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Aerodynamic Design of a Micro Air
Vehicle: Study of Propeller-Engine
Performance
N. García-Polanco
Área de Mecánica de Fluidos and LITEC, CSICUniversidad de Zaragoza,
C/María de Luna 3, 50018 Zaragoza, Spain. E-mail:
ngarcia@litec.csic.es
J. Palencia
Universidad Simón Bolívar, Dpto. de Conversión de
Energía. AP 89000,
Caracas, Venezuela. E-mail: jpalenci@usb.ve

1

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

INDEX
•

Introduction

•

Design Process

•

Experimental Methodology

•

Wind Tunnel Facilities

•

Aerodynamic Propeller Study

•

Experimental Test

•

Results

•

Conclusions
2

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

INTRODUCTION
The present research is due to study the performance of
engine-propeller cells to be used in the design of a Micro
Air Vehicle (MAV).

3

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

INTRODUCTION(2)
•

•

Engine: is a two strokes internal combustion engine
(ICE),COX Pee Wee 0.327 cm3 (0.02 in3), without muffler and
dimensions: 5 x 1.8 x 5 (cm).
Propellers: A) Thimble Drome©. Dimensions: 11.43cm
(diameter) x 5.08cm (pitch). B) APC©. Dimensions: 10.66cm
(diameter) x 10.16cm (pitch).

4

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

DESIGN PROCESS
•

•

Design conditions: weigh less than 200gr, maximum
measurement of 30cm, to fly a distance of 200m, and to be
able to carry a camera and chemical sensors.
One of the goals of the study is to use commercial parts
(engines and propellers) in order to reduce manufacturing
cost.

5

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

EXPERIMENTAL METHODOLOGY
•

An experimental methodology was used to measure the
followings variables for the engine-propeller cell: Thrust (T),
velocity (RPM), cylinder head temperature (CHT), wind
incident velocity (V∞), aerodynamic drag (D), torque (Q) and
velocity profile behind every propeller.

6

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

WIND TUNNEL FACILITIES
•

The experiments are made in a subsonic
open-circuit wind tunnel with a
maximum flow velocity of 35 m/s with a
test section size 0.45m x 0.45m x 1.20m.

7

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

AERODYNAMIC PROPELLER STUDY
•

•
•

•

Axial component of the velocity V∞ due to the movement of
the plane.
Tangential component caused by the propeller rotation.
Velocity Profile behind the propeller (V∞ =6.26m/s,
measurement in two points from X direction).
Measurement of Incidence Angle along the blade.

8

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

EXPERIMENTAL TESTS
•

•

•

•
•

Aerodynamic Drag Coefficient of the propeller-engine
cell (engine off), for each propeller.
Static Thrust: test realized with engine on and tunnel off,
at different RPM.
Dynamic Thrust: test with engine and tunnel on, at
different RPM and different tunnel flow velocity.
Velocity profile behind every propeller.
Engine-torque: out of the tunnel and with a special test
bench for different angular speed.

9

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

RESULTS(1)
•

Aerodynamic Drag Coefficient of the propeller-engine cell
(engine off), for each propeller.

10

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

RESULTS(2)
•

Static Thrust: test realized with engine on and tunnel off, at
different RPM.

11

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

RESULTS(3)
•

Dynamic Thrust: test with engine and tunnel on, at different
RPM and different tunnel flow velocity.

12

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

RESULTS(4)
•

Dynamic thrust and drag vs wind tunnel flow velocity for
propeller B.

13

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

RESULTS(5)
•

Velocity profile
downstream the
propeller and
Incidence angle.

14

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

RESULTS(6)
•

Engine-torque: out of the tunnel and with a special test
bench for different angular speed.

15

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

CONCLUSIONS
•

•

•

•

Propeller B generates a greater load on the engine than
propeller A, demonstrated by an increase in temperature
CHT.
For this engine-propeller cell, is recommended to operate the
airplane in a range from 7 to 13 m/s.
The shape of the velocity profile verified the lost effect of
blade tip vortex flow being in propeller B at final 10% of the
radius. And generate useful information to simulate the
velocity profile behind the propeller with CDF.
Propeller B was more efficient than propeller A.

16

2011-01-2626
Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance

Thanks…

•

QUESTIONS?

17

2011-01-2626

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Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance SAE2011 01-2626

  • 1. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance N. García-Polanco Área de Mecánica de Fluidos and LITEC, CSICUniversidad de Zaragoza, C/María de Luna 3, 50018 Zaragoza, Spain. E-mail: ngarcia@litec.csic.es J. Palencia Universidad Simón Bolívar, Dpto. de Conversión de Energía. AP 89000, Caracas, Venezuela. E-mail: jpalenci@usb.ve 1 2011-01-2626
  • 2. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance INDEX • Introduction • Design Process • Experimental Methodology • Wind Tunnel Facilities • Aerodynamic Propeller Study • Experimental Test • Results • Conclusions 2 2011-01-2626
  • 3. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance INTRODUCTION The present research is due to study the performance of engine-propeller cells to be used in the design of a Micro Air Vehicle (MAV). 3 2011-01-2626
  • 4. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance INTRODUCTION(2) • • Engine: is a two strokes internal combustion engine (ICE),COX Pee Wee 0.327 cm3 (0.02 in3), without muffler and dimensions: 5 x 1.8 x 5 (cm). Propellers: A) Thimble Drome©. Dimensions: 11.43cm (diameter) x 5.08cm (pitch). B) APC©. Dimensions: 10.66cm (diameter) x 10.16cm (pitch). 4 2011-01-2626
  • 5. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance DESIGN PROCESS • • Design conditions: weigh less than 200gr, maximum measurement of 30cm, to fly a distance of 200m, and to be able to carry a camera and chemical sensors. One of the goals of the study is to use commercial parts (engines and propellers) in order to reduce manufacturing cost. 5 2011-01-2626
  • 6. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance EXPERIMENTAL METHODOLOGY • An experimental methodology was used to measure the followings variables for the engine-propeller cell: Thrust (T), velocity (RPM), cylinder head temperature (CHT), wind incident velocity (V∞), aerodynamic drag (D), torque (Q) and velocity profile behind every propeller. 6 2011-01-2626
  • 7. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance WIND TUNNEL FACILITIES • The experiments are made in a subsonic open-circuit wind tunnel with a maximum flow velocity of 35 m/s with a test section size 0.45m x 0.45m x 1.20m. 7 2011-01-2626
  • 8. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance AERODYNAMIC PROPELLER STUDY • • • • Axial component of the velocity V∞ due to the movement of the plane. Tangential component caused by the propeller rotation. Velocity Profile behind the propeller (V∞ =6.26m/s, measurement in two points from X direction). Measurement of Incidence Angle along the blade. 8 2011-01-2626
  • 9. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance EXPERIMENTAL TESTS • • • • • Aerodynamic Drag Coefficient of the propeller-engine cell (engine off), for each propeller. Static Thrust: test realized with engine on and tunnel off, at different RPM. Dynamic Thrust: test with engine and tunnel on, at different RPM and different tunnel flow velocity. Velocity profile behind every propeller. Engine-torque: out of the tunnel and with a special test bench for different angular speed. 9 2011-01-2626
  • 10. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance RESULTS(1) • Aerodynamic Drag Coefficient of the propeller-engine cell (engine off), for each propeller. 10 2011-01-2626
  • 11. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance RESULTS(2) • Static Thrust: test realized with engine on and tunnel off, at different RPM. 11 2011-01-2626
  • 12. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance RESULTS(3) • Dynamic Thrust: test with engine and tunnel on, at different RPM and different tunnel flow velocity. 12 2011-01-2626
  • 13. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance RESULTS(4) • Dynamic thrust and drag vs wind tunnel flow velocity for propeller B. 13 2011-01-2626
  • 14. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance RESULTS(5) • Velocity profile downstream the propeller and Incidence angle. 14 2011-01-2626
  • 15. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance RESULTS(6) • Engine-torque: out of the tunnel and with a special test bench for different angular speed. 15 2011-01-2626
  • 16. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance CONCLUSIONS • • • • Propeller B generates a greater load on the engine than propeller A, demonstrated by an increase in temperature CHT. For this engine-propeller cell, is recommended to operate the airplane in a range from 7 to 13 m/s. The shape of the velocity profile verified the lost effect of blade tip vortex flow being in propeller B at final 10% of the radius. And generate useful information to simulate the velocity profile behind the propeller with CDF. Propeller B was more efficient than propeller A. 16 2011-01-2626
  • 17. Aerodynamic Design of a Micro Air Vehicle: Study of Propeller-Engine Performance Thanks… • QUESTIONS? 17 2011-01-2626