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SOLSTICE® LBA LGWP BLOWING AGENT FOR SUPERIOR
ENVIRONMENTAL AND INSULATION PERFORMANCE
PlastIndustrien - Nyborg, May 2017
© 2016 by Honeywell International Inc. All rights reserved.
Honeywell
1
Aerospace
Automation and
Control Solutions
$38.6B
in sales for 2015
53%
of sales outside U.S.
Performance Materials and
Technologies
• ~1,300 sites, ~70 countries
• More than 129,000 employees
• Morris Plains, N.J. headquarters
• Fortune 100
• NYSE: HON
$39B Global Company Focused on Energy Efficiency Solutions
© 2016 by Honeywell International Inc. All rights reserved.
Honeywell innovation to achieve environmental breakthroughs
2
CFCs
Chlorofluorocarbons
HCFCs
Hydrochlorofluorocarbons
HFCs
Hydrofluorocarbons
HFOs
Hydrofluoroolefins
Ozone Depleting
Global Warming
GWP 8000 GWP 2000 GWP 1000 GWP < 1
Genetron® Genetron®
Enovate®
1987 Montreal Protocol
Ozone Depletion
Concerns
1996 Kyoto Protocol
Global Warming
Concerns
Honeywell
Products
GWP Global Warming Potential number equivalent to CO2 impact with GWP =1
2011 EU MAC
Vehicle Refrigerant
GWP< 150
ODP 1.0 ODP 0.1 ODP 0 ODP 0
ODP Ozone Depletion Potential is relative amount of ozone degradation compared with R11 ODP = 1.0
Solstice®
Fluorine Products Generations of New Products
© 2016 by Honeywell International Inc. All rights reserved.
HFCs Under Pressure for Global Reduction
CANADA
CHINA
Considering HFC
phase-down, sector-specific
restrictions, or a combination
of both for proposal in
late 2016
Reporting required for bulk
HFC imports into China
UNITED STATES
•July 2015 EPA prohibited
use of certain HFCs used in
MAC, commercial
refrigeration, foams and
aerosols by certain dates
• March 2016 EPA proposed
further HFC bans in chillers,
spray foam, and certain
MACs for larger vehicles
EUROPE
• F-Gas Regulation: for certain applications.
Countries with HFC taxes in place: Denmark (2001),
Norway (2003), Slovenia (2009), Spain (2014);
Countries considering HFC taxes: France, Poland and
Sweden
• CO2 quota scheme: 30% reduction in January 2018
• HFC ban in polyurethane applications in 2023
UNITED KINGDOM
Voluntary Green Guide
(BRE), GWP must be <5
JAPAN
METI regulating
HFCs with GWP
limits in MAC, RAC,
Comm Ref, and
blowing agents
starting 2015 thru
2025. HFC phaseou
for spray foam 2020.
AUSTRALIA
Reviewing options for
restricting HFCs. Options to
be considered in 2016
MEXICO
Credit for voluntary replacements of
HFCs in new MAC similar to EPA’s
CAFE credits. Phase-out of HFCs in
MAC may be effective by 2017 for
2018 models. Bans in other sectors to
be considered after EPA final rule.
SOUTH KOREA
2016 implemented credit for
replacement of HFCs in MACs
© 2016 by Honeywell International Inc. All rights reserved.
Selected Physical Properties – Solstice LBA
Excellent Environmental and Safety profile
4
Solstice LBA 245fa 365mfc Cyclopentane
Flashpoint
oC None None <-27 -7
oF None None -17 19
LFL / UFL
(Vol % in air)
None None 3.6-13.3 1.5-8.7
ODP 0(1) 0 0 0
GWP, 100 yr 1(2) 1,030(3) 910 <25(5)
OEL(4) (PEL) 800 300 1,000 600
1. No impact on ozone layer depletion and is commonly referred to as zero, Reference: Preliminary report: Analyses of tCFP’s potential impact on atmospheric ozone; Dong Wang, Seth Olsen, and
Donald Wuebbles Department of Atmospheric Sciences University of Illinois, Urbana, IL
2. Global Warming Potentials and Radiative Efficiencies of Halocarbons and Related Compounds: A Comprehensive Review; Hodnebrog et. al., Reviews of Geophysics, April 2013
3. 2007 Technical Summary. Climate Change 2007: They Physical Science Basis. Contribution of Working Group 1 to the Fourth Assessment Report of the Intergovernmental Panel on Climate
Change.
4. Workplace Environment Exposure Committee / Manufacturers’ literature
5. UNEP Rigid anf Flexible Foams Technical Options Committee 2010 Report
Note: Physical properties are one of a mosaic of attributes that must be assessed to determine the suitability of any material as a blowing agent.
• (E) 1-chloro-3,3,3-
trifluoro-propene
• Trans isomer
• 1233zd
© 2016 by Honeywell International Inc. All rights reserved.
Solstice® LBA Large Scale Plant
Commercial Solstice® plant are up and running
5
‒ Q2 2014 start-up for Solstice® LBA
‒ Planning underway for 3rd and 4th plants
© 2016 by Honeywell International Inc. All rights reserved.
Regulatory Status
Globally Registered for Commercial Sale
6
• Global Regulatory Filings:
- Current registrations: US (SNAP and PMN), EU REACH (>1,000MT), Japan,
Canada, S. Korea, others
- Registrations in Process: China (1,000MT)
- No unique product safety registration requirements in: India, Indonesia,
Mexico, Brazil, S. America, Central America, M. East, Africa
• VOC Exempt: August 2013
- US EPA Ground Level Ozone measure
- Akin to POCP in Europe
© 2015 by Honeywell International Inc. All rights reserved.
Appliance (Domestic
and Commercial)
Spray
Panel
Solstice LBA Adoptions Accelerating Globally
15
US: Domestic refrigerator,
final qualifications underway
16
19
20
21
22
23
24
25
26
29
31
32
34
1
2
3
4
5
6
8
9
10 1113
14
15
7
16
17
1920
21
23
22
24
25
26
2931
32 34
1
5
Finland:
Commercial
Freezer OEM
6
8
9
10
Japan: Commercial
Appliance
11
13
4
3
2
147
12
Japan: Commercial
Appliance OEM
17
33
30
27
18
12
18
27
30
33
28
28
© 2016 by Honeywell International Inc. All rights reserved.
 Key parameter is thermal insulation or lambda (lfoam)
lfoam = lconduction(gas) + lconvection(gas) + lconduction(solid polymer) + lradiation
Insulation and blowing agents
Good Insulating Gas = Good Insulation Foam
60 %
The lower the better
• Blowing agent stays inside the cells
• Responsible for excellent thermal
insulation
Types:
• Pentane isomers (flammable)
• HFC (affected by F-gas)
• HFO
• Only water
• Different end use applications have
different solutions
© 2016 by Honeywell International Inc. All rights reserved.
Solstice LBA / Pentane Blends
Good compromise of performance and cost
9Lambda(mW/mK)
Solstice LBA/isopentane blends Solstice LBA/N-pentane blends Solstice LBA/Cyclopentane blends
© 2016 by Honeywell International Inc. All rights reserved.
10
Equipment Considerations
LBA compatibility with plastics and elastomers per our guidelines in the Technical Data Sheet
Present
blowing agent
Future possibilities with Solstice LBA
Capex
Involved
HFC
or
Water-Blown
Pre-blended None
3rd stream directly in the mixing head Minor
In-line blending with formulated polyol Minor
Pentane
3rd stream directly in the mixing head Minor
In-line blending with formulated polyol Minor to none
Minor equipment changes needed
• Solutions already validated by the main equipment producers
© 2016 by Honeywell International Inc. All rights reserved.
APPLICATIONS
© 2016 by Honeywell International Inc. All rights reserved.
Solstice ® LBA in Spray Foam
Property HFC 245fa Solstice LBA
Lambda initial
(mW/mK)
21-22 20-21
Shelf Life (months) 3 3
Reaction to Fire
(Euroclass)
E E
Yield (Kg/m2) 1.9-2.1 1.7-1.9
Benefits Relative to HFC-245fa
• Up to 2-4% insulation value improvement
• Up to ~10% better yields (materials savings)
• Lower vapor pressure improves storage and
handling
• Improved foam performance across a wide
range of surface temperatures (extends the
spray season)
Cleveland Airport - Roof
Solstice LBA Demonstrates Improved Overall Performance
© 2016 by Honeywell International Inc. All rights reserved.
Solstice® LBA in Flex Faced Board
Property pentane Solstice LBA
Lambda initial
(mW/mK)
20-21 17-18
Reaction to Fire
(Euroclass)
E E
% Flame
Retardant
High Medium
Benefits Relative to pentane
• Up to 15% insulation value improvement
• Up to 15% lower board thickness
• Ideal solution for building renovation where low
thickness is required.
• Enhanced flammability performance
• Better miscibility in foam
Cleveland Airport - Roof
Solstice LBA provides lowest lambda
© 2016 by Honeywell International Inc. All rights reserved.
Solstice® LBA in Sandwich Panel
Property pentane Solstice LBA
Lambda initial
(mW/mK)
22-25 18-20
Reaction to Fire
(SBI)
Bs1d0 Bs1d0
Reaction to Fire
(Euroclass)
E E
% Flame
Retardant
High Medium
Continuous - Benefits Relative to pentane
• Up to 20% insulation improvement vs. current
industry average (continuous process)
• Up to 20% lower panel thickness
• Improved productivity in transportation costs
• Enhanced flammability performance
Disconti- Benefits Relative to HFC
• Not affected by F-Gas ban
• Drop-in solution while keeping performance
Purdue University - Wall Cleveland Airport - Roof
Solstice LBA provides lowest lambda
© 2016 by Honeywell International Inc. All rights reserved.
Commercial Refrigeration – lambda values
• Solstice based solutions can improve insulation
• Better insulation helps to improve Energy Efficiency
Waterblownreference
Cyclopentaneblown
LBA(high)
LBA(low)
10% 10%
20%
© 2016 by Honeywell International Inc. All rights reserved.
EXAMPLES
https://www.honeywell-blowingagents.com/products/solstice-liquid-blowing-agent/
© 2016 by Honeywell International Inc. All rights reserved.
Spray Foam
17
F-Gas compliant without compromising performance
© 2016 by Honeywell International Inc. All rights reserved.
Afinox Adopting Solstice® LBA in Commercial Refrigerators
Solstice LBA Helps Improve Industry’s Environmental Footprint
17% improved insulation vs.
water based foam
© 2016 by Honeywell International Inc. All rights reserved.
Solstice LBA Outperforms Water and Pentane Based Systems
• Solstice LBA delivered a 10-15% improvement in
energy efficiency (>17% lambda improvement)
• Achieve an A-rating under the European Ecodesign
Directive
• Less foam needed vs. water based systems
• Existing equipment used avoiding large capital spend
OSO Water Heaters see 10-15% Efficiency Improvement with
Solstice LBA
© 2016 by Honeywell International Inc. All rights reserved.
Solstice® LBA in Flexible Foam
© 2016 by Honeywell International Inc. All rights reserved.
What is the Technology?
• Seat manufacturers add a small amount of Solstice LBA to their wet raw
materials (~1.5 - 2% of formulation)
• Same part, lighter weight with other properties equivalent or in spec
- Near term/drop in: 8% weight reduction
- Longer term/may need other interventions: 15+ % reduction
• Technology can be used in MDI, TDI or TM formulations
Control Block Solstice Block
© 2015 by Honeywell International Inc. All rights reserved.
END
22

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  • 1. SOLSTICE® LBA LGWP BLOWING AGENT FOR SUPERIOR ENVIRONMENTAL AND INSULATION PERFORMANCE PlastIndustrien - Nyborg, May 2017
  • 2. © 2016 by Honeywell International Inc. All rights reserved. Honeywell 1 Aerospace Automation and Control Solutions $38.6B in sales for 2015 53% of sales outside U.S. Performance Materials and Technologies • ~1,300 sites, ~70 countries • More than 129,000 employees • Morris Plains, N.J. headquarters • Fortune 100 • NYSE: HON $39B Global Company Focused on Energy Efficiency Solutions
  • 3. © 2016 by Honeywell International Inc. All rights reserved. Honeywell innovation to achieve environmental breakthroughs 2 CFCs Chlorofluorocarbons HCFCs Hydrochlorofluorocarbons HFCs Hydrofluorocarbons HFOs Hydrofluoroolefins Ozone Depleting Global Warming GWP 8000 GWP 2000 GWP 1000 GWP < 1 Genetron® Genetron® Enovate® 1987 Montreal Protocol Ozone Depletion Concerns 1996 Kyoto Protocol Global Warming Concerns Honeywell Products GWP Global Warming Potential number equivalent to CO2 impact with GWP =1 2011 EU MAC Vehicle Refrigerant GWP< 150 ODP 1.0 ODP 0.1 ODP 0 ODP 0 ODP Ozone Depletion Potential is relative amount of ozone degradation compared with R11 ODP = 1.0 Solstice® Fluorine Products Generations of New Products
  • 4. © 2016 by Honeywell International Inc. All rights reserved. HFCs Under Pressure for Global Reduction CANADA CHINA Considering HFC phase-down, sector-specific restrictions, or a combination of both for proposal in late 2016 Reporting required for bulk HFC imports into China UNITED STATES •July 2015 EPA prohibited use of certain HFCs used in MAC, commercial refrigeration, foams and aerosols by certain dates • March 2016 EPA proposed further HFC bans in chillers, spray foam, and certain MACs for larger vehicles EUROPE • F-Gas Regulation: for certain applications. Countries with HFC taxes in place: Denmark (2001), Norway (2003), Slovenia (2009), Spain (2014); Countries considering HFC taxes: France, Poland and Sweden • CO2 quota scheme: 30% reduction in January 2018 • HFC ban in polyurethane applications in 2023 UNITED KINGDOM Voluntary Green Guide (BRE), GWP must be <5 JAPAN METI regulating HFCs with GWP limits in MAC, RAC, Comm Ref, and blowing agents starting 2015 thru 2025. HFC phaseou for spray foam 2020. AUSTRALIA Reviewing options for restricting HFCs. Options to be considered in 2016 MEXICO Credit for voluntary replacements of HFCs in new MAC similar to EPA’s CAFE credits. Phase-out of HFCs in MAC may be effective by 2017 for 2018 models. Bans in other sectors to be considered after EPA final rule. SOUTH KOREA 2016 implemented credit for replacement of HFCs in MACs
  • 5. © 2016 by Honeywell International Inc. All rights reserved. Selected Physical Properties – Solstice LBA Excellent Environmental and Safety profile 4 Solstice LBA 245fa 365mfc Cyclopentane Flashpoint oC None None <-27 -7 oF None None -17 19 LFL / UFL (Vol % in air) None None 3.6-13.3 1.5-8.7 ODP 0(1) 0 0 0 GWP, 100 yr 1(2) 1,030(3) 910 <25(5) OEL(4) (PEL) 800 300 1,000 600 1. No impact on ozone layer depletion and is commonly referred to as zero, Reference: Preliminary report: Analyses of tCFP’s potential impact on atmospheric ozone; Dong Wang, Seth Olsen, and Donald Wuebbles Department of Atmospheric Sciences University of Illinois, Urbana, IL 2. Global Warming Potentials and Radiative Efficiencies of Halocarbons and Related Compounds: A Comprehensive Review; Hodnebrog et. al., Reviews of Geophysics, April 2013 3. 2007 Technical Summary. Climate Change 2007: They Physical Science Basis. Contribution of Working Group 1 to the Fourth Assessment Report of the Intergovernmental Panel on Climate Change. 4. Workplace Environment Exposure Committee / Manufacturers’ literature 5. UNEP Rigid anf Flexible Foams Technical Options Committee 2010 Report Note: Physical properties are one of a mosaic of attributes that must be assessed to determine the suitability of any material as a blowing agent. • (E) 1-chloro-3,3,3- trifluoro-propene • Trans isomer • 1233zd
  • 6. © 2016 by Honeywell International Inc. All rights reserved. Solstice® LBA Large Scale Plant Commercial Solstice® plant are up and running 5 ‒ Q2 2014 start-up for Solstice® LBA ‒ Planning underway for 3rd and 4th plants
  • 7. © 2016 by Honeywell International Inc. All rights reserved. Regulatory Status Globally Registered for Commercial Sale 6 • Global Regulatory Filings: - Current registrations: US (SNAP and PMN), EU REACH (>1,000MT), Japan, Canada, S. Korea, others - Registrations in Process: China (1,000MT) - No unique product safety registration requirements in: India, Indonesia, Mexico, Brazil, S. America, Central America, M. East, Africa • VOC Exempt: August 2013 - US EPA Ground Level Ozone measure - Akin to POCP in Europe
  • 8. © 2015 by Honeywell International Inc. All rights reserved. Appliance (Domestic and Commercial) Spray Panel Solstice LBA Adoptions Accelerating Globally 15 US: Domestic refrigerator, final qualifications underway 16 19 20 21 22 23 24 25 26 29 31 32 34 1 2 3 4 5 6 8 9 10 1113 14 15 7 16 17 1920 21 23 22 24 25 26 2931 32 34 1 5 Finland: Commercial Freezer OEM 6 8 9 10 Japan: Commercial Appliance 11 13 4 3 2 147 12 Japan: Commercial Appliance OEM 17 33 30 27 18 12 18 27 30 33 28 28
  • 9. © 2016 by Honeywell International Inc. All rights reserved.  Key parameter is thermal insulation or lambda (lfoam) lfoam = lconduction(gas) + lconvection(gas) + lconduction(solid polymer) + lradiation Insulation and blowing agents Good Insulating Gas = Good Insulation Foam 60 % The lower the better • Blowing agent stays inside the cells • Responsible for excellent thermal insulation Types: • Pentane isomers (flammable) • HFC (affected by F-gas) • HFO • Only water • Different end use applications have different solutions
  • 10. © 2016 by Honeywell International Inc. All rights reserved. Solstice LBA / Pentane Blends Good compromise of performance and cost 9Lambda(mW/mK) Solstice LBA/isopentane blends Solstice LBA/N-pentane blends Solstice LBA/Cyclopentane blends
  • 11. © 2016 by Honeywell International Inc. All rights reserved. 10 Equipment Considerations LBA compatibility with plastics and elastomers per our guidelines in the Technical Data Sheet Present blowing agent Future possibilities with Solstice LBA Capex Involved HFC or Water-Blown Pre-blended None 3rd stream directly in the mixing head Minor In-line blending with formulated polyol Minor Pentane 3rd stream directly in the mixing head Minor In-line blending with formulated polyol Minor to none Minor equipment changes needed • Solutions already validated by the main equipment producers
  • 12. © 2016 by Honeywell International Inc. All rights reserved. APPLICATIONS
  • 13. © 2016 by Honeywell International Inc. All rights reserved. Solstice ® LBA in Spray Foam Property HFC 245fa Solstice LBA Lambda initial (mW/mK) 21-22 20-21 Shelf Life (months) 3 3 Reaction to Fire (Euroclass) E E Yield (Kg/m2) 1.9-2.1 1.7-1.9 Benefits Relative to HFC-245fa • Up to 2-4% insulation value improvement • Up to ~10% better yields (materials savings) • Lower vapor pressure improves storage and handling • Improved foam performance across a wide range of surface temperatures (extends the spray season) Cleveland Airport - Roof Solstice LBA Demonstrates Improved Overall Performance
  • 14. © 2016 by Honeywell International Inc. All rights reserved. Solstice® LBA in Flex Faced Board Property pentane Solstice LBA Lambda initial (mW/mK) 20-21 17-18 Reaction to Fire (Euroclass) E E % Flame Retardant High Medium Benefits Relative to pentane • Up to 15% insulation value improvement • Up to 15% lower board thickness • Ideal solution for building renovation where low thickness is required. • Enhanced flammability performance • Better miscibility in foam Cleveland Airport - Roof Solstice LBA provides lowest lambda
  • 15. © 2016 by Honeywell International Inc. All rights reserved. Solstice® LBA in Sandwich Panel Property pentane Solstice LBA Lambda initial (mW/mK) 22-25 18-20 Reaction to Fire (SBI) Bs1d0 Bs1d0 Reaction to Fire (Euroclass) E E % Flame Retardant High Medium Continuous - Benefits Relative to pentane • Up to 20% insulation improvement vs. current industry average (continuous process) • Up to 20% lower panel thickness • Improved productivity in transportation costs • Enhanced flammability performance Disconti- Benefits Relative to HFC • Not affected by F-Gas ban • Drop-in solution while keeping performance Purdue University - Wall Cleveland Airport - Roof Solstice LBA provides lowest lambda
  • 16. © 2016 by Honeywell International Inc. All rights reserved. Commercial Refrigeration – lambda values • Solstice based solutions can improve insulation • Better insulation helps to improve Energy Efficiency Waterblownreference Cyclopentaneblown LBA(high) LBA(low) 10% 10% 20%
  • 17. © 2016 by Honeywell International Inc. All rights reserved. EXAMPLES https://www.honeywell-blowingagents.com/products/solstice-liquid-blowing-agent/
  • 18. © 2016 by Honeywell International Inc. All rights reserved. Spray Foam 17 F-Gas compliant without compromising performance
  • 19. © 2016 by Honeywell International Inc. All rights reserved. Afinox Adopting Solstice® LBA in Commercial Refrigerators Solstice LBA Helps Improve Industry’s Environmental Footprint 17% improved insulation vs. water based foam
  • 20. © 2016 by Honeywell International Inc. All rights reserved. Solstice LBA Outperforms Water and Pentane Based Systems • Solstice LBA delivered a 10-15% improvement in energy efficiency (>17% lambda improvement) • Achieve an A-rating under the European Ecodesign Directive • Less foam needed vs. water based systems • Existing equipment used avoiding large capital spend OSO Water Heaters see 10-15% Efficiency Improvement with Solstice LBA
  • 21. © 2016 by Honeywell International Inc. All rights reserved. Solstice® LBA in Flexible Foam
  • 22. © 2016 by Honeywell International Inc. All rights reserved. What is the Technology? • Seat manufacturers add a small amount of Solstice LBA to their wet raw materials (~1.5 - 2% of formulation) • Same part, lighter weight with other properties equivalent or in spec - Near term/drop in: 8% weight reduction - Longer term/may need other interventions: 15+ % reduction • Technology can be used in MDI, TDI or TM formulations Control Block Solstice Block
  • 23. © 2015 by Honeywell International Inc. All rights reserved. END 22