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Structures Group
Delwar Hoque
Personal Responsibilities
• Structural analysis on compressor
• Axial and radial compressors
• Design modifications
• Administration
• Scheduling meetings
• Funding applications
• 3D prototyping
First Stage Rotor Structural Analysis
• Structural analysis
• Rotation at 26,600 rpm
• Pressure loading
• Fillet size increased to 1.5 mm
Material: PH13-8 Mo
Yield strength: 1482 MPa
First Stage Stator
• Pressure loading from CFX
• High stress concentrations
Second Stage Rotor
• Rotation at 26,600 rpm
• Pressure loading
• Fillet adjusted
Second Stage Stator
• Pressure loading from CFX
• High stress concentrations
Impeller Structural Analysis
• Rotation at 26,600 rpm
• Pressure loading
Stator Coupling
Grooved Slots
Compressor and Shaft Coupling
• Three curvic grooves
• Four bolt holes
Full Assembly
First Stage Coupling Stresses
First Stage Coupling Stresses
Maximum stress: 277 MPa
Second Stage Coupling Stresses
Second Stage Coupling Stresses
Impeller Coupling Stresses
Impeller Coupling Stresses
3D Prototyping
• Total funding = $1,900
• Three weeks to print models
• One week to assemble
3D Prototyping
• STL files
• Triangular elements
• Tolerance of 0.2 mm for tight fit
• Support materials
• Wax
• Plastic
3D Prototyping
http://www.youtube.com/watch?v=tJgNVZlf4
Fk&feature=related
Future Work
• Design modification
• Stators
• Impeller
• Vibration analysis
• Lifing
Questions?

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