The document provides a summary of Rajendran Sazi's work experience and qualifications. He has over 8 years of experience in maintenance and project execution for cement manufacturing. Currently he is the Deputy Manager at The India Cements Limited, overseeing preventive maintenance of the Pyro Section. He has led several major maintenance projects and equipment replacements. He holds a BE in Mechanical Engineering and seeks managerial level roles in maintenance or project execution at a leading cement company.

1. RAJENDRAN SAZI
Mobile No : 08505098503
E-Mail: sazi.rajendran@yahoo.co.in
In quest of managerial level assignments in the domain of Maintenance / Project Execution with a leading cement
manufacturing organization
ABRIDGEMENT
 A focused professional with 8 years & 10 Months of experience in Cement Manufacturing Industry
Maintenance/Erection
 Currently associated with The India Cements Limited, Banswara as Deputy Manager (Mechanical) Section in-
charge for Preventive Maintenance of Pyro Section (Kiln & cooler).
 Talent for pro-actively identifying & resolving problems through proper maintenance tools, ramping up
maintenance activities with on time deliverables and maximizing efficiency.
 A strategic planner with expertise in planning, executing & spearheading projects throughout its life cycle starting
from basic design to detailed engineering and involving all the five processes of project management, viz.
initiating, planning, monitoring, controlling and closing.
 An effective communicator with excellent relationship management skills, strong analytical, leadership, decision-
making, problem solving & organizational abilities.
KNOWLEDGE PURVIEW
Gained exposure for Erection, Commissioning & Maintenance inclusive of:
 Kiln, Cooler, Horizontal Tube Ball Mills, Pre-heater & Calciner, Process Fans, Rotary compressors, Root Blowers,
Centrifugal & Multistage Water Pumps, Gear & Radial Piston Hydraulic Pumps, Material handling & storage
equipments such as Active harrow re-claimer, Luffing Boom Non Slewing stacker, Chain & Belt Bucket Elevators,
Air slides, Belt conveyors, Screw conveyors, Drag Chain Conveyors, Cement Silo, Fly Ash Silo, Bulk Loading
Equipments Maintenance & Erection
 Preparing SOPs, Checklists, Lubrication schedule & strictly adhering to all maintenance tools (Condition
Monitoring, Why-Why, Fishbone etc) to maximise the overall efficiency of equipments.
 Studying drawings & manuals, categorization of critical & non critical spares, maintaining records of Daily jobs,
Live Ring Migration & shell temperature record, Equipment history, Pending jobs, Shutdown Jobs, Kaizan and
Indenting etc.
 Identification, Assessment & elimination of risk hazards related to work, by proactive approach, planning &
following safety compliances (Work Permits, Lockout-Tag out Etc).
PROFICIENCY FORTE
 Anchoring preventive maintenance of Pyro section and ensuring completion of work in minimum turnaround
time, effective resource utilization to maximize the output.
 Conducting tests & inspections such as DP, UT & MPT to ensure operational effectiveness of critical equipments;
i.e. Girth gear & Pinion teeth, Torsion Shaft, Joint bolts-studs, Support rollers & Live Rings etc for effectuating
maintenance plans.
 Spearheading activities involving coordination with various departments for ensuring the overall health of
equipments.
 Monitoring the preventive maintenance activities at site and review of manpower & material planning, ensuring
cost control within budget, planning for cash flow requirements, etc.
 Executing cost saving measures and modifications to achieve substantial reduction in O&M expenditure.
ORGANIZATIONAL EXPERIENCE
Since Nov’07 with The India Cements Limited, Current Designation-Deputy Manager (Mech), Role-Maintenance
in-charge for Pyro section.
Major Maintenance Jobs:
 Kiln outlet flange sector & tip casting replacement.
 Kiln outlet shell & cowl shell replacement.

2.  Kiln inlet sector & tongue plate replacement.
 SF cross bar cooler Air Distribution plates, Fixed & Movable Cross bar Replacements.
 Duos flex Burner air nozzle, coal Nozzle replacement & modification.
 Belt Bucket elevator Head Drum shaft bearings & Tail Drum replacement.
 Segmented Dip tube replacement in Cyclone.
 Ball mill Diaphragm Liners replacement
 Ball mill torsion shaft crack repair & modification.
 O -Sepa Separator, N2500 bottom bearing & seal replacement.
 Chain Bucket elevator chain, Head sprocket & Tail sprocket replacement.
 Ball Mill Pinion, Thrust bearing & Y seal replacement
Various miscellaneous Maintenance jobs:
 Hydraulic Accumulator Bladder Charging & replacement
 DPC roller, C –Brackets, Buckets, Centre Plates, repair & replacement
 Cooler water spray Pump, Nozzle repair/replacement
 Cooler hydraulic cylinder seal & hose replacement
 Cooler hydraulic pumps coupling & spider replacement
 All process Fans & gear box maintenance
 Bag filters & Air-blasters maintenance.
 Bucket elevator general maintenance.
Major Projects:
Successfully completed the following projects based on the erection & commissioning of:
 6 stage pre-heater with twin cyclone at top.
 Unidan twin drive ball mill, (125 TPH), FLSmidth, complete cement mill circuit.
 Active rake Reclaimer175 TPH & luffing Boom Stacker 395 TPH for coal handling, (Thyssen Krupp, Pune).
 Cement silo, fly ash handling system & packing plant (EEL).
 Cement Bulk Loading System (EEL).
 Secondary fuel injection system (liquid chemical waste) for kiln firing (Gujarat environment).
 Truck tippler (SKS), crusher (sayaji) & material transport (belt conveyors) erection.
CAREER COMMENCEMENT
Oct 2006-Sep 2007 with C.E.R.T, Meerut as Lecturer
SCHOLASTICS
BE (Mechanical) from IET, Agra in 2006 with 73.59%.
IT SKILLS
Conversant with AutoCAD Applications, MS office, MS project.
PERSONAL DOSSIER
Date of Birth : 02nd
jun1983
Address : Lekshmi vilasam-681, Pavumba south, Kollam, kerala-690574
Languages Known : Hindi, English, Malayalam, and Tamil
Passport No : M1973496