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1
The King of Production Drilling – SIMBA
Your mate down under….
2
Simba presentation contains:
 The Simba application
 The Simba design philosophy
 The Simba main selection
 The Simba COP folders
 The Simba control system & models
 The Simba modular design
 The Simba main components
 The Simba main options
 The “ New “ Simba’s
3
Simba mining methods
Main methods of mining
 Sublevel open stoping
 Bighole stoping
 Cut and fill stoping
 Sublevel caving
 Block caving
 (Cable bolt holes)
4
Simba mining methods
Sublevel open stoping layout
5
Simba mining methods
Big hole stoping layout
6
Simba mining methods
Cut and fill stoping
7
Simba mining methods
Sublevel caving
8
Simba mining methods
Block caving
9
Simba presentation contains:
 The Simba application
 The Simba design philosophy
 The Simba main selection
 The Simba COP folders
 The Simba control system & models
 The Simba modular design
 The Simba main components
 The Simba main options
 The “ New “ Simba’s
10
Simba design philosohpy
11
Simba presentation contains:
 The Simba application
 The Simba design philosophy
 The Simba main selection
 The Simba COP folders
 The Simba control system & models
 The Simba modular design
 The Simba main components
 The Simba main options
 The “ New “ Simba’s
12
Simba main selection
Simba - TH
Simba - ITH
13
Simba presentation contains:
 The Simba application
 The Simba design philosophy
 The Simba main selection
 The Simba COP folders
 The Simba control system & models
 The Simba modular design
 The Simba main components
 The Simba main options
 The “ New “ Simba’s
14
COP
1838 HEX
COP
1838 HE
COP
1838 MEX
COP
1838 ME
COP
2550 UX
COP
4050 MUX
Simba
COP folder
15
COP
64
COP
54
COP
44
COP
34
Simba
ITH folder
16
Simba presentation contains:
 The Simba application
 The Simba design philosophy
 The Simba main selection
 The Simba COP folders
 The Simba control system & models
 The Simba modular design
 The Simba main components
 The Simba main options
 The “ New “ Simba’s
17
Simba DCS – Direct Control System
 Simba 157
COP 1838
18
Simba DCS – Direct Control System
 Simba 1257
COP 1838
19
Simba EDS – Electrical Direct System
 1250 series
– 1252
– 1253
– 1254
COP 1838
20
Simba EDS – Electrical Direct System
 260 series
–262
–263
–264
COP ITH
21
 M series
–M2
–M3
–M4
Simba MC RCS - Rig Control System
COP 1838
COP 2550
22
Simba MC RCS - Rig Control System
COP 1838
 M series
–M7
23
 M series
–M2-ITH
–M3-ITH
–M4-ITH
–M6-ITH
Simba MC-ITH RCS - Rig Control System
COP ITH
24
 L series
–L3
–L6
Simba LC RCS - Rig Control System
COP 4050
25
Simba C RCS - Rig Control System
 MMI Simulator
26
Simba presentation contains:
 The Simba application
 The Simba design philosophy
 The Simba main selection
 The Simba COP folders
 The Simba control system & models
 The Simba modular design
 The Simba features & benefits
 The Simba main components
 The Simba main options
 The “ New “ Simba’s
27
28
Simba presentation contains:
 The Simba application
 The Simba design philosophy
 The Simba main selection
 The Simba COP folders
 The Simba control system & models
 The Simba modular design
 The Simba main components
 The Simba main options
 The “ New “ Simba’s
29
Simba main components
30
Simba presentation contains:
 The Simba application
 The Simba design philosophy
 The Simba main selection
 The Simba COP folders
 The Simba control system & models
 The Simba modular design
 The Simba main components
 The Simba main options
 The “ New “ Simba’s
31
Simba main options
Simba bit changer
Simba ITH – booster compressor
Simba slot drilling
Simba ABC Total
Simba ABC Regular
32
Simba presentation contains:
 The Simba application
 The Simba design philosophy
 The Simba main selection
 The Simba COP folders
 The Simba control system & models
 The Simba modular design
 The Simba main components
 The Simba main options
 The “ New “ Simba’s
33
New Simba’s
Simba W6 C
Simba M6 C - DH
Simba 1257 - cabin
Simba e-learning !
34
Simba case studies
Outokumpu – Kemi Mine
– Cromite
– Annually production some 1,2 mt.
– Bench cut & fill
– Atlas Copco - Boomer /
Simba / Boltec / Cabletec
– Simba M6 / M7 / Scania
First user of RRA - WLAN
– Drill plans
– Log files
– Maintenance schedules
35
Simba case studies
New Boliden – Garpenberg
– Zinc, lead and copper
– Annually production some 1,2
mt. Increased goal @ 2 mt
– Mine history since 1500
century
– Atlas Copco Boomer / Simba
First user of MN
– Simba M7
– New mining method
– High accuracy required
36
Anglo American – El Soldado –
Chile
– Copper
– Mine in operation for ~ 160 years
First ITH unit in South America
– Simba M6 C
– ABC Regular
Simba case studies
37
We are committed to your
superior productivity through
interaction and innovation.
38
38
39
Simba 157 Features & Benefits
 Narrow vein mining
 Cable bolt holes
 Basic rig
 Drilling under protection roof
 Bit diameter 51 – 76 mm
 PCS for rod handling
 DC 4
 BUT 4
 ARI 157
Coverage area
40
Coverage area Simba 157
41
Simba 1257 Features & Benefits
 Small/ medium size drift
 Cable bolt holes
 Bit diameter 51 – 76 mm
 Protection roof / Cabin
 RHS 10 +1
 BSH 45
 DC 11B / DC 16 (cabin)
 BUT 32 PD, flexibility
 ARI 157
Coverage area
42
Coverage area Simba 1257
43
Simba 1250 series
Features
 DC 11 ( DC 15 = 1354)
– 5 cyl. dieselengine – 55 kW
 Power pack
– 1 x 55 kW
– Total installed power 64kW
 Hydraulic feed BMH 254, 255, 256
– Aluminium feed beam, slide rails
– BSH 55, drill steel support
 Positioning system
– 3 x positioning configurations
Coverage area
Benefits
 Small / medium size
drifts
 Well known product
 EDS technology
 Accurate drilling
 Anti jamming system
44
Coverage area Simba 1250 series
Next slide coverage area 1254
45
Coverage area Simba 1254
46
Simba 260 Series
 Small/ medium
size drift
 Long holes
 Straight holes
 Large bit
diameters
 EDS technology
 Same features
as 1250 series
47
Simba M2/3/4
 Sturdy production drill rigs
 Great visibility
 3 – different pos. configuration optimized for the application
 RCS complete option list
Coverage area
48
Coverage area M2/3/4
49
Simba M2/3/4/6-ITH
 4 different positioning configurations
 High air pressure system
Deep
straight
holes
Even penetration over the length
Large bit
diameter
50
Simba M7
Coverage area The King of flexibility…
Production
drilling
 Reach
 Flexibility
 Visibility
 Productivity
 Manoeuvrability
51
Coverage area Simba M7
Angle reading principals
52
Menu Symbols
Shows the "tilt angle" related to the vertical plane
53
Menu Symbols
Shows the "horizontal angle" related to the laser line
from above
54
Menu Symbols
Shows the "rotation angle" related to the chosen plane
55
Menu Symbols
Shows the
sideways distance
from the rig centre
line.
Note!
Measures the
distance in the
center of the boom
(not the drill bit)
56
Menu Symbols
1250 0139 95
X
A
A
A
The difference (A)
between
the actual
distance of the
drill steel and the
reference distance
is shown on the
display.
The reference distance (X) is defined as the distance from the rig's laser to the drill
steel centre. The distance is parallel to the longitudinal axis of the rig. The reference
position is with the boom pointing straight ahead, the boom telescope fully retracted
and the feeder positioned vertically.
57
Menu Symbols
Note!
The value displayed requires that the feeder
is positioned vertically.
If not, the value will represent a hypothetical
distance as if the feeder was positioned
vertically and not the distance to the drill bit.
58
Example 4 "Cone drilling"
Tilt angle 15°
If no adjustment is
done, the drill plane
will be conical.
59
Simba L3/L6
 Sturdy production drilling
 Large bit diameter
 Long holes
 Large number of references
L6 – Safe drilling under protection roof or cabin
Coverage area
L6 – The number 1 for ABC Total !
60
Coverage area L3/L6
61
Simba positioning units – Excellent reach and flexibility
 Direct control for DCS and EDS
 Proportional control for RCS
 Serviceability
 Configurations – 2 / 3 / 4 / 6 / 7. Selection according to method/application
62
RAL – Rig Alignment Laser
S 1257 – 3777 mm
S 1252 – 3070 mm
S 1254 – 3225 mm
S M4 – 3580 mm
S L3 – 1850 mm
S M7 – 4860 mm
S M6/L6 – 2919 mm
Distance from RAL to drill centre
63
Distributed hydraulics
Benefits
 Less hose meters
 Less possible breakdowns
 Easy maintenance
 Cost savings
Features
 Hydraulic
components for RHS
 RCS I/O & Resolver
64
The Simba drilling unit
 RHS 17 + 1
 RHS 27 + 1
 RHS 35 + 1
65
The Simba drilling unit
 Aluminium cradle
 Sliding rails – cradle/feed beam
 Two stage hydraulic cylinder
 Smooth and even feed
 Feel the force….
 Drill steel support
 Super accurate
length sensor
66
M6C - ITH
67
 Features:
– Magazine for maximum 9 bits
– Handles bit sizes from 51 – 115 mm
– Various bit body shapes can be used (exception retrac bits)
– Pre-set parameters in RCS
Note : Can not be used on M7 due to the additional weight.
The Simba bit changer
68
 Benefits:
– Simple mechanical design
– The RCS shifts bits automatically
– The Simba can drill without operator and change bits
according to required settings
– A full fan can be drilled in “Total” without operator (depends on
the local rock conditions)
– Easy to switch bits in magazine (folds out from drill centre)
– RCS can pick a bit from any slot in the magazine
The Simba bit changer
69
The Simba bit changer
70
Bit changer -
71
Simba ITH booster compressor
 90 kW el. motor
 COP 64 max 20 bar
 Air flow 400 l/s @ 25 bar
(inlet 5 bar)
72
Simba slot drilling
73
Simba slot drilling
74
Simba W6 C
 Wassara hammer
W100 / W120
 102 mm tubes
 115 mm bit
 RHS 35
 ABC Total
 Tube handling
crane
75
Simba 1257 - Cabin

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SIMBA TH - ITH - H 157.ppt

  • 1. 1 The King of Production Drilling – SIMBA Your mate down under….
  • 2. 2 Simba presentation contains:  The Simba application  The Simba design philosophy  The Simba main selection  The Simba COP folders  The Simba control system & models  The Simba modular design  The Simba main components  The Simba main options  The “ New “ Simba’s
  • 3. 3 Simba mining methods Main methods of mining  Sublevel open stoping  Bighole stoping  Cut and fill stoping  Sublevel caving  Block caving  (Cable bolt holes)
  • 4. 4 Simba mining methods Sublevel open stoping layout
  • 5. 5 Simba mining methods Big hole stoping layout
  • 6. 6 Simba mining methods Cut and fill stoping
  • 9. 9 Simba presentation contains:  The Simba application  The Simba design philosophy  The Simba main selection  The Simba COP folders  The Simba control system & models  The Simba modular design  The Simba main components  The Simba main options  The “ New “ Simba’s
  • 11. 11 Simba presentation contains:  The Simba application  The Simba design philosophy  The Simba main selection  The Simba COP folders  The Simba control system & models  The Simba modular design  The Simba main components  The Simba main options  The “ New “ Simba’s
  • 12. 12 Simba main selection Simba - TH Simba - ITH
  • 13. 13 Simba presentation contains:  The Simba application  The Simba design philosophy  The Simba main selection  The Simba COP folders  The Simba control system & models  The Simba modular design  The Simba main components  The Simba main options  The “ New “ Simba’s
  • 14. 14 COP 1838 HEX COP 1838 HE COP 1838 MEX COP 1838 ME COP 2550 UX COP 4050 MUX Simba COP folder
  • 16. 16 Simba presentation contains:  The Simba application  The Simba design philosophy  The Simba main selection  The Simba COP folders  The Simba control system & models  The Simba modular design  The Simba main components  The Simba main options  The “ New “ Simba’s
  • 17. 17 Simba DCS – Direct Control System  Simba 157 COP 1838
  • 18. 18 Simba DCS – Direct Control System  Simba 1257 COP 1838
  • 19. 19 Simba EDS – Electrical Direct System  1250 series – 1252 – 1253 – 1254 COP 1838
  • 20. 20 Simba EDS – Electrical Direct System  260 series –262 –263 –264 COP ITH
  • 21. 21  M series –M2 –M3 –M4 Simba MC RCS - Rig Control System COP 1838 COP 2550
  • 22. 22 Simba MC RCS - Rig Control System COP 1838  M series –M7
  • 23. 23  M series –M2-ITH –M3-ITH –M4-ITH –M6-ITH Simba MC-ITH RCS - Rig Control System COP ITH
  • 24. 24  L series –L3 –L6 Simba LC RCS - Rig Control System COP 4050
  • 25. 25 Simba C RCS - Rig Control System  MMI Simulator
  • 26. 26 Simba presentation contains:  The Simba application  The Simba design philosophy  The Simba main selection  The Simba COP folders  The Simba control system & models  The Simba modular design  The Simba features & benefits  The Simba main components  The Simba main options  The “ New “ Simba’s
  • 27. 27
  • 28. 28 Simba presentation contains:  The Simba application  The Simba design philosophy  The Simba main selection  The Simba COP folders  The Simba control system & models  The Simba modular design  The Simba main components  The Simba main options  The “ New “ Simba’s
  • 30. 30 Simba presentation contains:  The Simba application  The Simba design philosophy  The Simba main selection  The Simba COP folders  The Simba control system & models  The Simba modular design  The Simba main components  The Simba main options  The “ New “ Simba’s
  • 31. 31 Simba main options Simba bit changer Simba ITH – booster compressor Simba slot drilling Simba ABC Total Simba ABC Regular
  • 32. 32 Simba presentation contains:  The Simba application  The Simba design philosophy  The Simba main selection  The Simba COP folders  The Simba control system & models  The Simba modular design  The Simba main components  The Simba main options  The “ New “ Simba’s
  • 33. 33 New Simba’s Simba W6 C Simba M6 C - DH Simba 1257 - cabin Simba e-learning !
  • 34. 34 Simba case studies Outokumpu – Kemi Mine – Cromite – Annually production some 1,2 mt. – Bench cut & fill – Atlas Copco - Boomer / Simba / Boltec / Cabletec – Simba M6 / M7 / Scania First user of RRA - WLAN – Drill plans – Log files – Maintenance schedules
  • 35. 35 Simba case studies New Boliden – Garpenberg – Zinc, lead and copper – Annually production some 1,2 mt. Increased goal @ 2 mt – Mine history since 1500 century – Atlas Copco Boomer / Simba First user of MN – Simba M7 – New mining method – High accuracy required
  • 36. 36 Anglo American – El Soldado – Chile – Copper – Mine in operation for ~ 160 years First ITH unit in South America – Simba M6 C – ABC Regular Simba case studies
  • 37. 37 We are committed to your superior productivity through interaction and innovation.
  • 38. 38 38
  • 39. 39 Simba 157 Features & Benefits  Narrow vein mining  Cable bolt holes  Basic rig  Drilling under protection roof  Bit diameter 51 – 76 mm  PCS for rod handling  DC 4  BUT 4  ARI 157 Coverage area
  • 41. 41 Simba 1257 Features & Benefits  Small/ medium size drift  Cable bolt holes  Bit diameter 51 – 76 mm  Protection roof / Cabin  RHS 10 +1  BSH 45  DC 11B / DC 16 (cabin)  BUT 32 PD, flexibility  ARI 157 Coverage area
  • 43. 43 Simba 1250 series Features  DC 11 ( DC 15 = 1354) – 5 cyl. dieselengine – 55 kW  Power pack – 1 x 55 kW – Total installed power 64kW  Hydraulic feed BMH 254, 255, 256 – Aluminium feed beam, slide rails – BSH 55, drill steel support  Positioning system – 3 x positioning configurations Coverage area Benefits  Small / medium size drifts  Well known product  EDS technology  Accurate drilling  Anti jamming system
  • 44. 44 Coverage area Simba 1250 series Next slide coverage area 1254
  • 46. 46 Simba 260 Series  Small/ medium size drift  Long holes  Straight holes  Large bit diameters  EDS technology  Same features as 1250 series
  • 47. 47 Simba M2/3/4  Sturdy production drill rigs  Great visibility  3 – different pos. configuration optimized for the application  RCS complete option list Coverage area
  • 49. 49 Simba M2/3/4/6-ITH  4 different positioning configurations  High air pressure system Deep straight holes Even penetration over the length Large bit diameter
  • 50. 50 Simba M7 Coverage area The King of flexibility… Production drilling  Reach  Flexibility  Visibility  Productivity  Manoeuvrability
  • 51. 51 Coverage area Simba M7 Angle reading principals
  • 52. 52 Menu Symbols Shows the "tilt angle" related to the vertical plane
  • 53. 53 Menu Symbols Shows the "horizontal angle" related to the laser line from above
  • 54. 54 Menu Symbols Shows the "rotation angle" related to the chosen plane
  • 55. 55 Menu Symbols Shows the sideways distance from the rig centre line. Note! Measures the distance in the center of the boom (not the drill bit)
  • 56. 56 Menu Symbols 1250 0139 95 X A A A The difference (A) between the actual distance of the drill steel and the reference distance is shown on the display. The reference distance (X) is defined as the distance from the rig's laser to the drill steel centre. The distance is parallel to the longitudinal axis of the rig. The reference position is with the boom pointing straight ahead, the boom telescope fully retracted and the feeder positioned vertically.
  • 57. 57 Menu Symbols Note! The value displayed requires that the feeder is positioned vertically. If not, the value will represent a hypothetical distance as if the feeder was positioned vertically and not the distance to the drill bit.
  • 58. 58 Example 4 "Cone drilling" Tilt angle 15° If no adjustment is done, the drill plane will be conical.
  • 59. 59 Simba L3/L6  Sturdy production drilling  Large bit diameter  Long holes  Large number of references L6 – Safe drilling under protection roof or cabin Coverage area L6 – The number 1 for ABC Total !
  • 61. 61 Simba positioning units – Excellent reach and flexibility  Direct control for DCS and EDS  Proportional control for RCS  Serviceability  Configurations – 2 / 3 / 4 / 6 / 7. Selection according to method/application
  • 62. 62 RAL – Rig Alignment Laser S 1257 – 3777 mm S 1252 – 3070 mm S 1254 – 3225 mm S M4 – 3580 mm S L3 – 1850 mm S M7 – 4860 mm S M6/L6 – 2919 mm Distance from RAL to drill centre
  • 63. 63 Distributed hydraulics Benefits  Less hose meters  Less possible breakdowns  Easy maintenance  Cost savings Features  Hydraulic components for RHS  RCS I/O & Resolver
  • 64. 64 The Simba drilling unit  RHS 17 + 1  RHS 27 + 1  RHS 35 + 1
  • 65. 65 The Simba drilling unit  Aluminium cradle  Sliding rails – cradle/feed beam  Two stage hydraulic cylinder  Smooth and even feed  Feel the force….  Drill steel support  Super accurate length sensor
  • 67. 67  Features: – Magazine for maximum 9 bits – Handles bit sizes from 51 – 115 mm – Various bit body shapes can be used (exception retrac bits) – Pre-set parameters in RCS Note : Can not be used on M7 due to the additional weight. The Simba bit changer
  • 68. 68  Benefits: – Simple mechanical design – The RCS shifts bits automatically – The Simba can drill without operator and change bits according to required settings – A full fan can be drilled in “Total” without operator (depends on the local rock conditions) – Easy to switch bits in magazine (folds out from drill centre) – RCS can pick a bit from any slot in the magazine The Simba bit changer
  • 69. 69 The Simba bit changer
  • 71. 71 Simba ITH booster compressor  90 kW el. motor  COP 64 max 20 bar  Air flow 400 l/s @ 25 bar (inlet 5 bar)
  • 74. 74 Simba W6 C  Wassara hammer W100 / W120  102 mm tubes  115 mm bit  RHS 35  ABC Total  Tube handling crane