1
STEPS OF
FABRICATION OF
REMOVABLE PARTIAL
DENTURE
Rida Tariq
2
Prosthodontics
Removable Partial Denture
 A denture is a replacement for missing teeth and
surrounding tissues.
 Complete Denture
 Partial Denture
A removable partial denture usually consists of
replacement teeth (Artificial Teeth) attached
to a pink or gum-colored acrylic base
(Denture Base), which is connected by metal
framework (CLASPS) that holds the denture in
place in the mouth.
1
Parts of Removable Partial
Denture?
2
How Are Dentures Made?3
Clinical Steps in Fabrication of Removable Partial
Denture
 Diagnosis
 Treatment Planning
 Preprosthrtic
mouth preperations
 Diagnostic
Impression & Cast
 Designing the
Prosthesis
 Prosthetic mouth
preparations
 Final Impression & Cast
 Framework Try-In
 Denture Try-In
 Denture Insertion
4
Laboratory Steps in Fabrication of Removable
Partial Denture
 Model Preparation
 Survey
 Framework
 Waxing
 Setup
 Flasking
 De-waxing
 Application of
Separating media
 Packing
 Curing
 Deflasking
 Finishing &
Polishing
5
Diagnosis
 The determination of the nature of the disease
6
Diagnostic Impression & Cast
7
Treatment Planning
8
 Result of Evaluating the diagnostic data
 Evaluating Oral Condition
 Type of Denture
 Pre-prosthetic procedures
 Equipments preferred to carry out various
procedures
 Materials to be use for framework
Pre-Prosthetic Procedures
 Extraction
 Periodontal
treatment
 Orthdontic
treatment
 Conservative
treatment
 Endodontic
Treatment
9
Design
10
Digital Designs
11
Prosthtic Mouth Preparation
 REST SEAT PREPARATION  GUIDING PLANE PREPARATION
12
Final Impression
 These are negative replica of patients hard and soft
tissues of Oral cavity usually taken using alginate
(Impression Material) in a stock/ custom tray.
13
Model Preparation
 After Impression.
 By Cast or Die
materials;
 Plaster of Paris
 Dental Stone
14
Survey
 Used to determine
heights of contour
with a common path
of insertion.
 A dental surveyor is
Used
15
Fabricating Framework
 Casting wax Pattern
 Block undercuts &
relief areas
 Refractory Cast is
invested
 Wax is burnt out and
molten metal is
replaced
 Finishing &
Polishing
16
19
20
Waxing
 Temporary Base Plate.
 Support Artificial Teeth.
 Modelling Wax.
18
Setup
 Placed on Wax Base Plate.
 Acrylics
 Porcelin
19
Try-In
 Occlusal
Interference
 Aesthetics
 Function evaluation
 RESULTS in
modifications &
error correction
20
Flasking
 The process of investing the cast and a waxed
denture in a flask to make a sectional mould
used to form the acrylic resin denture base.
 Lower half (which contains the cast).
 Upper half.
 Cover/ Lid.
Lid
Lower Half
Upper Half
21
Flasking Procedure
 Separating Media Application.
 Pouring of Plaster.
 Insertion of Model.
 Cover Model with Plaster except on Tooth &
Wax.
 Separating Media Application.
 Upper Part Attachment.
 Fill Upper Part with Plaster Again.
 Cover Upper Tray with Lid & allow it to set.
22
27
Dewaxing
 Wax
Elimination.
 Boiling Water
for 4 to 6
minutes.
 Excess Wax
can be
washed away
with boiling
water.
23
After
Dewaxing
Application of Seperating Media
 Camel's Hair Brush or Cotton
held in Tweezers.
 Apply everywhere on cast except
Artificial Teeth.
 Allow to cool to room
temperature.
 Materials
 Cold mould seal
 Tin foil
 Starch
 Vaselin
 Cellulose Acetate
24
Packing
 It is act of pressing a denture base material
(Dough Stage) into a mold within flask.
 Rod-like form
 In the upper half of the flask .
25
Curing
 Polymerization of Denture Base material.
 Self/ Chemical Curing.
 Heat Curing.
 Heat for 45 min
 After 45 min allow it to cool
26
32
 Deflasking
 Disassembling of Flask to get
Denture.
 Finishing & Polishing
 Grinding
 Polishing with pumice
 Brushes and rag wheels suitable for
polishing
 Polishing compound
 No. 6 or 8 round bur
 Carbide acrylic burs
 Sand Paper
Take care not to generate much heat during polishing to avoid warpage of the acrylic
denture base.
33
Denture Insertion
 Premature
occlusal contacts
are corrected
 Post-insertion
instructions are
given
 Comfortable
34
35

Steps of Fabrication of Removable Partial Denture

  • 1.
  • 2.
    STEPS OF FABRICATION OF REMOVABLEPARTIAL DENTURE Rida Tariq 2 Prosthodontics
  • 3.
    Removable Partial Denture A denture is a replacement for missing teeth and surrounding tissues.  Complete Denture  Partial Denture A removable partial denture usually consists of replacement teeth (Artificial Teeth) attached to a pink or gum-colored acrylic base (Denture Base), which is connected by metal framework (CLASPS) that holds the denture in place in the mouth. 1
  • 4.
    Parts of RemovablePartial Denture? 2
  • 5.
  • 6.
    Clinical Steps inFabrication of Removable Partial Denture  Diagnosis  Treatment Planning  Preprosthrtic mouth preperations  Diagnostic Impression & Cast  Designing the Prosthesis  Prosthetic mouth preparations  Final Impression & Cast  Framework Try-In  Denture Try-In  Denture Insertion 4
  • 7.
    Laboratory Steps inFabrication of Removable Partial Denture  Model Preparation  Survey  Framework  Waxing  Setup  Flasking  De-waxing  Application of Separating media  Packing  Curing  Deflasking  Finishing & Polishing 5
  • 8.
    Diagnosis  The determinationof the nature of the disease 6
  • 9.
  • 10.
    Treatment Planning 8  Resultof Evaluating the diagnostic data  Evaluating Oral Condition  Type of Denture  Pre-prosthetic procedures  Equipments preferred to carry out various procedures  Materials to be use for framework
  • 11.
    Pre-Prosthetic Procedures  Extraction Periodontal treatment  Orthdontic treatment  Conservative treatment  Endodontic Treatment 9
  • 12.
  • 13.
  • 14.
    Prosthtic Mouth Preparation REST SEAT PREPARATION  GUIDING PLANE PREPARATION 12
  • 15.
    Final Impression  Theseare negative replica of patients hard and soft tissues of Oral cavity usually taken using alginate (Impression Material) in a stock/ custom tray. 13
  • 16.
    Model Preparation  AfterImpression.  By Cast or Die materials;  Plaster of Paris  Dental Stone 14
  • 17.
    Survey  Used todetermine heights of contour with a common path of insertion.  A dental surveyor is Used 15
  • 18.
    Fabricating Framework  Castingwax Pattern  Block undercuts & relief areas  Refractory Cast is invested  Wax is burnt out and molten metal is replaced  Finishing & Polishing 16
  • 19.
  • 20.
  • 21.
    Waxing  Temporary BasePlate.  Support Artificial Teeth.  Modelling Wax. 18
  • 22.
    Setup  Placed onWax Base Plate.  Acrylics  Porcelin 19
  • 23.
    Try-In  Occlusal Interference  Aesthetics Function evaluation  RESULTS in modifications & error correction 20
  • 24.
    Flasking  The processof investing the cast and a waxed denture in a flask to make a sectional mould used to form the acrylic resin denture base.  Lower half (which contains the cast).  Upper half.  Cover/ Lid. Lid Lower Half Upper Half 21
  • 25.
    Flasking Procedure  SeparatingMedia Application.  Pouring of Plaster.  Insertion of Model.  Cover Model with Plaster except on Tooth & Wax.  Separating Media Application.  Upper Part Attachment.  Fill Upper Part with Plaster Again.  Cover Upper Tray with Lid & allow it to set. 22
  • 27.
  • 28.
    Dewaxing  Wax Elimination.  BoilingWater for 4 to 6 minutes.  Excess Wax can be washed away with boiling water. 23 After Dewaxing
  • 29.
    Application of SeperatingMedia  Camel's Hair Brush or Cotton held in Tweezers.  Apply everywhere on cast except Artificial Teeth.  Allow to cool to room temperature.  Materials  Cold mould seal  Tin foil  Starch  Vaselin  Cellulose Acetate 24
  • 30.
    Packing  It isact of pressing a denture base material (Dough Stage) into a mold within flask.  Rod-like form  In the upper half of the flask . 25
  • 31.
    Curing  Polymerization ofDenture Base material.  Self/ Chemical Curing.  Heat Curing.  Heat for 45 min  After 45 min allow it to cool 26
  • 32.
    32  Deflasking  Disassemblingof Flask to get Denture.  Finishing & Polishing  Grinding  Polishing with pumice  Brushes and rag wheels suitable for polishing  Polishing compound  No. 6 or 8 round bur  Carbide acrylic burs  Sand Paper Take care not to generate much heat during polishing to avoid warpage of the acrylic denture base.
  • 33.
  • 34.
    Denture Insertion  Premature occlusalcontacts are corrected  Post-insertion instructions are given  Comfortable 34
  • 35.

Editor's Notes

  • #5 A schedule design for optional periods of time/objectives.
  • #6 A schedule design for optional periods of time/objectives.
  • #7 Introductory notes.
  • #8 Introductory notes.