Introduction to  Metris Metrology Solutions Reliable and Innovative Metrology Solutions
Contents Metris at a glance Metris offering Traditional Metrology Solutions Digital Inspection Process CMM based laser scanning Focus Inspection Portable Laser scanning Robotized laser scanning X-ray and CT Inspection  Metrology Assisted Production Laser Radar iGPS/ iSpace
Metris at a glance 2007 revenues: € 93 million  2008 revenues: € 89 million  Listed on Euronext Brussels (MTRS) KEY FIGURES Offices: Belgium, UK, France, Germany, Italy, US, Canada, China, Japan, India, Thailand, Korea Worldwide reseller network   More than 500 employees   ORGANISATION Worldwide support & service  network by Metris offices & service centers SERVICES Improving customer’s processes by innovative  metrology solutions  Leading innovator and  strategic consolidator  in the metrology industry CORPORATE IDENTITY Total solution for dimensional quality control  offering software, hardware and services Most complete product offering  consisting of  proprietary technologies SOLUTIONS
Blue-chip customer base Automotive Aerospace General Industrial
Metris’ global footprint Canada Sales & Marketing Operations & Services R&D Singapore Sales & Marketing Germany Sales & Marketing Operations & Services  Belgium Sales & Marketing  Operations & Services R&D  China Sales & Marketing Operations & Services United Kingdom Sales & Marketing Operations & Services  R&D India Sales & Marketing France Sales & Marketing USA Sales & Marketing  Operations & Services R&D  Japan Sales & Marketing Operations & Services South Korea Sales & Marketing
Metris offering Traditional Metrology Solutions Digital Inspection Process Metrology Assisted Production
Metris offering Traditional Metrology Solutions Digital Inspection Process Metrology Assisted Production
Complete portfolio of CMM Bridge CMM Horizontal arm CMM Gantry CMM Entry-level CMM Cost-effective Aluminium based Bridge CMM Horizontal arm CMM Gantry CMM Premium range of CMM High performance  Ceramic based
50 years experience in building top class CMMs
Metris portable measuring arms  High levels of accuracy for use in metrology labs  Robust design for use on production shop floor Available in 6- and 7-axis version for Laser scanning From 1,8m to 3,6 working diameter MCA 6-axis tactile version MCA 7-axis laser scanning
Metris offering Traditional Metrology Solutions Digital Inspection Process Metrology Assisted Production
Computer Integrated Design through Manufacturing
Computer Integrated Design through Manufacturing Metrology to bring real world information into the digital design-through-manufacturing process Fine-tune digital models Digital inspection
The Digital Inspection Process  Streamline processes Roll out best practices and procedures  Consistent, operator-independent results Hire from the human race Save time = money Automate Digital processes run at the speed of light Parallel processes: e.g. Concurrent engineering Flexibility The flexibility to have access to KPIs and down drill to full data wherever you are at any time and consequently update KPI definitions and again run fully automatically just monitoring KPIs
Digital copy Computer Integrated Metrology The Digital Inspection Process Physical world Digital  world Automated systems Handheld systems
Shop floor The Digital Inspection Process Computer Integrated Metrology Digital copy Save time & money  Simple and fast data collection without need for metrology or CAD skills  Automated systems Handheld systems
Shop floor The Digital Inspection Process Digital copy Save time = money  Simple and fast data collection without need for metrology or CAD skills  Computer Integrated Metrology Streamline processes  Consistent, operator-independent results Save time = money  Fast, automatic data processing  More flexibility Redo any analysis at any time Rethink existing processes Production Engineering / Service bureau / Customer  Automated systems Handheld systems
Metris, only one-stop-shop for digital inspection + + Handheld In-line Next- the line Wide range of localizerse focusing on easy data collection Market leading  optical technology Multi-functional  analysis software
CMM based laser scanning
CMM based laser scanning Revolutionizing traditional CMM measurement & inspection Faster measurement Easy programming of scan path Up to 75.000 points per second More data  Full part measurement delivers full digital copy Better definition of feature measurement Straightforward and repetitive analysis Easy to interpret graphical reports Digital copy remains available for further analysis Broad range of applications Full part & feature inspection, Reverse Engineering Metal, Composites, plastics, castings, milled parts, All industries where  µ- dimensional verification is important Automotive, Aviation, Energy, Electronics, Consumer
CMM based inspection process Focus Scan  Focus Scan Off-line LC60D, LC15 XC50-LS, etc Focus Inspection Preparation Digitizing Inspection & Reporting
Focus Scan Off-line Laser scanning intrinsically easy to set up Non-contact method Less CMM movements Tolerance on scanner to part distance Focus Scan Off-line Automatically generate scan path from CAD Auto select optimal probe head angle Adapt speed to local surface curvature or features Collision avoidance Create virtual point cloud
A CMM scanner for every application LC60D next-generation digital scanner High quality data collection even on shiny and multi-material surfaces 75,000 points/sec data collection Advanced thermal management for zero warm-up time and stable accuracy XC50(-LS) Cross Scanner Inspection of sheet metal features with 3 laser modules in one camera Extra long stand-off distance LC15, high accuracy scanning Up to 8   m accuracy High resolution for smaller objects
LC60D, next generation digital scanner High quality data collection even on shiny and multi-material surfaces 75,000 points/sec acquisition rate Advanced thermal management for zero warm-up time and stable accuracy ESP3 on ESP3 off Excellent material scanning capabilities – no user interaction required to optimize can settings
A Focus on analysis Basic Part-to-CAD Inspection Workflow Import CAD Import points Align Compare Report Scan Preparation Automation
Feature inspection is key to correct assembly Surface compare Sections Edges Gap & flush Features:  2D: Hole, slot, etc 3D bolt, nut, christmas tree GD&T:  ASME Y14.5  compliant Turbine blade inspection module
Virtual assembly matching Purpose Digital copy of (reference) parts is used to match with CAD model or other point cloud data (typical in automotive applications) Tools Alignment of point clouds to CAD Conflict analysis Averaging point cloud to define “golden templates” Benefits Saves materials  Avoid expensive templates & fixtures Less scrap   Saves time  Avoids time-consuming physical build of  assemblies Faster decision making Shorter pre-production processes
Inspection automation for repetitive inspection  Automation of Scan process Inspection process   Macro – recording of actions during inspection Edit program via drag & drop No need to know external programming language
Portable scanning solutions
Metris portable measuring arms  Premium accuracy for use in metrology labs  Robust design for use on production shop floor Operating range form 1,6m to 3,6m Available in 6- and 7-axis versions MCA 6-axis tactile version MCA 7-axis laser scanning
K-Series, Optical CMM Integrated ModelMaker  laser scanner K-Series camera Freedom of movement 17m³ working volume  Compensate for movement of test object Adaptive control of industrial robot Analysis system
Robot CMM Arm with laser scanning Bringing digital inspection to the shop floor Digital laser scanning support Automation  Full programmable for repetitive tasks Accessibility Measuring inside cavities 7-axis for optimal orientation of laser scanning Mobility Easy to move, compact solution Combining the best of CMMs and articulated arms
X-ray and Computed Tomography
X-ray and CT concept X-ray Grey value is combined measure for material density + length of total transmission path X-ray source Detector Sample on turn table 3D model 2D X-ray images Data collection 3D reconstruction
Imagine ... you can see inside Create volumetric 3D models  Get insights into internal structures Analyse defects and assembly issues Archive 3D digital model Use as input for reverse engineering, rapid prototyping, FE simulations etc. Measure what probes can’t touch, lasers can’t see
Example of diesel injector Defect analysis Compare to STL or CAD Metrology analysis Physical object X-ray 3D CT volume
Industrial CT examples Drill housing Filter
CT: a wide range of applications Dental protheses Ancient bug Ancient snail house Gold spurs in stone
Metris industrial CT offering In-house developed sources from 225kV up to 450 kV depending on object size and material All with µm focal spot sizes for sharp images Cabinet adapted to object size Safe solution by design Interactive visual X-ray inspection with CT for detailed analysis Market leading reconstruction speed Configuring the system that fits your needs
Typical applications Surface mount and through hole PCB solder joint Inspection Ball Grid Array (BGA) inspection IC Wirebond and Die attach inspection CT analysis X-ray inspection for Electronics
XT V 160 for PCB inspection 160 keV Nano source < 1µm focal spot size Real-time  (25 fps) imager Large horizontal,  collision- free tray 6 DOF manipulator Unique 75° tilting angle
XT V 160 offers Get a clear picture Nanotech source with < 1µm focal spot size Up to 1600x magnification 75° tilting angle Easy-to-use Intuitive joystick controls Stunning analysis capabilities Component specific automated pass/fail analysis Redo analysis on off-line visualisation station Easy upgrade to CT for detailed analysis Maximum productivity Automation without programming skills Automatic HTML report generation
Metris offering Traditional Metrology Solutions Digital Inspection Process Metrology Assisted Production
Metrology Assisted Production
Metrology Assisted Production Don’t check quality, produce quality First-time-right production: instead of making errors and measuring how wrong you were, don’t make errors Metrology turns standard equipment into high accuracy tools Metrology drives production
The only one-stop-shop for metrology assisted production Metrology know-how Integration capabilities Project management + + Metris Integrated Solutions & Technology Metris Software & Integration platform Gantry CMM iGPS Optical CMM Laser  Radar
Laser Radar for large scale metrology
Laser Radar for large volume metrology Large volume precision scanner (Up to 60m) Fully automatable  No need for retro-reflectors Non-contact allows inspection of fragile materials
iGPS for tracking & positioning
iGPS for tracking & positioning Benefits Turn workspace into large CMM Easy to expand Accuracy independent of measurement volume Robust solution Multiple, parallel measurement capability Applications Object positioning – mounting sensors on an object to track its position in 3D space Track parts during assembly Track tools / instruments   Hand-held measurement – utilizing a hand-held vector bar as a measurement probe
iSpace: Out-of-the-Box iGPS system Scalable, large volume metrology Accuracy for industrial large scale applications Robust to use Easy to deploy  Multi-users for concurrent applications Open solution to fit existing -and grow with- your measurement needs
iSpace: Overview of applications Main applications Large scale metrology iProbe measurement iMCA measurement Positioning Providing global coordinate system for multiple tools Tool positioning Tracking Tracking of large components for assembly Robot tracking, AGV tracking In a wide variety of industries Aerospace Automotive Heavy industry  Shipbuilding Train Energy Research labs etc
Thank you Reliable and Innovative Metrology Solutions

Metris 2009

  • 1.
    Introduction to Metris Metrology Solutions Reliable and Innovative Metrology Solutions
  • 2.
    Contents Metris ata glance Metris offering Traditional Metrology Solutions Digital Inspection Process CMM based laser scanning Focus Inspection Portable Laser scanning Robotized laser scanning X-ray and CT Inspection Metrology Assisted Production Laser Radar iGPS/ iSpace
  • 3.
    Metris at aglance 2007 revenues: € 93 million 2008 revenues: € 89 million Listed on Euronext Brussels (MTRS) KEY FIGURES Offices: Belgium, UK, France, Germany, Italy, US, Canada, China, Japan, India, Thailand, Korea Worldwide reseller network More than 500 employees ORGANISATION Worldwide support & service network by Metris offices & service centers SERVICES Improving customer’s processes by innovative metrology solutions Leading innovator and strategic consolidator in the metrology industry CORPORATE IDENTITY Total solution for dimensional quality control offering software, hardware and services Most complete product offering consisting of proprietary technologies SOLUTIONS
  • 4.
    Blue-chip customer baseAutomotive Aerospace General Industrial
  • 5.
    Metris’ global footprintCanada Sales & Marketing Operations & Services R&D Singapore Sales & Marketing Germany Sales & Marketing Operations & Services Belgium Sales & Marketing Operations & Services R&D China Sales & Marketing Operations & Services United Kingdom Sales & Marketing Operations & Services R&D India Sales & Marketing France Sales & Marketing USA Sales & Marketing Operations & Services R&D Japan Sales & Marketing Operations & Services South Korea Sales & Marketing
  • 6.
    Metris offering TraditionalMetrology Solutions Digital Inspection Process Metrology Assisted Production
  • 7.
    Metris offering TraditionalMetrology Solutions Digital Inspection Process Metrology Assisted Production
  • 8.
    Complete portfolio ofCMM Bridge CMM Horizontal arm CMM Gantry CMM Entry-level CMM Cost-effective Aluminium based Bridge CMM Horizontal arm CMM Gantry CMM Premium range of CMM High performance Ceramic based
  • 9.
    50 years experiencein building top class CMMs
  • 10.
    Metris portable measuringarms High levels of accuracy for use in metrology labs Robust design for use on production shop floor Available in 6- and 7-axis version for Laser scanning From 1,8m to 3,6 working diameter MCA 6-axis tactile version MCA 7-axis laser scanning
  • 11.
    Metris offering TraditionalMetrology Solutions Digital Inspection Process Metrology Assisted Production
  • 12.
    Computer Integrated Designthrough Manufacturing
  • 13.
    Computer Integrated Designthrough Manufacturing Metrology to bring real world information into the digital design-through-manufacturing process Fine-tune digital models Digital inspection
  • 14.
    The Digital InspectionProcess Streamline processes Roll out best practices and procedures Consistent, operator-independent results Hire from the human race Save time = money Automate Digital processes run at the speed of light Parallel processes: e.g. Concurrent engineering Flexibility The flexibility to have access to KPIs and down drill to full data wherever you are at any time and consequently update KPI definitions and again run fully automatically just monitoring KPIs
  • 15.
    Digital copy ComputerIntegrated Metrology The Digital Inspection Process Physical world Digital world Automated systems Handheld systems
  • 16.
    Shop floor TheDigital Inspection Process Computer Integrated Metrology Digital copy Save time & money Simple and fast data collection without need for metrology or CAD skills Automated systems Handheld systems
  • 17.
    Shop floor TheDigital Inspection Process Digital copy Save time = money Simple and fast data collection without need for metrology or CAD skills Computer Integrated Metrology Streamline processes Consistent, operator-independent results Save time = money Fast, automatic data processing More flexibility Redo any analysis at any time Rethink existing processes Production Engineering / Service bureau / Customer Automated systems Handheld systems
  • 18.
    Metris, only one-stop-shopfor digital inspection + + Handheld In-line Next- the line Wide range of localizerse focusing on easy data collection Market leading optical technology Multi-functional analysis software
  • 19.
  • 20.
    CMM based laserscanning Revolutionizing traditional CMM measurement & inspection Faster measurement Easy programming of scan path Up to 75.000 points per second More data Full part measurement delivers full digital copy Better definition of feature measurement Straightforward and repetitive analysis Easy to interpret graphical reports Digital copy remains available for further analysis Broad range of applications Full part & feature inspection, Reverse Engineering Metal, Composites, plastics, castings, milled parts, All industries where µ- dimensional verification is important Automotive, Aviation, Energy, Electronics, Consumer
  • 21.
    CMM based inspectionprocess Focus Scan Focus Scan Off-line LC60D, LC15 XC50-LS, etc Focus Inspection Preparation Digitizing Inspection & Reporting
  • 22.
    Focus Scan Off-lineLaser scanning intrinsically easy to set up Non-contact method Less CMM movements Tolerance on scanner to part distance Focus Scan Off-line Automatically generate scan path from CAD Auto select optimal probe head angle Adapt speed to local surface curvature or features Collision avoidance Create virtual point cloud
  • 23.
    A CMM scannerfor every application LC60D next-generation digital scanner High quality data collection even on shiny and multi-material surfaces 75,000 points/sec data collection Advanced thermal management for zero warm-up time and stable accuracy XC50(-LS) Cross Scanner Inspection of sheet metal features with 3 laser modules in one camera Extra long stand-off distance LC15, high accuracy scanning Up to 8  m accuracy High resolution for smaller objects
  • 24.
    LC60D, next generationdigital scanner High quality data collection even on shiny and multi-material surfaces 75,000 points/sec acquisition rate Advanced thermal management for zero warm-up time and stable accuracy ESP3 on ESP3 off Excellent material scanning capabilities – no user interaction required to optimize can settings
  • 25.
    A Focus onanalysis Basic Part-to-CAD Inspection Workflow Import CAD Import points Align Compare Report Scan Preparation Automation
  • 26.
    Feature inspection iskey to correct assembly Surface compare Sections Edges Gap & flush Features: 2D: Hole, slot, etc 3D bolt, nut, christmas tree GD&T: ASME Y14.5 compliant Turbine blade inspection module
  • 27.
    Virtual assembly matchingPurpose Digital copy of (reference) parts is used to match with CAD model or other point cloud data (typical in automotive applications) Tools Alignment of point clouds to CAD Conflict analysis Averaging point cloud to define “golden templates” Benefits Saves materials Avoid expensive templates & fixtures Less scrap Saves time Avoids time-consuming physical build of assemblies Faster decision making Shorter pre-production processes
  • 28.
    Inspection automation forrepetitive inspection Automation of Scan process Inspection process Macro – recording of actions during inspection Edit program via drag & drop No need to know external programming language
  • 29.
  • 30.
    Metris portable measuringarms Premium accuracy for use in metrology labs Robust design for use on production shop floor Operating range form 1,6m to 3,6m Available in 6- and 7-axis versions MCA 6-axis tactile version MCA 7-axis laser scanning
  • 31.
    K-Series, Optical CMMIntegrated ModelMaker laser scanner K-Series camera Freedom of movement 17m³ working volume Compensate for movement of test object Adaptive control of industrial robot Analysis system
  • 32.
    Robot CMM Armwith laser scanning Bringing digital inspection to the shop floor Digital laser scanning support Automation Full programmable for repetitive tasks Accessibility Measuring inside cavities 7-axis for optimal orientation of laser scanning Mobility Easy to move, compact solution Combining the best of CMMs and articulated arms
  • 33.
  • 34.
    X-ray and CTconcept X-ray Grey value is combined measure for material density + length of total transmission path X-ray source Detector Sample on turn table 3D model 2D X-ray images Data collection 3D reconstruction
  • 35.
    Imagine ... youcan see inside Create volumetric 3D models Get insights into internal structures Analyse defects and assembly issues Archive 3D digital model Use as input for reverse engineering, rapid prototyping, FE simulations etc. Measure what probes can’t touch, lasers can’t see
  • 36.
    Example of dieselinjector Defect analysis Compare to STL or CAD Metrology analysis Physical object X-ray 3D CT volume
  • 37.
    Industrial CT examplesDrill housing Filter
  • 38.
    CT: a widerange of applications Dental protheses Ancient bug Ancient snail house Gold spurs in stone
  • 39.
    Metris industrial CToffering In-house developed sources from 225kV up to 450 kV depending on object size and material All with µm focal spot sizes for sharp images Cabinet adapted to object size Safe solution by design Interactive visual X-ray inspection with CT for detailed analysis Market leading reconstruction speed Configuring the system that fits your needs
  • 40.
    Typical applications Surfacemount and through hole PCB solder joint Inspection Ball Grid Array (BGA) inspection IC Wirebond and Die attach inspection CT analysis X-ray inspection for Electronics
  • 41.
    XT V 160for PCB inspection 160 keV Nano source < 1µm focal spot size Real-time (25 fps) imager Large horizontal, collision- free tray 6 DOF manipulator Unique 75° tilting angle
  • 42.
    XT V 160offers Get a clear picture Nanotech source with < 1µm focal spot size Up to 1600x magnification 75° tilting angle Easy-to-use Intuitive joystick controls Stunning analysis capabilities Component specific automated pass/fail analysis Redo analysis on off-line visualisation station Easy upgrade to CT for detailed analysis Maximum productivity Automation without programming skills Automatic HTML report generation
  • 43.
    Metris offering TraditionalMetrology Solutions Digital Inspection Process Metrology Assisted Production
  • 44.
  • 45.
    Metrology Assisted ProductionDon’t check quality, produce quality First-time-right production: instead of making errors and measuring how wrong you were, don’t make errors Metrology turns standard equipment into high accuracy tools Metrology drives production
  • 46.
    The only one-stop-shopfor metrology assisted production Metrology know-how Integration capabilities Project management + + Metris Integrated Solutions & Technology Metris Software & Integration platform Gantry CMM iGPS Optical CMM Laser Radar
  • 47.
    Laser Radar forlarge scale metrology
  • 48.
    Laser Radar forlarge volume metrology Large volume precision scanner (Up to 60m) Fully automatable No need for retro-reflectors Non-contact allows inspection of fragile materials
  • 49.
    iGPS for tracking& positioning
  • 50.
    iGPS for tracking& positioning Benefits Turn workspace into large CMM Easy to expand Accuracy independent of measurement volume Robust solution Multiple, parallel measurement capability Applications Object positioning – mounting sensors on an object to track its position in 3D space Track parts during assembly Track tools / instruments Hand-held measurement – utilizing a hand-held vector bar as a measurement probe
  • 51.
    iSpace: Out-of-the-Box iGPSsystem Scalable, large volume metrology Accuracy for industrial large scale applications Robust to use Easy to deploy Multi-users for concurrent applications Open solution to fit existing -and grow with- your measurement needs
  • 52.
    iSpace: Overview ofapplications Main applications Large scale metrology iProbe measurement iMCA measurement Positioning Providing global coordinate system for multiple tools Tool positioning Tracking Tracking of large components for assembly Robot tracking, AGV tracking In a wide variety of industries Aerospace Automotive Heavy industry Shipbuilding Train Energy Research labs etc
  • 53.
    Thank you Reliableand Innovative Metrology Solutions