o Steering the entire operations & maintenance program, production & administration, union settlements, liaising with all
govt. organization, controlling plant maintenance & implementation of ISO14001 & OHSAS18001 & TPM activities
o Collaborating with Inspectorate of Factories for approval and Factories Act & TNPCB, directing the electrical power
purchase from third party supply
• Representing the litigation arising thereof and resolving any legal issues with respect to the manufacturing units
• Proven track record of leading new projects for expansion or modification, capital budget and revenue budget
• Pioneer in supervising modification, replacement, introduction & elimination in-plant maintenance with focus on saving cost
in overall manufacturing maintenance programs
• Recognised for leading activities right from the conceptualization stage to the execution, involving finalization of technical
specifications, progress monitoring, costing, site monitoring, procurement & contract management
• Key role in delivering significant business impacts and contributing to the company by collaborating with the senior
management team in resolving conflicts with the unions and negotiating amicably
• Skilled in effectuating predictive & preventive maintenance schedules for various equipment & lines to increase machine
uptime & equipment reliability
• A strategist & implementer with recognized proficiency in accomplishing corporate plans and goals successfully
ORGANISATIONAL
EXPERIENCE_________________________________________________________________________________
Since Oct’07 with Bimetal Bearings Limited, Amalgamation Group, Sembium as Assistant General
Manager - Plant Services
Key Result Areas:
• Assisting DGM–Plant Head in all production and administration angle, producing bi-metallic strips and copper powder to out
sister concerns to produce connecting rod bearings and bush bearings, thrust washers for all automobile engines
• Managing the production in the absence of Plant Head and participating in long term settlement with the union
• Liaising with all govt. organization to meet the industrial standards fixed by govt. organizations
• Leading new projects for expansion or modification, preparing capital budget and revenue budget for every year
• Supervising the verification & finalization of list of fixed assets for submission of accounts audit and disposal
• Controlling the plant maintenance in civil, mechanical and electrical with respect to production requirements
• Working on the implementation of ISO 14001 & OHSAS 18001, TPM activities and coordinating the TS 16949 activities

2. • Safety Team Leader and leading the safety activities, implementation of 3C/5S activities in various possible areas and
coordinating with the Electrical Inspectorate for inspection activities
• Collaborating with Inspectorate of Factories for approval and Factories Act & TNPCB for various aspects as water, air
consent and hazardous waste management
• Directing the electrical power purchase from third party supply provider for all four plants
• Representing the litigation with TNEB & coordinating with the advocates
• Supervising the maintenance as follows:
o Three sintering furnaces, rolling mills, slitting machine, melting furnaces, induction melting furnaces, AVCR panels, gas
fired sintering furnace
o Gas fires aluminum melting furnace, EOT cranes, 2 HI Mill, 3 HI Mill, 2 HI Window Mill and annealing plant
o Dust collectors, exhaust blowers, cooling towers, chiller plants, milling machine
o 2 X 860 KVA SKODA Diesel Generators, 1000 KVA Kirloskar D.G Set, and 608 KVA SKODA DG Set
o 3 x 300 CFM Screw compressor-ELGI MAKE
o PSA Plant for ammonia cracking for maintaining the reducing atmosphere at sintering furnaces
o High pressure pump, slurry pump, drier and Induction melting furnaces of powder plant for copper powder plant
o Mechanical evaporator for prevent land contamination by lead mixed with powder plant reject water by using exhaust
gas temperature of DG Sets
o Buildings, utilities, facilities in all aspects and housekeeping
Significant Accomplishments
• Introduced Teflon packing in furnace rolls to restrict the entry of atmosphere air in to the sintering furnace with aim of
rejection control
• Replaced:
o 100 Watts bulbs by 11 watts CFL lamps-saving of 7776 units/annum
o 250 Watts halogen bulbs by 100 watts CFL bulb with savings of 12960 units/annum
• Modified:
o 20 HP circulation pump with 10 Hp for the same strip cleaning operation
o Jack shaft drive from 15 HP to 5 HP-saving of 3 x 64800 Units/Annum
o Rolling mill drive with VFD –saving of 42336 Units/Annum
• Eliminated cooling towers by localizing the quench unit of the sinter line with savings of 5000 Ltrs. of water per day
• Collaborated with senior management team like Whole Time Director, Vice President, CFO and so on to recommend to the
senior management with policies and standards and practices that fulfill in the most effective manner the operational goals
of the company
• Recognised for leading operational & maintenance activities such as erection and commissioning of new plant right from the
conceptualization stage to the execution, involving finalization of technical specifications, progress monitoring, costing, site
monitoring, procurement & contract management
• Played a key role in identifying opportunities to improve standards and practices either to improve operational success
• Worked on predictive & preventive maintenance schedules for various equipment / lines to increase machine uptime &
equipment reliability
• Developed new process concepts for resource optimization, yield improvement and guidelines for power consumption
PREVIOUS
EXPERIENCE________________________________________________________________________________________
Dec’04 - May’07 with Talbros Automotive Components Ltd. Ambattur as Engineer-Maintenance
Sep’02 - Dec’04 with DCM Hyundai Ltd., Pollivakkam as Supervisor
Nov’95 to Sep’02 with L&T, ECCG Group, Manapakkam as Jr. Engineer - P&M
Feb’92 - Nov’95 with Gremach CNC Limited, Thirunindravur as Sr. Supervisor
Jun’90 – Feb’92 with Cork Industries, Guindy as Supervisor

3. Significant Accomplishments (across organisation)
Maintenance of Mechanical & Electrical Systems
• Played a key role in maintenance of:
o Hydraulic presses up to 100T, mechanical presses and pneumatic operated presses, hydraulic power packs for various
machines like tilting furnace, rotary un-coiler, hydraulic coupling of slitting machines and welding fixtures
o PLC & CNC controlled machines and troubleshooting in PLC & CNC machines
o DG sets upto 1000 KVA, Cummins and 860 KVA,608 kva, SKODA engines, and Fork Lifts (500 KVA -2 Nos., 1000 KVA
-1 No. and Skoda -608 KVA and 860 KVA)
o Screw compressor up to 595 CFM and IR reciprocating compressor of 600 CFM and 3 Nos. of 300 CFM screw
compressor (ELGI)
o Electrical heated furnace, induction furnace and LPG gas fired furnace
o Diesel fired boiler, vacuum pump, driers and cooling towers
• Liaised with:
o TNPCB official upto Secretary level regarding hazardous waste approval and renewal of consent order
o TNEB officials up to Chairman, TNEB for various issues
o Officials of Dept. of explosive, Govt. of India regarding renewal of explosive license for diesel storage
o Tamil Nadu Waste Management Limited for disposal of hazardous waste transport and disposal
• Implemented:
o ISO 14001 for EMS and 18001 for OHSAS, TPM at autonomous maintenance level, preventive & predictive
maintenance & energy conservation activities in various area by re-engineering the equipment and drives
Cost Savings
• Played a key role in managing cost savings projects like:
o Modification of Jack shaft drive from 15 HP to 5 HP-saving of 3 x 64800 units/annum, rolling mill drive with VFD –
saving of 42336 Units/Annum, 20 Hp circulation pump with 10 Hp for the same strip cleaning operation
Low Cost Automation Projects
• Managed:
o Timer circuit introduction to eject the components from the press to avoid continuous air flow & reduction of usage of
air and arrangement of rollers for easy movement of bins and trolleys
o Additional roller provided for reduce wear and tear of the PTFE Conveyor
o Belt and increased the life of the belt
Cost Saving Projects
• Spearheaded following cost savings projects like:
o 10,000 per month by alteration of air line to the Press Shop
o 40,000 per annum by replacing of water pump from Jet to submersible
o Manufacturing spares for presses by local vendors up to 1,00,000.00 and manufacturing spares for cylinders and
valves up to 10,000.00 per annum
Other Project
• Led the projects such as:
o Shifting of machineries for single flow line to avoid material management, erection of EOT Crane - 3 Ton capacity and
construction of Quality Labs.
o Re alignment of soft Gasket machines
o Epoxy coating and gang way preparation for floorings
o Reconstruction of office building with workstation arrangement
*Pls. refer annexure for other projects details
ACADEMIC
DETAILS_____________________________________________________________________________________

4. ______
• DEEE from Murugappa Polytechnic, State of Technical Educational, Tamil Nadu in 1987 with 69%
• BTech from RVD University, Rajasthan in 2012
TRAINING
DETAILS_____________________________________________________________________________________
_______
Project: Erection of 11 KVDP Structure Transformer & LT Installations
Organization: Saroj Electricals, Ranipet
Period: May’87 – Nov’88
Project: Maintenance of 500 KVA Transformer HT OCB & 125 KVA Generators Sets
Organization: PWD Electrical Govt. & Stanley Hospital, Chennai
Period: Nov’88 - Nov’89
CERTIFICATION_______________________________________________________________________________
________________
• “C” Certificate (C-14210) in Competency Development
PERSONAL
DETAILS_____________________________________________________________________________________
______
Date of Birth: 14
th
June 1969
Languages Known: English & Hindi
Present Address: House No 28, Kumaran Street, Gangai Nagar, Kallikuppam -600053, Chennai
~Please refer annexure for other project managed~
ANNEXURE
Project Details
Project: I
• Improved the aluminum casting from hand casting to continuous belt casting of aluminum ingots erecting and

5. commissioning of ALU-TIN Line
Projects: II Green Strip –Second Strand
Highlights:
• Introduced the production of bimetallic strip with lead free copper powder to avoid lead in the products
Project: III Erection and Commissioning of PSA Plant-150 NM3
Highlights:
• Supervised additional new gas plant of 150 Nm³ added with existing 75 Nm³ gas plant to eliminate the existing kerosene
cracker gas plant to get better quality of mixture of product gas for sintering furnaces
Project: IV Expansion of Powder Plant:
Highlights:
• Managed additional new induction melting furnace of 300 KW added to produce lead free copper power
Project: V Enhancement of PSA Plant
Highlights:
• Worked on the existing 75 Nm³ PSA plant, enhanced in capacity by 150 Nm³ with the upgradation of IR compressor &
servicing of old ammonia cracker at the cost saving of 15 lacs instead of purchasing new compressor and cracker
Project: VI Erection & Commissioning of Imported Sintering Furnaces
ELF LPG Fired Sintering Furnace
Highlights:
• Prepared layout and obtained approval from Inspector of Factories & Drawings for CEIG
Scame Electical Sintering Furnace
Highlights:
• Erected uncoiler, welding fixture, leveler, strip cleaner, powder station, furnace, SCADA control panel for heating elements,
conveyor compact mill & Endo Gas Plant and electrification and control wiring completion as per standard
Project: VII ETP Plant
Highlights:
• Prepared layout approval from DEE, TNPCB and procuring equipment erection and commissioning at out site
• Erected effluent transfer pump, de oiler mechanism, flash mixer, flocculator, air blower, air diffuser, air grid , filter feed
pump, pressure sand filter, activated carbon filter and electromagnetic flow meter
• Managed the construction of necessary civil work as required to ETP plant

6. commissioning of ALU-TIN Line
Projects: II Green Strip –Second Strand
Highlights:
• Introduced the production of bimetallic strip with lead free copper powder to avoid lead in the products
Project: III Erection and Commissioning of PSA Plant-150 NM3
Highlights:
• Supervised additional new gas plant of 150 Nm³ added with existing 75 Nm³ gas plant to eliminate the existing kerosene
cracker gas plant to get better quality of mixture of product gas for sintering furnaces
Project: IV Expansion of Powder Plant:
Highlights:
• Managed additional new induction melting furnace of 300 KW added to produce lead free copper power
Project: V Enhancement of PSA Plant
Highlights:
• Worked on the existing 75 Nm³ PSA plant, enhanced in capacity by 150 Nm³ with the upgradation of IR compressor &
servicing of old ammonia cracker at the cost saving of 15 lacs instead of purchasing new compressor and cracker
Project: VI Erection & Commissioning of Imported Sintering Furnaces
ELF LPG Fired Sintering Furnace
Highlights:
• Prepared layout and obtained approval from Inspector of Factories & Drawings for CEIG
Scame Electical Sintering Furnace
Highlights:
• Erected uncoiler, welding fixture, leveler, strip cleaner, powder station, furnace, SCADA control panel for heating elements,
conveyor compact mill & Endo Gas Plant and electrification and control wiring completion as per standard
Project: VII ETP Plant
Highlights:
• Prepared layout approval from DEE, TNPCB and procuring equipment erection and commissioning at out site
• Erected effluent transfer pump, de oiler mechanism, flash mixer, flocculator, air blower, air diffuser, air grid , filter feed
pump, pressure sand filter, activated carbon filter and electromagnetic flow meter
• Managed the construction of necessary civil work as required to ETP plant