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Shape Technology Ltd GAUGING, MONITORING & MEASURING OPTO-ELECTRONIC SYSTEMS FOR THE STEEL & METAL INDUSTRIES
The Company ,[object Object],[object Object],[object Object],[object Object],[object Object]
The Products ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Reflex Gauge Air/Water Panel Workstation Pyrometer Manuals Training Course Gauge Head Operating Software
Reflex Gauge ,[object Object],[object Object],[object Object],What is Reflex ?
Principle of Operation ,[object Object],[object Object],[object Object]
Principle of Operation Laser Stripe
Design Criteria Optimised camera mounting position provides guaranteed measurement of sharp internal angles and avoids self-shadowing
Design Criteria The effects of vibration are cancelled by mounting the optical system independently of the gauge body Every mill has inherent vibrations
Design Criteria ,[object Object],[object Object],[object Object],Clear differential between laser light and infra-red light from the hot product Total  laser safety is a must for all mills
Performance Figures 0.1 0.1 Full Profile Time (sec) 10 10 Measurement Rate (readings per sec) Four Four No. of Laser/Camera Modules ±0.45 ±0.2 Accuracy (mm) 450 mm 200 mm Max Product Size (mm) RX2 RX1 Model No.
Screen Display Screen is split into two main parts:
Dimension Display ,[object Object],[object Object],[object Object]
Product Display ,[object Object],[object Object]
Product Display ,[object Object],[object Object],[object Object]
Benefits Improvement in Product Quality ,[object Object],[object Object],[object Object]
Width Gauge Developments Width Gauge Developments
Width Measurement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Typical Installation
Block Diagram Serial/Ethernet Parallel Analog Junction Box Water Air Measurement Matrix Camera Roller Table Remote Operator Station Customer Equipment CCD2030 WIDTH GAUGE XXXXX XXXXX XXXXX XXXXX ees Main   Electronics Cabinet CCD2030 Ethernet
CCD 2025/2030 Cameras Stereoscopic Cameras
The CCD 2025 Camera Stereoscopic Camera
The CCD 2030 Camera Stereoscopic Camera
Top side i nspection Gantry Application on the Mill
New Products
CCD 2040 Width Gauges
CCD 2040 Multi Function ,[object Object],[object Object],[object Object],[object Object],[object Object]
CCD 2040 – EES Width Gauge ,[object Object]
CCD 2040 – EES Width Gauge AC Circuit breakers LCD Flat Screen Monitor Win 2K LEP Real Time OS System Processor Pullout Keyboard Master AC Switch LV PSU’s for I/O etc Configurable Digital I/O Configurable Analogue I/O Camera interface unit with diagnostic features Network Connections
CCD 2040 – EES Width Gauge ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Width Gauge Analogue & Digital I/O
CCD 2040 – EES Width Gauge ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Crop Shear Optimization & Control
Crop Shear Control System ,[object Object],[object Object],[object Object]
Bar End Shape Acquisition Shape Camera Last RM Stand Square End Actual Profile Apparent Profile for Non-Stereoscopic Camera Stereoscopic Scan Compensates for “Ski-Tip” Lift
System Operation : Cut Offset Reference ,[object Object],[object Object],[object Object],[object Object],[object Object]
Operator Display
Shear Control
Crop Shear System Tracking Camera Shear FM #1 Pinch Rolls Bar Speed Camera Shape Camera Last RM Stand Main Electronics Cabinet CCD3030 Blade Position Drive Pinch Roll Speed (tails) Speed Reference Optional Width HMD Back-up
Bar End Shape Acquisition Stereo Camera Single Camera
Crop Shear System Sensors ,[object Object],[object Object]
Crop Shear Control System Optimisation & Tracking Installation
Crop Shear Control System Alternative Sensors ,[object Object],[object Object]
Benefits ,[object Object],[object Object],[object Object],[object Object],[object Object],Total £450,000
Camber Measurement
CCD 2040 – EES Width Gauge ,[object Object],[object Object],[object Object],[object Object]
Camber Meassurement Camber Measurement  Using 2 CCD Width Meters ~ 1M Plan View
Shape Measurement
CCD 2040 – Shape Measurement ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Width Correction Uncorrected width Steel with lateral shape Corrected Straight line width Steel with lateral shape Uncorrected width Corrected arc width
Multi-Point Shape Measurement Stereo Camera Laser Multiple spot laser projector Multiple laser spots positions detected by stereo camera Nth order poly-line curve fit through detected points for shape and corrected width calculation. Strip edge position detected by traditional width gauge edge detection
Shape Measurement Shapemeter / Width Gauge Combination
Thermal Profile
CCD 2040- EES Width Gauge ,[object Object],[object Object],[object Object]
System Architecture WinStrip MMI PC Real-time Operating System Width OPC Server Thermal OPC Server Width MMI Stereo CCD Camera Network communication PC
Thank you.

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Editor's Notes

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