SCSI Sub-Assembly Expertise
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SCSI provides sub-assembly services including component procurement, quality control processes, and value-added operations. They guarantee just-in-time defect-free assemblies out of their worldwide facilities. Examples shown include a rocker arm sub-assembly with high delivery performance and low PPM, and an oil pump sub-assembly that became a tier 1 supplier. SCSI also provides container management and shipping for over 941k components annually with high accuracy and on-time delivery. Their supplier quality initiatives have achieved zero PPM results for customers.
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CapíTulo 21 Lesiones De TóRax, Abdomen Y Genitales
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SCSI Sub-Assembly Expertise
- 1. Sub-Assembly Expertise A brief over view
- 2. SCSI Overview QUALITY CONTAINMENT LOGISTICS ENGINEERING TAILORED SOLUTIONS ‹#› Sub-Assembly Overview Our Solutions SCSI offers dedicated subassembly areas worldwide with defined processes and controls that guarantee just in time (JIT) defect-free assemblies. Our Capabilities Procurement of components PFMEA, APQP, PPAP Manual assemblies Mechanical Press fits (dowels, springs, etc) Torque control Quality Control Optical inspection Poke-yoke Traceability control Other Value-Added Operations Packaging Sequencing Our Performance Results Zero customer returns <25 PPM 99.98% delivery performance
- 3. SCSI Overview QUALITY CONTAINMENT LOGISTICS ENGINEERING TAILORED SOLUTIONS ‹#› Rocker Arms Sub-Assembly Example Feb 1, 2013 start-up in Lafayette, IN 47,249 pieces produced to date 99.97% average delivery performance 37 PPM 0 Returns
- 4. SCSI Overview QUALITY CONTAINMENT LOGISTICS ENGINEERING TAILORED SOLUTIONS ‹#› Oil Pump Sub-Assembly Example JIT POU shipments 3 Service Sub- Assembly Consolidation 3 Plants 2008 start-up with customer 248,082 pieces produced to date 12 PPM 100% avg. delivery performance 0 Returns Became Tier 1 Supplier in Fall 2012
- 5. SCSI Overview QUALITY CONTAINMENT LOGISTICS ENGINEERING TAILORED SOLUTIONS ‹#› • Time Study: Jan 1, 2011 - Aug 31, 2012 •11 receiving facilities •Container Management of OEM returnables •100% EDI • 941,867 components used • 167,518 finished product shipped • 11.9 PPM • 3,096 total lifts • 100% inventory accuracy • 100% on time delivery performance Rocker Arm Sub-Assembly Example
- 6. SCSI Overview QUALITY CONTAINMENT LOGISTICS ENGINEERING TAILORED SOLUTIONS ‹#› Challenge: Pro-active supplier quality Achieved by: • Teaching and training of OEM Quality Requirements • Process audits and validations, customer audit support, APQP, PPAP, R&R,… Solution and Results: • On-site extended presence supplier support EXAMPLE ONE: •Annual usage: 250 000 piece per year •Since 2008-YTD: 0 ppm for both quality and Logistic EXAMPLE TWO: Annual usage: 475 000 piece per year 2009 : 0 ppm quality and logistic 2010 : 6 ppm logistic (mix of 1 part) 2011: 0 ppm Supplier Zero PPM Initiative Example
- 7. If you have a sub-assembly issue, contact SCSI today. SCSI will provide a quote within 24 hours and can even come to your facility. Europe: Franck Viola + 33 (0) 6 77 89 46 82 Europe Business Manager US: Brandon Passmore +1 309 339 4456 Accounts Manager Asia: Matt Thurman + (86) 150 5146 2936 Asia Business Manager www.SCSInternational.com