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Solutions for Decentralised Waste Water Treatment
Septic Sludge Treatment
- Together we can turn wastewater into fresh water!
A.T.E. HUBER Envirotech Private Limited
V2.0 May 2017
2
 A.T.E. and HUBER have formed a joint venture, A.T.E. HUBER Envirotech
Private Limited to bring comprehensive solutions for wastewater treatment,
recycling and sludge management for industry and municipal sector – a win-win
for industry, as well as environment
 HUBER SE, Germany, is a global leader in the field of water, wastewater and
sludge treatment
 The A.T.E. group is a diversified Indian engineering group with over 75 years of
experience in many different verticals
A win-win solution from A.T.E. - HUBER
3
HUBER, SE
Germany
 Innovative technologies for
wastewater and sludge treatment
 Proven products with an installed
base of over 40,000 over 175
years
 Wide experience with installations
across 60 countries
A.T.E. HUBER ENVIROTECH
India
 Wastewater domain expertise
 Proven project execution track
record of over 16 years
 Wide experience of treating
industrial wastewater from many
industries, with projects in 10
countries
The A.T.E. - HUBER advantage
4
Population
Screening
Dewatering
Landfill
VRM-technology
Screening Dewatering
Composting
TransportationCollecting faeces
Irrigation Fertiliser
agriculture
Residuals
Screening
DewateringScreening Dewatering
biogas reactor
TransportationCollecting faeces
Liquid Solids
SBR-technology
Or
 Innovative process with low operation
costs
 Prevention of contamination of the
environment with nutrients, pollutants
and pathogens
 Recovery of irrigation water, fertiliser
and optional biogas
Septic sludge treatment process
5
Decentralised septic sludge treatment: HUBER solution
3
21
Screening
Dewatering
Filtrate biological
treatment
Consists of:
1. Sludge acceptance/screening – for removal of trash and sand
2. Sludge dewatering – for removal of Chemical Oxygen Demand (COD) increasing solids
3. Biological treatment – for reduction of Biochemical Oxygen Demand (BOD) and COD to
acceptable levels
HUBER SeptageTreat® Solution
6
Modular system
This system can be easily adapted to a growing population
It is possible to initially install only the basic treatment system
Composting facility for dewatered sludge can be easily added
Water reuse could be added at a later stage, if required, by changing the biological
treatment to a membrane bioreactor (MBR) process
HUBER SeptageTreat – advantages
Modular design of HUBER SeptageTreat process keeps open all options for future
enlargement, water reuse and fertiliser production
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 Robust design
 Manufactured completely from stainless steel
 Long life and low lifetime cost due to low
maintenance required
 Complete removal of solids by just ½ rotation of the
rake arm
 High reliability and reduced discharge times
 Screenings press and grit removal included
Septic sludge screening – advantages
HUBER Rotamat ® Ro3
8
Septic sludge dewatering – process
9
Septic sludge dewatering – results
Filtrate water with hardly any
suspended solids, COD abt.
900mg/l, initially approx. 10000-
20000 mg/l in the untreated
septic sludge)
Dewatered septic sludge with 35 -
40% dissolved solids (DS)
HUBER Rotamat ® RoS3
10
Septic sludge dewatering – advantages
 Low speed operation + unique operation
principle
 Reduced efforts for civil works
 Long life and low lifetime cost due to low
maintenance required
 Sludge dewatering up to 35 – 40% with
low polymer consumption
 Less efforts for further biological treatment
necessary
HUBER Rotamat ® RoS3
11
Septic sludge dewatering – advantages
Waste to wealth
Dewatered sludge can be used as basic material for fertiliser by -
 Adding quick lime for conditioning of the sludge
 Combining it with green cut for composting purposes
12
Filtrate biological treatment – process
Filling Mixing Aeration Sedimentation Removal
 Characteristic of the SBR process: All phases of the process are in the same reactor
 Critical phase: Removal of the clear-water after the sedimentation phase
Sequential Batch Reactor (SBR) technology
Requirements for clear-water-treatment SBR process
Quick removal 
Should not let the bottom or floating sludge mix in the water 
Every time available (otherwise waste water treatment plant does not work) 
Easy service and maintenance must be possible without emptying the tank 
13
Decentralized septic sludge treatment – applications
Municipalities of
developing and newly
industrializing
countries
Housing estates,
development areas
Hotel complexesMega cities with
evolved structures
Rural
municipalities
Invest money for wastewater treatment rather than
spending on wastewater transportation through extensive sewer systems
Industrial undertakings,
business establishments
14
 Low investment and immediate benefit
 Cost-effective treatment of small but very concentrated wastewater
flows (no rainwater, no flushing water...)
 Modular design, hence simple to expand
 Integration of organic-waste (green-cut) treatment possible
 Production of fertiliser, compost
 Reuse of clarified wastewater and nutrients directly at source
Decentralised septic sludge treatment – advantages
15
Background and challenges
 Kuching a city in Malaysia, with a population of over 600,000 is experiencing rapid
development and growth
 Main sewerage disposal is through septic tanks (mostly black water)
 Overflow from septic tanks and grey water is directed into a basic drainage system
 Most of the septic tanks have not been emptied for several years
 Overflow of raw sewage goes via the drainage system directly into the river
 Tremendous river pollution (oxygen level in solution lower 1.0 mg/l) and health risk
for population
 Implementation of a central sewer system and two centralised treatment plants
seemed very difficult, time consuming and cost intensive
Case study – Kuching, Malaysia
16
Goals
 To improve the river water quality quickly
 The only solution for quick improvement was optimising of the existing septic
tanks by emptying them regularly and treating the sludge in a septic sludge
treatment plant
 This plant had to start as fast as possible to improve the quality of local water
resources within 2 -3 years
Case study – Kuching, Malaysia
17
Solution
 The project for setting up the sludge treatment plant was awarded to
HUBER SE, Germany
 Scope of supply
 3 x Ro3.3 with integrated grit-trap
 4 x RoS3 size 2 including poly plants, pumps and electrical controls
 Capacity: 300m3/d septic sludge
 Operation time: 8 hours/day
Case study – Kuching, Malaysia
18
Case study – Kuching, Malaysia
Results Units Performance
Dewatering
Flow m3/h 38
Dry solid content of input % 1,0 ... 3,0
Dry solid content of dewatered sludge % 30...35
Dry solid content of limed sludge % 40...45
Waste water treatment
BOD5 content at SBR outlet mg/l < 5
COD-content at SBR outlet mg/l < 50
Main operational results (status: October 2000)
19
Kuching plant, Malaysia
20
Background
• Septic tanks provide the most common form
of sewage treatment in Metro Manila
(approximately 10 – 14 million PE)
 Approximately 83% of household in Metro
Manila have individual septic tanks and are
de-sludged only when blockages happen.
 Currently, this untreated septic sludge is
transported away from Metro Manila and
discharged in the northern part of Manila to
aid regeneration of sterile land (soil
conditioning).
Case study – MTSP project, Philippines
21
Goal
 To provide reliable septic sludge treatment
 To reduce the transportation costs for the sludge disposal
Solution
 Construction of 2 specialised septic sludge treatment plants under the MTSP3
World Bank loan scheme
 MTSP South: Capacity of 814 m3/d (+ WWTP 2000 m3/d)
 MTSP North: Capacity of 585 m3/d
Case study – MTSP project, Philippines
22
Scope of supply
MTSP South
 5 Ro3.3 with 2 inlet points each, including electrical controls
 7 RoS3.2, including poly plants, pumps and electrical controls
MTSP North
 4 Ro3.3 with 2 inlet points each, including electrical controls
 5 RoS3.2, including poly plants, pumps and electrical
Case study – MTSP project, Philippines
23
Case study – MTSP, Philippines
Results
South North
Units Performance Units Performance
Dewatering
Flow m3/h 55 m3/h 44
Dry solid content of
input
% 1,0 ... 3,0 % 1,0 ... 3,0
Dry solid content of
dewatered sludge
% 28...32 % 25...32
Dry solid content of
limed sludge
% 40...45 % 40...45
24
The MTSP plant, Philippines
Overview
25
The MTSP plant, Philippines
Acceptance plants
26
The MTSP plant, Philippines
Dewatering plants
27
Conclusion
HUBER SeptageTreat septic sludge treatment process
 Reliable and robust
 Specially designed for septic sludge and not just the usual waste
water treatment plant
 Reduces the COD level in the septic sludge before it enters the
biological step in order to ease the biological cleaning process
 Has reasonable life time costs and low maintenance requirements
28
WE SOLVE
YOU SAVE
Together we turn wastewater into clean water!
29
Contact us at….
A.T.E. HUBER Envirotech
Private Limited
CTS 689, A-19,
2nd Floor, Bhagwati House,
Veera Desai Road,
Andheri (West),
Mumbai - 400053, India
+91 22 46121212
huber@ateindia.com
Huber SE
Industriepark Erasbach A1
D-92334 Berching
Germany
+49 8462 201-0
+49 8462 201-810
info@huber.de
30

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Solutions for decentralised waste water treatment

  • 1. 1 Solutions for Decentralised Waste Water Treatment Septic Sludge Treatment - Together we can turn wastewater into fresh water! A.T.E. HUBER Envirotech Private Limited V2.0 May 2017
  • 2. 2  A.T.E. and HUBER have formed a joint venture, A.T.E. HUBER Envirotech Private Limited to bring comprehensive solutions for wastewater treatment, recycling and sludge management for industry and municipal sector – a win-win for industry, as well as environment  HUBER SE, Germany, is a global leader in the field of water, wastewater and sludge treatment  The A.T.E. group is a diversified Indian engineering group with over 75 years of experience in many different verticals A win-win solution from A.T.E. - HUBER
  • 3. 3 HUBER, SE Germany  Innovative technologies for wastewater and sludge treatment  Proven products with an installed base of over 40,000 over 175 years  Wide experience with installations across 60 countries A.T.E. HUBER ENVIROTECH India  Wastewater domain expertise  Proven project execution track record of over 16 years  Wide experience of treating industrial wastewater from many industries, with projects in 10 countries The A.T.E. - HUBER advantage
  • 4. 4 Population Screening Dewatering Landfill VRM-technology Screening Dewatering Composting TransportationCollecting faeces Irrigation Fertiliser agriculture Residuals Screening DewateringScreening Dewatering biogas reactor TransportationCollecting faeces Liquid Solids SBR-technology Or  Innovative process with low operation costs  Prevention of contamination of the environment with nutrients, pollutants and pathogens  Recovery of irrigation water, fertiliser and optional biogas Septic sludge treatment process
  • 5. 5 Decentralised septic sludge treatment: HUBER solution 3 21 Screening Dewatering Filtrate biological treatment Consists of: 1. Sludge acceptance/screening – for removal of trash and sand 2. Sludge dewatering – for removal of Chemical Oxygen Demand (COD) increasing solids 3. Biological treatment – for reduction of Biochemical Oxygen Demand (BOD) and COD to acceptable levels HUBER SeptageTreat® Solution
  • 6. 6 Modular system This system can be easily adapted to a growing population It is possible to initially install only the basic treatment system Composting facility for dewatered sludge can be easily added Water reuse could be added at a later stage, if required, by changing the biological treatment to a membrane bioreactor (MBR) process HUBER SeptageTreat – advantages Modular design of HUBER SeptageTreat process keeps open all options for future enlargement, water reuse and fertiliser production
  • 7. 7  Robust design  Manufactured completely from stainless steel  Long life and low lifetime cost due to low maintenance required  Complete removal of solids by just ½ rotation of the rake arm  High reliability and reduced discharge times  Screenings press and grit removal included Septic sludge screening – advantages HUBER Rotamat ® Ro3
  • 9. 9 Septic sludge dewatering – results Filtrate water with hardly any suspended solids, COD abt. 900mg/l, initially approx. 10000- 20000 mg/l in the untreated septic sludge) Dewatered septic sludge with 35 - 40% dissolved solids (DS) HUBER Rotamat ® RoS3
  • 10. 10 Septic sludge dewatering – advantages  Low speed operation + unique operation principle  Reduced efforts for civil works  Long life and low lifetime cost due to low maintenance required  Sludge dewatering up to 35 – 40% with low polymer consumption  Less efforts for further biological treatment necessary HUBER Rotamat ® RoS3
  • 11. 11 Septic sludge dewatering – advantages Waste to wealth Dewatered sludge can be used as basic material for fertiliser by -  Adding quick lime for conditioning of the sludge  Combining it with green cut for composting purposes
  • 12. 12 Filtrate biological treatment – process Filling Mixing Aeration Sedimentation Removal  Characteristic of the SBR process: All phases of the process are in the same reactor  Critical phase: Removal of the clear-water after the sedimentation phase Sequential Batch Reactor (SBR) technology Requirements for clear-water-treatment SBR process Quick removal  Should not let the bottom or floating sludge mix in the water  Every time available (otherwise waste water treatment plant does not work)  Easy service and maintenance must be possible without emptying the tank 
  • 13. 13 Decentralized septic sludge treatment – applications Municipalities of developing and newly industrializing countries Housing estates, development areas Hotel complexesMega cities with evolved structures Rural municipalities Invest money for wastewater treatment rather than spending on wastewater transportation through extensive sewer systems Industrial undertakings, business establishments
  • 14. 14  Low investment and immediate benefit  Cost-effective treatment of small but very concentrated wastewater flows (no rainwater, no flushing water...)  Modular design, hence simple to expand  Integration of organic-waste (green-cut) treatment possible  Production of fertiliser, compost  Reuse of clarified wastewater and nutrients directly at source Decentralised septic sludge treatment – advantages
  • 15. 15 Background and challenges  Kuching a city in Malaysia, with a population of over 600,000 is experiencing rapid development and growth  Main sewerage disposal is through septic tanks (mostly black water)  Overflow from septic tanks and grey water is directed into a basic drainage system  Most of the septic tanks have not been emptied for several years  Overflow of raw sewage goes via the drainage system directly into the river  Tremendous river pollution (oxygen level in solution lower 1.0 mg/l) and health risk for population  Implementation of a central sewer system and two centralised treatment plants seemed very difficult, time consuming and cost intensive Case study – Kuching, Malaysia
  • 16. 16 Goals  To improve the river water quality quickly  The only solution for quick improvement was optimising of the existing septic tanks by emptying them regularly and treating the sludge in a septic sludge treatment plant  This plant had to start as fast as possible to improve the quality of local water resources within 2 -3 years Case study – Kuching, Malaysia
  • 17. 17 Solution  The project for setting up the sludge treatment plant was awarded to HUBER SE, Germany  Scope of supply  3 x Ro3.3 with integrated grit-trap  4 x RoS3 size 2 including poly plants, pumps and electrical controls  Capacity: 300m3/d septic sludge  Operation time: 8 hours/day Case study – Kuching, Malaysia
  • 18. 18 Case study – Kuching, Malaysia Results Units Performance Dewatering Flow m3/h 38 Dry solid content of input % 1,0 ... 3,0 Dry solid content of dewatered sludge % 30...35 Dry solid content of limed sludge % 40...45 Waste water treatment BOD5 content at SBR outlet mg/l < 5 COD-content at SBR outlet mg/l < 50 Main operational results (status: October 2000)
  • 20. 20 Background • Septic tanks provide the most common form of sewage treatment in Metro Manila (approximately 10 – 14 million PE)  Approximately 83% of household in Metro Manila have individual septic tanks and are de-sludged only when blockages happen.  Currently, this untreated septic sludge is transported away from Metro Manila and discharged in the northern part of Manila to aid regeneration of sterile land (soil conditioning). Case study – MTSP project, Philippines
  • 21. 21 Goal  To provide reliable septic sludge treatment  To reduce the transportation costs for the sludge disposal Solution  Construction of 2 specialised septic sludge treatment plants under the MTSP3 World Bank loan scheme  MTSP South: Capacity of 814 m3/d (+ WWTP 2000 m3/d)  MTSP North: Capacity of 585 m3/d Case study – MTSP project, Philippines
  • 22. 22 Scope of supply MTSP South  5 Ro3.3 with 2 inlet points each, including electrical controls  7 RoS3.2, including poly plants, pumps and electrical controls MTSP North  4 Ro3.3 with 2 inlet points each, including electrical controls  5 RoS3.2, including poly plants, pumps and electrical Case study – MTSP project, Philippines
  • 23. 23 Case study – MTSP, Philippines Results South North Units Performance Units Performance Dewatering Flow m3/h 55 m3/h 44 Dry solid content of input % 1,0 ... 3,0 % 1,0 ... 3,0 Dry solid content of dewatered sludge % 28...32 % 25...32 Dry solid content of limed sludge % 40...45 % 40...45
  • 24. 24 The MTSP plant, Philippines Overview
  • 25. 25 The MTSP plant, Philippines Acceptance plants
  • 26. 26 The MTSP plant, Philippines Dewatering plants
  • 27. 27 Conclusion HUBER SeptageTreat septic sludge treatment process  Reliable and robust  Specially designed for septic sludge and not just the usual waste water treatment plant  Reduces the COD level in the septic sludge before it enters the biological step in order to ease the biological cleaning process  Has reasonable life time costs and low maintenance requirements
  • 28. 28 WE SOLVE YOU SAVE Together we turn wastewater into clean water!
  • 29. 29 Contact us at…. A.T.E. HUBER Envirotech Private Limited CTS 689, A-19, 2nd Floor, Bhagwati House, Veera Desai Road, Andheri (West), Mumbai - 400053, India +91 22 46121212 huber@ateindia.com Huber SE Industriepark Erasbach A1 D-92334 Berching Germany +49 8462 201-0 +49 8462 201-810 info@huber.de
  • 30. 30